engine FORD SUPER DUTY 2015 3.G Diesel Supplement Manual

Diesel Particulate Filter: The filter may
need to be removed for ash cleaning at
approximately 120000 miles (192000
kilometers) or greater (actual mileage can
vary greatly depending upon engine and
vehicle operating conditions) and replaced
with a new or remanufactured (ash
cleaned) part. The filter may need to be
replaced at approximately 250000 miles
(400000 kilometers) depending upon engine and vehicle operating conditions.
In both cases, the engine control system
sets a service light (wrench icon) to inform
you to bring your vehicle to the dealer for
service. If there are any issues with the
oxidation catalyst or particulate filter
system, a service light (wrench or engine
icon) sets by the engine control system to
inform you to bring your vehicle into a
dealer for service.
SCHEDULED MAINTENANCE RECORD 71
Super Duty (TFA) , enUSA Scheduled MaintenanceE146852
Repair Order #:Distance:
Engine hours (optional): Multi-point inspection (recommended): Signature:
Dealer stamp E146852
Repair Order #:Distance:
Engine hours (optional): Multi-point inspection (recommended): Signature:
Dealer stamp

72
Super Duty (TFA) , enUSA Scheduled MaintenanceE146852
Repair Order #:Distance:
Engine hours (optional): Multi-point inspection (recommended): Signature:
Dealer stamp E146852
Repair Order #:Distance:
Engine hours (optional): Multi-point inspection (recommended): Signature:
Dealer stamp E146852
Repair Order #:Distance:
Engine hours (optional): Multi-point inspection (recommended): Signature:
Dealer stamp

73
Super Duty (TFA) , enUSA Scheduled MaintenanceE146852
Repair Order #:Distance:
Engine hours (optional): Multi-point inspection (recommended): Signature:
Dealer stamp E146852
Repair Order #:Distance:
Engine hours (optional): Multi-point inspection (recommended): Signature:
Dealer stamp E146852
Repair Order #:Distance:
Engine hours (optional): Multi-point inspection (recommended): Signature:
Dealer stamp

74
Super Duty (TFA) , enUSA Scheduled MaintenanceE146852
Repair Order #:Distance:
Engine hours (optional): Multi-point inspection (recommended): Signature:
Dealer stamp E146852
Repair Order #:Distance:
Engine hours (optional): Multi-point inspection (recommended): Signature:
Dealer stamp E146852
Repair Order #:Distance:
Engine hours (optional): Multi-point inspection (recommended): Signature:
Dealer stamp

75
Super Duty (TFA) , enUSA Scheduled MaintenanceE146852
Repair Order #:Distance:
Engine hours (optional): Multi-point inspection (recommended): Signature:
Dealer stamp E146852
Repair Order #:Distance:
Engine hours (optional): Multi-point inspection (recommended): Signature:
Dealer stamp E146852
Repair Order #:Distance:
Engine hours (optional): Multi-point inspection (recommended): Signature:
Dealer stamp

76
Super Duty (TFA) , enUSA Scheduled MaintenanceE146852
Repair Order #:Distance:
Engine hours (optional): Multi-point inspection (recommended): Signature:
Dealer stamp E146852
Repair Order #:Distance:
Engine hours (optional): Multi-point inspection (recommended): Signature:
Dealer stamp E146852
Repair Order #:Distance:
Engine hours (optional): Multi-point inspection (recommended): Signature:
Dealer stamp

77
Super Duty (TFA) , enUSA Scheduled MaintenanceE146852
Repair Order #:Distance:
Engine hours (optional): Multi-point inspection (recommended): Signature:
Dealer stamp E146852
Repair Order #:Distance:
Engine hours (optional): Multi-point inspection (recommended): Signature:
Dealer stamp E146852
Repair Order #:Distance:
Engine hours (optional): Multi-point inspection (recommended): Signature:
Dealer stamp

A
About This Supplement.................................3
Breaking-In Your Vehicle...................................... 3
Diesel Engine Information................................... 3
Minor Troubleshooting Guide............................. 5
Warnings.................................................................... 3
ABS See: Brakes.............................................................. 37
B
Brakes
..................................................................37
General Information............................................ 37
C
Capacities and Specifications
..................55
Technical Specifications.................................... 57
Changing the Engine Air Filter...................50 Air Filter Replacement......................................... 51
Air Filter Restriction Gauge............................... 50
Cleaning the Engine......................................54
Cleaning the Exhaust...................................54
Coolant Check See: Engine Coolant Check.............................. 45
E
Emission Control System
...........................30
Diesel Exhaust System: Oxidation Catalyst
And Diesel Particulate Filter System
........................................................................\
........ 30
Engine Block Heater
.......................................14
Rapid Heat Supplemental Heating
System................................................................. 14
Engine Coolant Check..................................45 Adding Engine Coolant...................................... 45
Checking Coolant Corrosion Inhibitor Additive Strength ........................................... 48
Checking the Engine Coolant.......................... 45
Coolant Change................................................... 50
Engine and Secondary Cooling System Refill Procedure................................................ 47
Engine-driven Cooling Fan (Fan Clutch)................................................................ 50
Recycled Engine Coolant.................................. 48
Severe Climates................................................... 48Engine Idle Shutdown
...................................13
Engine Oil Check.............................................43 Changing the Engine Oil and Oil Filter.........44
Engine Oil Specifications.................................. 43
Engine Specifications
...................................55
Drivebelt Routing.................................................. 55
F
Fuel and Refueling
..........................................15
Fuel Quality.......................................................15
Biodiesel................................................................... 16
Diesel Fuel Additives ........................................... 17
Fuel And Water Separator ................................. 17
Fuel Requirements - Choosing The Right Fuel: Vehicles Operated Where Ultra Low
Sulfur Diesel Fuel Is Not Required ............15
Fuel Requirements - Choosing The Right Fuel: Vehicles Operated Where Ultra Low
Sulfur Diesel Fuel Is Required (United
States/Canada/Puerto Rico/U.S. Virgin
Islands And Other Locales) ......................... 15
Fuel Shutoff.....................................................39 Running Out Of DEF (Diesel Exhaust
Fluid).................................................................... 39
Fuel Tank Selector Switch..........................36
G
Gauges..................................................................8 Engine Boost Gauge.............................................. 8
General Maintenance Information
..........59
Multi-point Inspection......................................... 61
Owner Checks and Services............................ 60
Protecting Your Investment............................. 59
Why Maintain Your Vehicle?............................ 59
Why Maintain Your Vehicle at Your Dealership?....................................................... 59
I
Instrument Cluster...........................................8
Introduction........................................................3
79
Super Duty (TFA) , enUSA Index

J
Jump Starting the Vehicle...........................39
Connecting the Jumper Cables...................... 40
Jump Starting......................................................... 41
Preparing Your Vehicle....................................... 39
Removing the Jumper Cables........................... 41
M
Maintenance....................................................42
Motorcraft Parts.............................................55
N
Normal Scheduled Maintenance.............62 Intelligent Oil-Life Monitor................................ 62
Normal Maintenance Intervals....................... 63
O
Oil Check See: Engine Oil Check......................................... 43
R
Refueling...........................................................29 Fueling Tips............................................................ 29
Roadside Emergencies
................................39
S
Scheduled Maintenance Record...............71
Scheduled Maintenance.............................59
Selective Catalytic Reduction System..............................................................21
Diesel Exhaust Fluid (DEF) warning messages and vehicle operations..............21
Importance of maintaining the Diesel Exhaust Fluid (DEF) level.............................. 21
Special Operating Conditions Scheduled Maintenance.................................................65
Exceptions.............................................................. 70
Starting a Diesel Engine...............................10 Cold Weather Operation...................................... 11
Cold Weather Starting........................................ 10
Starting and Stopping the Engine............10
Switching Off the Engine..............................13 T
Technical Specifications
See: Capacities and Specifications...............55
Towing a Trailer...............................................38
Towing................................................................38
U
Under Hood Overview..................................42 F-Super Duty.......................................................... 42
Scheduled Maintenance................................... 43
V
Vehicle Care
.....................................................54
W
Warning Lamps and Indicators...................8 Diesel Engine Brake............................................... 8
Diesel Exhaust Fluid (DEF)................................. 9
Glow Plug Pre-Heat............................................... 9
Water In Fuel............................................................ 9
80
Super Duty (TFA) , enUSA Index