maintenance FORD SUPER DUTY 2008 2.G Owners Manual

Customer Assistance 298
Reporting safety defects (U.S. only) 304
Reporting safety defects (Canada only) 305
Cleaning 306
Maintenance and Specifications 314
Hood 315
Engine compartment 316
Engine oil 319
Battery 322
Engine coolant 324
Fuel information 330
Air filter(s) 349
Part numbers 350
Maintenance product specifications and capacities 352
Accessories 359
Index 361
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Copyright © 2006 Ford Motor Company
Table of Contents
3
2008 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)

SAFETY AND ENVIRONMENT PROTECTION
Warning symbols in this guide
How can you reduce the risk of personal injury to yourself or others? In
this guide, answers to such questions are contained in comments
highlighted by the warning triangle symbol. These comments should be
read and observed.
Warning symbols on your vehicle
When you see this symbol, it is
imperative that you consult the
relevant section of this guide before
touching or attempting adjustment
of any kind.
Protecting the environment
We must all play our part in
protecting the environment. Correct
vehicle usage and the authorized
disposal of waste, cleaning and
lubrication materials are significant
steps towards this aim. Information in this respect is highlighted in this
guide with the tree symbol.
BREAKING-IN YOUR VEHICLE
During the first 1,000 miles (1,600 km) of driving, maintain speeds below
70 mph (112 km/h) and vary speeds frequently. This is recommended to
give the moving parts a chance to break-in.
Do not tow a trailer or use your vehicle to snowplow until it has been
driven at least 500 miles (800 km). Refer toTrailer towingin theTires,
Wheels and Loadingchapter for more information on towing a trailer
andSnowplowingin theDrivingchapter.
Do not add friction modifier compounds or special break-in oils during
the first few thousand miles (kilometers) of operation, since these
additives may prevent piston ring seating. SeeEngine oilin the
Maintenance and Specificationschapter for more information on oil
usage.
2008 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Introduction
5

Driving while distracted can result in loss of vehicle control,
accident and injury. Ford strongly recommends that drivers use
extreme caution when using any device that may take their focus off
the road. The drivers primary responsibility is the safe operation of
their vehicle. Only use cell phones and other devices not essential to
the driving task when it is safe to do so.
Notice to owners of diesel-powered vehicles
Read the6.0/6.4 Liter Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplementfor information regarding correct operation
and maintenance of your Diesel-powered light truck.
Notice to owners of pickup trucks and utility type vehicles
Utility vehicles have a significantly higher rollover rate than
other types of vehicles.
Before you drive your vehicle, please read thisOwner’s Guidecarefully.
Your vehicle is not a passenger car. As with other vehicles of this type,
failure to operate this vehicle correctly may result in loss of vehicle
control, vehicle rollover, personal injury or death.
Be sure to readDriving off-road with truck and utility vehiclesin the
Drivingchapter.
Using your vehicle with a snowplow
For more information and guidelines for using your vehicle with a
snowplow, refer toSnowplowingin theDrivingchapter.
Using your vehicle as an ambulance
If your light truck is equipped with the Ford Ambulance Preparation
Package, it may be utilized as an ambulance. Ford urges ambulance
manufacturers to follow the recommendations of theFord Incomplete
Vehicle Manual, Ford Truck Body Builder’s Layout Bookand the
Qualified Vehicle Modifiers (QVM) Guidelinesas well as pertinent
supplements. For additional information, please contact the Truck Body
Builders Advisory Service at 1–877–840–4338.
Use of your Ford light truck as an ambulance, without the Ford
Ambulance Preparation Package voids the Ford New Vehicle Limited
Warranty and may void the Emissions Warranties. In addition, ambulance
usage without the preparation package could cause high underbody
temperatures.
2008 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Introduction
8

bulbs work. If any light remains on after starting the vehicle, refer to the
respective system warning light description for additional information.
Note:Some Warning Lights are reconfigurable telltale (RTT) indicator
lights and will illuminate in the Message Center Display and function the
same as the warning light.
Check engine:TheCheck engine
indicator light illuminates when the
ignition is first turned to the RUN
position to check the bulb. Solid
illumination after the engine is started indicates the On Board
Diagnostics System (OBD-II) has detected a malfunction. Refer toOn
board diagnostics (OBD-II)in theMaintenance and Specifications
chapter. If the light is blinking, engine misfire is occurring which could
damage your catalytic converter. Drive in a moderate fashion (avoid
heavy acceleration and deceleration) and have your vehicle serviced
immediately.
Under engine misfire conditions, excessive exhaust temperatures
could damage the catalytic converter, the fuel system, interior
floor coverings or other vehicle components, possibly causing a fire.
Brake system warning light:To
confirm the brake system warning
light is functional, it will
momentarily illuminate when the
ignition is turned to the RUN
position when the engine is not running, or in a position between RUN
and START, or by applying the parking brake when the ignition is turned
to the RUN position. If the brake system warning light does not
illuminate at this time, seek service immediately from your authorized
dealer. Illumination after releasing the parking brake indicates low brake
fluid level and the brake system should be inspected immediately by
your servicing authorized dealer.
Driving a vehicle with the brake system warning light on is
dangerous. A significant decrease in braking performance may
occur. It will take you longer to stop the vehicle. Have the vehicle
checked by your authorized dealer immediately. Driving extended
distances with the parking brake engaged can cause brake failure and
the risk of personal injury.
P!
BRAKE
2008 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Instrument Cluster
13

Anti-lock brake system:If the
ABS light stays illuminated or
continues to flash, a malfunction has
been detected, have the system
serviced immediately by your
authorized dealer. Normal braking is still functional unless the brake
warning light also is illuminated.
Airbag readiness:If this light fails
to illuminate when ignition is turned
to RUN, continues to flash or
remains on, have the system
serviced immediately by your authorized dealer. A chime will also sound
when a malfunction in the supplemental restraint system has been
detected.
Safety belt:Reminds you to fasten
your safety belt. A BeltMinder

chime will also sound to remind you
to fasten your safety belt. Refer to
theSeating and Safety Restraints
chapter to activate/deactivate the BeltMinder
chime feature.
Engine oil pressure:Illuminates
when the oil pressure falls below the
normal range. Refer toEngine oil
in theMaintenance and
Specificationschapter.
Charging system:Illuminates when
the battery is not charging properly.
Powertrain malfunction/Reduced
power/Electronic throttle
control (RTT):Displays when the
engine has defaulted to a
“limp-home” operation or when a
transmission problem has been
detected and shifting may be restricted. If the light remains on, have the
system serviced immediately by your authorized dealer.
ABS
2008 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Instrument Cluster
14

Traction control (RTT)
(if equipped):Displays when the
Traction Controlsystem is active.
If the light remains on, have the
system serviced immediately by
your authorized dealer. Refer to
Traction controlin theDrivingchapter for more information
Check fuel cap (RTT):Displays
when the fuel cap may not be
properly installed. Continued driving
with this light on may cause the
Service engine soon warning light to
come on. Refer toFuel filler capin
theMaintenance and Specificationschapter.
Engine coolant temperature
(RTT):Displays when the engine
coolant temperature is high. Stop
the vehicle as soon as safely
possible, switch off the engine and
let it cool. Refer toEngine coolant
in theMaintenance and Specificationschapter.
Never remove the coolant reservoir cap while the engine is
running or hot.
Low fuel (RTT):Displays when
the fuel level in the fuel tank is at
or near empty (refer toFuel gauge
in this chapter).
Door ajar (RTT):Displays when
the ignition is in the RUN position
and any door is open.
2008 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Instrument Cluster
15

Fuel gauge:Indicates
approximately how much fuel is left
in the fuel tank (when the ignition
is in the RUN position). The fuel
gauge may vary slightly when the
vehicle is in motion or on a grade.
The FUEL icon and arrow indicates
which side of the vehicle the fuel
filler door is located.
Refer toFilling the tankin theMaintenance and Specifications
chapter for more information.
Battery voltage gauge (manual
transmission only):Indicates the
battery voltage when the ignition is
in the RUN position. If the pointer
moves and stays outside the normal
operating range, have the vehicle’s
electrical system checked as soon as
possible.
Transmission fluid temperature gauge (automatic transmission
only):If the gauge is in the:
Normal area(normal) - the
transmission fluid is within the
normal operating temperature
(between “H” and “C”).
Yellow area(warning) — the
transmission fluid is higher than
normal operating temperature. This
can be caused by special operation
conditions (i.e. snowplowing, towing
or off road use). Refer toSpecial
Operating Conditionsin the
scheduled maintenance
informationfor instructions. Operating the transmission for extended
periods of time with the gauge in the yellow area may cause internal
transmission damage.
2008 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Instrument Cluster
20

PARK BRAKE ENGAGEDDisplayed when the parking brake is applied
(or not fully released).
CHECK BRAKE SYSTEMDisplayed when a fault has been detected by
the ABS module.
TRAILER FAULT (if equipped):Displayed if there is a short circuit on
the electric brake output wire or the trailer brakes are drawing too much
current. Refer toIntegrated trailer brake controllerin theTires,
Wheels and Loadingchapter for more information.
TBC FAULT (if equipped):Displayed in response to faults sensed by
the trailer brake controller (TBC). In the event this message is seen,
please take your vehicle to an authorized dealer for diagnosis and repair.
Refer toIntegrated trailer brake controllerin theTires, Wheels and
Loadingchapter for more information.
TRAILER DISCONNECTED (if equipped):Displayed when a trailer
connection becomes disconnected, either intentionally or unintentionally,
and has been sensed during a given ignition cycle. Refer toIntegrated
trailer brake controllerin theTires, Wheels and Loadingchapter for
more information.
CHECK AIR FILTER (Diesel engine only):Refer toInstrument
Clusterin your6.0/6.4 Liter Power Stroke Direct Injection Turbo
Diesel Owner’s Guide Supplement.
LOW BRAKE FLUID LEVELIndicates the brake fluid level is low and
the brake system should be inspected immediately. Refer toBrake fluid
in theMaintenance and Specificationschapter.
DRAIN WATER SEPARATOR (Diesel engine only)Displayed when
the water separator has reached a predetermined capacity and needs to
be drained. Refer to your6.0/6.4 Liter Power Stroke Direct Injection
Turbo Diesel Owner’s Guide Supplementfor more information.
2008 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Driver Controls
121

TRAILER FAULT (if equipped):Displayed if there is a short circuit on
the electric brake output wire or the trailer brakes are drawing too much
current. Refer toIntegrated trailer brake controllerin theTires,
Wheels and Loadingchapter for more information.
TBC FAULT (if equipped):Displayed in response to faults sensed by
the trailer brake controller (TBC). In the event this message is seen,
please take your vehicle to an authorized dealer for diagnosis and repair.
Refer toIntegrated trailer brake controllerin theTires, Wheels and
Loadingchapter for more information.
TRAILER DISCONNECTED (if equipped):Displayed when a trailer
connection becomes disconnected, either intentionally or unintentionally,
and has been sensed during a given ignition cycle. Refer toIntegrated
trailer brake controllerin theTires, Wheels and Loadingchapter for
more information.
CHECK AIR FILTER (Diesel engine only):Refer toInstrument
Clusterin your6.0/6.4 Liter Power Stroke Direct Injection Turbo
Diesel Owner’s Guide Supplement.
LOW BRAKE FLUID LEVELIndicates the brake fluid level is low and
the brake system should be inspected immediately. Refer toBrake fluid
in theMaintenance and Specificationschapter.
DRAIN WATER SEPARATOR (Diesel engine only)Displayed when
the water separator has reached a predetermined capacity and needs to
be drained. Refer to your6.0/6.4 Liter Power Stroke Direct Injection
Turbo Diesel Owner’s Guide Supplementfor more information.
2008 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Driver Controls
130

BELT AND RETRACTOR ASSEMBLY MUST BE REPLACED if
the seat belt assembly “automatic locking retractor” feature or
any other seat belt function is not operating properly when checked
according to the procedures in theWorkshop Manual. Failure to
replace the belt and retractor assembly could increase the risk of
injury in collisions.
Energy Management Feature
•This vehicle has a seat belt system with an energy management
feature at the front outboard seating positions to help further reduce
the risk of injury in the event of a head-on collision.
•The front outboard seat belt systems have a retractor assembly that is
designed to pay out webbing in a controlled manner. This feature is
designed to help reduce the belt force acting on the occupant’s chest.
Safety belt pretensioner
Your vehicle is equipped with safety belt retractor pretensioners at the
driver and front outboard passenger seating positions.
The driver and front outboard passenger safety belt pretensioners are
designed to activate only during certain frontal or near-frontal collisions
with sufficient longitudinal deceleration. A safety belt pretensioner is a
device which tightens the webbing of the lap and shoulder belts during
some collisions in such a way that they fit more snugly against the body.
The driver and front outboard passenger safety belt system (including
retractors, buckles and height adjusters) must be replaced if the vehicle
is involved in a collision that results in the activation of the safety belt
pretensioners. Refer to theSafety belt maintenancesection in this
chapter.
Failure to replace the safety belt assembly under the above
conditions could result in severe personal injuries in the event of
a collision.
Front safety belt height adjustment
The front outboard seating positions are equipped with safety belt height
adjusters.
Adjust the height of the shoulder belt so the belt rests across the middle
of your shoulder.
2008 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Seating and Safety Restraints
162