FORD SUPER DUTY 2000 1.G Owners Manual

Cleaning the interior fabric
Remove dust and loose dirt with a whisk broom or a vacuum cleaner.
Remove fresh spots immediately. Do not use household or glass cleaners.
These agents can stain and discolor the fabric. Use a mild soap and
water solution if necessary.
Cleaning and maintaining the safety belts
Clean the safety belts with a mild soap solution recommended for
cleaning upholstery or carpets. Do not bleach or dye the belts, because
these actions may weaken the belt webbing.
Check the safety belt system periodically to make sure there are no
nicks, wear or cuts. If your vehicle has been involved in an accident,
refer to theSafety belt maintenancesection in theSeating and safety
restraintschapter.
Cleaning leather seats (if equipped)
To clean, simply use a soft cloth dampened with water and a mild soap.
Wipe the leather again with a damp cloth to remove soap residue. Dry
with a soft cloth. For tougher soiling concerns, Ford recommends using
the Deluxe Leather Care Kit F8AZ-19G253±AA, which is available from
your Ford Dealer. This mild cleaner and special pad, cleans the leather
and maintains its natural beauty. Follow the instructions on the cleaner
label. Regular cleaning of your leather upholstery helps maintain its
resiliency and color.
Do not use household cleaning products, alcohol solutions,
solvents or cleaners intended for rubber, vinyl or plastics.
Maintenance and care
221

MOTORCRAFT PART NUMBERS
Component* 5.4L V8 engine 6.8L V10 engine
Air filter element FA-1634 FA-1634
Fuel filter FG-986B FG-986B
Oil filter FL-820-S FL-820-S
PCV valve EV-233 EV-233
Battery (Standard) BXT-65-650 BXT-65-650
Battery (Optional) BXT-65-750 BXT-65-750
Spark plugs-platinum** AWSF-22E AWSF-22E
*Refer to the7.3 Liter Power Stroke Direct Injection Turbo Diesel
Owner's Guide Supplementfor Motorcraft diesel engine service part
numbers.
**Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
FluidFord Part
NameApplication Capacity
Front axle Motorcraft SAE
75W-90
Premium 4x4
Front Axle
LubricantF-250/350 Dana
50 axle1.8L (3.8 pints)
F-350/450/550
Dana 60 axle2.7L (5.8 pints)
Rear axle
1,2Motorcraft SAE
75W-140
Synthetic Rear
Axle LubricantF-250 /350
(10.50 inch
axle)3.3L (6.9 pints)
Motorcraft SAE
80W-90
Premium Rear
Axle LubricantF-550 Dana 135 11.6L
(24.5 pints)
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Capacities and specifications
222

FluidFord Part
NameApplication Capacity
Engine coolant
3Premium Engine
Coolant5.4L V8 engine
without A/C16.9L
(17.9 quarts)
5.4L V8 engine
with A/C18.4L
(19.4 quarts)
6.8L V10 engine 29.0L
(30.6 quarts)
Engine oil
(includes filter
change)-Gas
enginesMotorcraft SAE
5W-30 Super
Premium Motor
OilAll 5.7L
(6.0 quarts)
Engine oil
(includes filter
change)-Diesel
engineRefer to your 7.3L Diesel Supplement
Fuel tank N/A Mid-ship tank
(optional aft
axle on narrow
frame Chassis
Cab)71.9L
(19.0 gallons)
Right side
saddle mounted
tank (optional
on narrow frame
Chassis Cab)87.1L
(23.0 gallons)
Short box (wide
frame Regular
Cab)109.8L
(29.0 gallons)
Long box wide
frame (Regular
Cab, Super Cab
or Crew Cab)143.9L
(38.0 gallons)
Aft axle (narrow
frame Chassis
Cab)151.4L
(40.0 gallons)
Power steering
fluidMotorcraft
MERCONtAT FAll Fill to line on
reservoir
Capacities and specifications
223

FluidFord Part
NameApplication Capacity
Transfer case
fluidMotorcraft
MERCONtAT F4x4 vehicles 1.9L
(2.0 quarts)
Transmission
fluid
4Synthetic
MERCONtAT F5-speed manual 3.2L
(3.4 quarts)5
Motorcraft
MERCONtAT F6-speed manual 5.5L
(5.8 quarts)5
Automatic 16.7L
(17.7 quarts)6
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll 4.0L
(4.25 quarts)
1Your vehicle's rear axle(s) may be filled with a synthetic lubricant that
may require a lubricant change. Refer to the Scheduled Maintenance
Guide. Axle lubricant quantities should not need to be checked unless a
leak is suspected, service is required or the axle assembly has been
submerged in water. The axle lubricant should be changed any time the
rear axle has been submerged in water.
2Add 236 ml (8 oz.) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford Specification EST-M2C118-A for complete refill
of Traction-Lok axles.
3Use Ford Premium Engine Coolant (green in color). DO NOT USE Ford
Extended Life Engine Coolant (orange in color). Refer toAdding engine
coolant, in the Maintenance and Care chapter.
4Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your Scheduled Maintenance Guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONtand MERCONtV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONttype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONtV type fluid.
MERCONtand MERCONtV type fluids are not interchangeable.
DO NOT mix MERCONtand MERCONtV. Use of a transmission
Capacities and specifications
224

fluid that indicates dual usage (MERCONtand MERCONtV) in
an automatic transmission application requiring MERCONtmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
5Service refill capacity is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface.
6Indicates only approximate dry-fill capacity. Some applications may
vary based on cooler size and if equipped with an in-tank cooler. The
amount of transmission fluid and fluid level should be set by the
indication on the dipstick's normal operating range.
LUBRICANT SPECIFICATIONS
ItemFord part name
or equivalentFord part
numberFord
specification
Front axle
(4X4)Motorcraft SAE
75W-90 Premium
4x4 Front Axle
LubricantXY-75W90-TQL WSP-M2C201-A
Rear axleMotorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle Lube
1
F1TZ-19580-B WSL-M2C192-A
Motorcraft SAE
80W-90 Premium
Rear Axle
Lubricant (Dana
135 axles)
1
XY-80W90-QL WSP-M2C197-A
Brake fluid
and clutch
fluid (if
equipped)High Performance
DOT 3 Motor
Vehicle Brake
FluidC6AZ-19542-AB ESA-M6C25-A
and DOT 3
Engine coolant Ford Premium
Engine CoolantE2FZ-19549-AA
(in Canada,
Motorcraft
CXC-8-B)ESE-M97B44-A
Capacities and specifications
225

ItemFord part name
or equivalentFord part
numberFord
specification
Engine oilMotorcraft SAE
5W-30 Super
Premium Motor
OilXO-5W30-QSP WSS-M2C153-G
and API
Certification
Mark
Hinges,
latches, striker
plates, fuel
filler door
hinge and seat
tracksMulti-Purpose
GreaseDOAZ-19584-AA
or
F5AZ-19G209-AAESB-M1C93-B or
ESR-M1C159-A
Transmission/
steering/
parking brake
linkages and
pivots, brake
and clutch
pedal shaft (if
equipped)Premium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Power
steering fluid
and transfer
case fluid (if
equipped)Motorcraft
MERCONtAT FXT-2-QDX MERCONt
Manual
transmission
(5-speed)Synthetic
MERCONtAT F
2E6AZ-19582-B MERCONt
Manual
transmission
(6-speed)Motorcraft
MERCONtAT F
2XT-2-QDX MERCONt
Automatic
transmissionMotorcraft
MERCONtAT F
2XT-2-QDX
MERCONt
Windshield
washer fluidUltra-clear
Windshield Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1Add 236 ml (8 oz.) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford specification EST-M2C118-A for complete refill
of Traction-Lok axles. Ford design rear axles contain a synthetic
lubricant that does not require changing unless the axle has been
Capacities and specifications
226

submerged in water. Dana rear axles also contain a synthetic lubricant
butdorequire a change. Refer to your ªService Guideº for change
intervals on Dana rear axles.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your Scheduled Maintenance Guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONtand MERCONtV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONttype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONtV type fluid.
MERCONtand MERCONtV type fluids are not interchangeable.
DO NOT mix MERCONtand MERCONtV. Use of a transmission
fluid that indicates dual usage (MERCONtand MERCONtV) in
an automatic transmission application requiring MERCONtmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
ENGINE DATA
Engine 5.4L V8 engine 6.8L V10 engine
Cubic inches 330 415
Required fuel 87 octane 87 octane
Firing order 1-3-7-2-6-5-4-8 1-6-5-10-2-7-3-8-4-9
Spark plug gap1.3-1.4 mm
(0.052-0.056 inch)1.3-1.4 mm
(0.052-0.056 inch)
Ignition system Coil on plug Coil on plug
Compression ratio 9.0:1 9.0:1
Capacities and specifications
227

VEHICLE DIMENSIONS
F250±except Crew Cab
Dimension Body style
Regular
Cab 4x2Regular
Cab 4x4Super Cab
4x2Super Cab
4x4
(1) Overall
height1 864 mm
(74 in)1 958 mm
(77.1 in)1 870 mm
(73.6 in)1 964 mm
(77.3 in)
(2) Track
(Front /
Rear)1 736.3 mm
(68.3 in) /
1 729.3 mm
(68 in)1 736.3 mm
(68.3 in) /
1 729.3 mm
(68 in)1 736.3 mm
(68.3 in) /
1 729.3 mm
(68 in)1 736.3 mm
(68.3 in) /
1 729.3 mm
(68 in)
(3) Overall
width2 031 mm
(79.9 in)2 031 mm
(79.9 in)2 031 mm
(79.9 in)2 031 mm
(79.9 in)
(4)
Wheelbase3 479.8 mm
(137 in)3 479.8 mm
(137 in)3 601.7 mm
(141.8 in)
a
4 013.2 mm
(158 in)b
3 601.7 mm
(141.8 in)a
4 013.2 mm
(158 in)b
(5) Overall
length5 646 mm
(222.2 in)5 757 mm
(226.6 in)5 876 mm
(231.3 in)a
6 177 mm
(243.1 in)b
5 879 mm
(231.4 in)a
6 180 mm
(243.3 in)b
a
Short wheel basebLong wheel base
F250-Crew Cab
Dimension Body style
Crew Cab 4x2 Crew Cab 4x4
(1) Overall
height1 960 mm (77.2 in)
a/
1 883 mm (74.1 in)b2 053mm (80.8 in)a/
2 052 mm (80.8 in)b
(2) Track
(Front / Rear)1 745 mm (68.7 in)/
1 729 mm (68.1 in)a,b1 736 mm (68.4 in)/
1 729 mm (68.1 in)a,b
(3) Overall width 1 988 mm (78.3 in)a,b1 988 mm (78.3 in)a,b
(4) Wheelbase 3 967 mm (156.2 in )a/
4 379 mm (172.4 in)b3 967 mm (156.2 in )a/
4 379 mm (172.4 in)b
(5) Overall
length6 242 mm (245.8 in)a/
6 654 mm (262.0 in)b6 242 mm (245.8 in)a/
6 654 mm (262.0 in)b
a
Short wheel basebLong wheel base
Capacities and specifications
228

F350±except Crew Cab
Dimension Body style
Chassis
CabRegular
CabSuper Cab
4x2Super Cab
4x4
(1) Overall
height1 972 mm
(77.6 in)1 860 mm
(73.2 in)
c,e1 865 mm
(73.4 in)a
1 861 mm
(73.6 in)b
1 960 mm
(77.2 in)
(2) Track
(Front /
Rear)1 736.3 mm
(68.3 in) /
1 879.6 mm
(74.0 in)1 736.3 mm
(68.3 in) /
1 729.3 mm
(68.0 in)1 736.3 mm
(68.3 in) /
1 729.3 mm
(68.0 in)
a,c
1 736.3 mm
(68.3 in) /
1879.6 mm
(74.0 in)
b,d
1 737.3 mm
(68.4 in) /
1 729.3 mm
(68.0 in)
(3) Overall
width2 025 mm
(79.7 in)2 031 mm
(79.9 in)2 031 mm
(79.9 in)2 031 mm
(79.9 in)
(4)
Wheelbase3 576.3 mm
(140.8 in)3 479.8 mm
(137.0 in)3 601 mm
(141.8 in)
a/
4 013.2 mm
(158.0 in)
b
3 601 mm
(141.8 in)a/
4 013.2 mm
(158.0 in)
b
(5) Overall
length5 732 mm
(225.7 in)5 754 mm
(226.5 in)5 879 mm
(231.4 in)a/
6 288 mm
(247.6 in)
b
6 291 mm
(247.7 in)
aShort wheel basebLong wheel basecSingle rear wheelsdDual rear wheels
Capacities and specifications
229

F350-Crew Cab
Dimension Body style
Crew Cab 4x2 Crew Cab 4x4
(1) Overall height 1 929 mm (75.9 in) 2 038 mm (80.2 in)
(2) Track (Front /
Rear)1 745 mm (68.7 in)/
1 729 mm (68.1 in)
a,b1 736 mm (68.4 in)/
1 729 mm (68.1 in)a,b
(3) Overall width 1 988 mm (78.3 in)a,b2 077 mm (79.0 in)a,b
(4) Wheelbase 3 967 mm (156.2 in )a/
4 379 mm (172.4 in)b3 967 mm (156.2 in )a/
4 379 mm (172.4 in)b
(5) Overall length 6 242 mm (245.8 in)a/
6 654 mm (262.0 in)b6 242 mm (245.8 in)a/
6 654 mm (262.0 in)b
a
Short wheel basebLong wheel base
F450
Dimension Body style
Chassis
Cab 4x2Chassis
Cab 4x4Crew Cab
4x2Crew Cab
4x4
(1) Overall
height2 044 mm
(80.5 in)2 051 mm
(80.7 in)2 053 mm
(80.8 in)2 056 mm
(80.9 in)
(2) Track
(Front /
Rear)1 736 mm
(68.4 in) /
1 610 mm
(63.4 in)1 736 mm
(68.4 in) /
1 610 mm
(63.4 in)1 736 mm
(68.4 in) /
1 610 mm
(63.4 in)1 736 mm
(68.4 in) /
1 610 mm
(63.4 in)
(3) Overall
width2 025 mm
(79.7 in)2 376 mm
(93.5 in)2 376 mm
(93.5 in)2 376 mm
(93.5 in)
(4)
Wheelbase3 576 mm
(140.8 in)4 186 mm
(164.8 in)4 475 mm
(176.2 in)4 475 mm
(176.2 in)
(5) Overall
length5 732 mm
(225.6 in)
a
6 341 mm
(249.6 in)b
5 733 mm
(225.7 in)a
6 343 mm
(249.7 in)b
5 733 mm
(225.7 in)a
6 343 mm
(249.7 in)b
5 733 mm
(225.7 in)a
6 343 mm
(249.7 in)b
a
Short wheel basebLong wheel base
Capacities and specifications
230