cooling FORD SUPER DUTY 2016 3.G User Guide

Only use oils certified for gasoline engines
by the American Petroleum Institute (API).
An oil with this trademark symbol
conforms to the current engine and
emission system protection standards and
fuel economy requirements of the
International Lubricants Specification
Advisory Council (ILSAC), comprised of
U.S. and Japanese automobile
manufacturers.
1. Check the engine oil level.
2. If the engine oil level is not within the
normal range, add engine oil that
meets Ford specifications. See
Capacities and Specifications for more
information.
3. Remove the engine oil filler cap and use a funnel to pour the engine oil into
the opening.
4. Recheck the engine oil level. Make sure
the oil level is not above the normal
operating range on the engine oil level
dipstick.
5. Install the engine oil level dipstick and ensure it is fully seated.
6. Fully install the engine oil filler cap by turning the filler cap clockwise until
three clicks are heard or until the cap
is fully seated.
OIL CHANGE INDICATOR
RESET
Resetting the Oil Life Monitoring
System
Only reset the oil life monitoring system
after changing the engine oil and oil filter. 1.
Switch the ignition on. Do not start the
engine. For vehicles with push-button
start, press and hold the start button
for two seconds without pressing the
brake pedal. Do not start the engine.
2. Press the accelerator and brake pedals
at the same time.
3. Keep the accelerator and brake pedals
fully pressed.
4. After three seconds, a message confirming that the reset is in progress
will be displayed.
5. After 25 seconds, a message confirming that the reset is complete
will be displayed.
6. Release the accelerator and brake pedals.
7. The message confirming that the reset
is complete will no longer be displayed.
8. Switch the ignition off. For vehicles with
push-button start, press the start
button to switch the ignition off.
ENGINE COOLANT CHECK WARNINGS
Do not add engine coolant when the
engine is hot. Steam and scalding
liquids released from a hot cooling
system can burn you badly. Also, you can
be burned if you spill coolant on hot engine
parts. Do not put engine coolant in the
windshield washer fluid container. If
sprayed on the windshield, engine
coolant could make it difficult to see
through the windshield. To reduce the risk of personal injury,
make sure the engine is cool before
unscrewing the coolant pressure
relief cap. The cooling system is under
pressure; steam and hot liquid can come
out forcefully when the cap is loosened
slightly.
236
Super Duty (TFA) Canada/United States of America, enUSA, Second Printing Maintenance

WARNINGS
Do not add coolant further than the
MAX mark.
Note:
If your vehicle is equipped with a
diesel engine, refer to the Diesel
Supplement.
When the engine is cold, check the
concentration and level of the engine
coolant at the intervals listed in the
scheduled maintenance information. See
Scheduled Maintenance (page 456).
Note: Make sure that the level is between
the MIN and MAX marks on the coolant
reservoir.
Note: Coolant expands when it is hot. The
level may extend beyond the MAX mark.
Note: If the level is at the MIN mark, below
the MIN mark, or empty, add coolant
immediately. See
Adding Engine Coolant
in this chapter.
The coolant concentration should be
maintained within 48% to 50%, which
equates to a freeze point between -30°F
(-34°C) and -34°F (-37°C).
Note: For best results, coolant
concentration should be tested with a
refractometer such as Robinair® Coolant
and Battery Refractometer 75240. We do
not recommend the use of hydrometers or
coolant test strips for measuring coolant
concentrations.
Note: Automotive fluids are not
interchangeable. Do not use engine coolant
or antifreeze or windshield washer fluid
outside of its specified function and vehicle
location. Adding Engine Coolant
Note:
Do not use stop leak pellets, cooling
system sealants, or additives as they can
cause damage to the engine cooling or
heating systems. This damage would not
be covered under your vehicle ’s warranty.
Note: During normal vehicle operation, the
engine coolant may change color from
orange to pink or light red. As long as the
engine coolant is clear and uncontaminated,
this color change does not indicate the
engine coolant has degraded nor does it
require the engine coolant to be drained, the
system to be flushed, or the engine coolant
to be replaced.
• Do not mix different colors or types of
coolant in your vehicle. Make sure the
correct coolant is used. Mixing of
engine coolants may harm your
engine ’s cooling system. The use of an
improper coolant may harm engine and
cooling system components and may
void the warranty. Use prediluted
engine coolant meeting the Ford
specification. See
Capacities and
Specifications (page 303).
• In case of emergency, a large amount
of water without engine coolant may
be added in order to reach a vehicle
service location. In this instance, the
cooling system must be drained,
chemically cleaned with Motorcraft
Premium Cooling System Flush, and
refilled with engine coolant as soon as
possible. Water alone (without engine
coolant) can cause engine damage
from corrosion, overheating or freezing.
237
Super Duty (TFA) Canada/United States of America, enUSA, Second Printing Maintenance

•
Do not use alcohol, methanol, brine or
any engine coolants mixed with alcohol
or methanol antifreeze (coolant).
Alcohol and other liquids can cause
engine damage from overheating or
freezing.
• Do not add extra inhibitors or additives
to the coolant. These can be harmful
and compromise the corrosion
protection of the engine coolant.
Unscrew the cap slowly. Any pressure will
escape as you unscrew the cap.
Add prediluted engine coolant meeting the
Ford specification. See Capacities and
Specifications (page 303).
Whenever coolant has been added, the
coolant level in the coolant reservoir
should be checked the next few times you
drive the vehicle. If necessary, add enough
prediluted engine coolant to bring the
coolant level to the proper level.
Recycled Engine Coolant
Ford Motor Company does not recommend
the use of recycled engine coolant since a
Ford-approved recycling process is not yet
available.
Used engine coolant should be disposed
of in an appropriate manner. Follow your
community ’s regulations and standards
for recycling and disposing of automotive
fluids. Severe Climates
If you drive in extremely cold climates:
•
It may be necessary to have a Ford
authorized dealer increase the coolant
concentration above 50%.
• A coolant concentration of 60% will
provide improved freeze point
protection. Engine coolant
concentrations above 60% will
decrease the overheat protection
characteristics of the engine coolant
and may cause engine damage.
If you drive in extremely hot climates:
• It may be necessary to have a Ford
authorized dealer decrease the coolant
concentration to 40%.
• A coolant concentration of 40% will
provide improved overheat protection.
Engine coolant concentrations below
40% will decrease the freeze and
corrosion protection characteristics of
the engine coolant and may cause
engine damage.
Vehicles driven year-round in non-extreme
climates should use prediluted engine
coolant for optimum cooling system and
engine protection.
What You Should Know About Fail-
Safe Cooling
If the engine coolant supply is depleted,
this feature allows the vehicle to be driven
temporarily before incremental component
damage is incurred. The “fail-safe”
distance depends on ambient
temperatures, vehicle load and terrain.
How Fail-Safe Cooling Works
If the engine begins to overheat, the engine
coolant temperature gauge will move to
the red (hot) area and: The coolant temperature
warning light will illuminate.
238
Super Duty (TFA) Canada/United States of America, enUSA, Second Printing Maintenance

At this time, you may notice your engine
coolant temperature gauge needle move
toward the H and the POWER REDUCED
TO LOWER TEMP message may appear
in the information display.
You may notice a reduction in the vehicle
’s
speed caused by reduced engine power.
In order to manage the engine fluid
temperatures, your vehicle may enter this
mode if certain high-temperature and
high-load conditions take place. The
amount of speed reduction will depend on
the vehicle loading, towing, grade, ambient
temperature, and other factors. If this
occurs, there is no need to pull off the road.
The vehicle can continue to be driven while
this message is active.
The air conditioning may turn on and off
during severe operating conditions to
protect the engine from overheating. When
the engine coolant temperature decreases
to a more normal operating temperature,
the air conditioning will turn on once again.
If the engine coolant temperature gauge
moves fully into the red (hot) area, or if the
coolant temperature warning or service
engine soon messages appear in your
information display:
1. Stop your vehicle as soon as safely possible and shift the transmission into
park (P).
2. Leave the engine running until the coolant temperature gauge needle
moves away from the H range. After
several minutes, if this does not
happen, follow the remaining steps.
3. Switch the engine off and wait for it to
cool before checking the coolant level.
4. If the coolant level is normal, you may restart your engine and continue on. 5. If the coolant is low, add coolant,
restart the engine and take your vehicle
to an authorized dealer. See Adding
engine coolant in this chapter for more
information. Refer to fail-safe cooling
for additional information.
AUTOMATIC TRANSMISSION
FLUID CHECK
Have an authorized dealer check and
change the transmission fluid and filter at
the correct service interval. See
Scheduled Maintenance (page 456).
Do not use supplemental transmission
fluid additives, treatments or cleaning
agents. The use of these materials may
affect transmission operation and result
in damage to internal transmission
components.
Checking Automatic Transmission
Fluid
For scheduled intervals of the fluid checks
and changes, See
Scheduled
Maintenance (page 456). Your
transmission does not consume fluid.
However, the fluid level should be checked
if the transmission is not working properly,
i.e., if the transmission slips or shifts slowly
or if you notice some sign of fluid leakage.
Automatic transmission fluid expands
when warmed. To obtain an accurate fluid
check, drive the vehicle until it is at normal
operating temperature (approximately
19 mi (30 km)
). Verify that the
transmission fluid temperature gauge,
located on the instrument cluster, is within
normal range.
1. Drive the vehicle
19 mi (30 km)until it
reaches normal operating temperature.
2. Park the vehicle on a level surface and
engage the parking brake.
240
Super Duty (TFA) Canada/United States of America, enUSA, Second Printing Maintenance

•
Clean the wheels weekly using
Motorcraft Wheel and Tire Cleaner.
Apply using manufacturer's
instructions.
• Use a sponge to remove heavy
deposits of dirt and brake dust
accumulation.
• Rinse thoroughly with a strong stream
of water when you have completed the
cleaning process.
• To remove tar and grease, use
Motorcraft Bug and Tar Remover.
VEHICLE STORAGE
If you plan on storing your vehicle for 30
days or more, read the following
maintenance recommendations to make
sure your vehicle stays in good operating
condition.
We engineer and test all motor vehicles
and their components for reliable, regular
driving. Under various conditions,
long-term storage may lead to degraded
engine performance or failure unless you
use specific precautions to preserve engine
components.
General
• Store all vehicles in a dry, ventilated
place.
• Protect from sunlight, if possible.
• If vehicles are stored outside, they
require regular maintenance to protect
against rust and damage.
Body
• Wash your vehicle thoroughly to
remove dirt, grease, oil, tar or mud from
exterior surfaces, rear-wheel housing
and the underside of front fenders.
• Periodically wash your vehicle if it is
stored in exposed locations. •
Touch-up exposed or primed metal to
prevent rust.
• Cover chrome and stainless steel parts
with a thick coat of auto wax to prevent
discoloration. Re-wax as necessary
when you wash your vehicle.
• Lubricate all hood, door and luggage
compartment hinges and latches with
a light grade oil.
• Cover interior trim to prevent fading.
• Keep all rubber parts free from oil and
solvents.
Engine
• Change the engine oil and filter prior to
storage because used engine oil
contains contaminates which may
cause engine damage.
• Start the engine every 15 days for a
minimum of 15 minutes. Run at fast idle
with the climate controls set to defrost
until the engine reaches normal
operating temperature.
• With your foot on the brake, shift
through all the gears while the engine
is running.
• We recommend that you change the
engine oil before you use your vehicle
again.
Fuel system
• Fill the fuel tank with high-quality fuel
until the first automatic shutoff of the
fuel pump nozzle.
Cooling system
• Protect against freezing temperatures.
• When removing your vehicle from
storage, check coolant fluid level.
Confirm that there are no cooling
system leaks and that fluid is at the
recommended level.
262
Super Duty (TFA) Canada/United States of America, enUSA, Second Printing Vehicle Care

Touch Rear Control to allow the rear seat passengers to adjust the rear climate
settings. Touch it again to prevent the rear seat passengers from adjusting the
settings.
Rear Control automatically turns off when you use the touchscreen
to adjust the rear climate settings.
Touch + or – to adjust the temperature.
To adjust fan speed, touch + or – next to the fan icon.
Touch
Rear again to close the rear controls. Closing the rear climate control
functions does not affect their current settings.
Recirculated air:
Touch the button to switch between outside air and
recirculated air. When you select recirculated air, the air currently in the
passenger compartment recirculates. This may reduce the time needed to cool
the interior (when used with
A/C) and may reduce unwanted odors from
entering your vehicle.
E
Note:
Recirculated air may turn off automatically (or be prevented from turning
on) in all airflow modes except Max A/C to reduce risk of fogging. Recirculated
air may also turn on and off automatically in Panel or Panel and Floor airflow
modes during hot weather in order to improve cooling efficiency.
MAX A/C: Touch the button to maximize cooling. Recirculated air flows through
the instrument panel vents, air conditioning automatically turns on, and the fan
automatically adjusts to the highest speed.
F
A/C:
Touch the button to switch air conditioning compressor on or off. Use air
conditioning with recirculated air to improve cooling performance and efficiency.
G
Note:
In certain conditions (such as when using Max Defrost), the air
conditioning compressor may continue to operate even after you switch off the
air conditioning with the
A/C button.
AUTO:
Touch the button to turn on automatic operation. Select the desired
temperature using the temperature control. The system adjusts fan speed, air
distribution, air conditioning operation, and selects outside air or recirculated
air to heat or cool the vehicle in order to maintain the desired temperature. You
can also use the AUTO button to turn off dual zone operation by touching and
holding the button for more than two seconds.
H
Heated rear window: Turns the heated rear window on and off. See the heated
Windows and Mirrors chapter in your owner manual.
I
Defrost: Press the button to distribute air to the windshield vents and de-mister.
Air distribution to instrument panel and footwell vents turn off. You can use
this setting to defog and clear the windshield of a thin covering of ice.
J
Air distribution control:
Touch these buttons to turn airflow from the
windshield, instrument panel, or footwell vents on or off. The system can
distribute air through any combination of these vents.
K
Driver settings:
L
433
Super Duty (TFA) Canada/United States of America, enUSA, Second Printing MyFord Touch
™
(If Equipped)

Be sure to ask your dealership service
advisor or technician about the multi-point
vehicle inspection. It is a comprehensive
way to perform a thorough inspection of
your vehicle. Your checklist gives you
immediate feedback on the overall
condition of your vehicle.
NORMAL SCHEDULED MAINTENANCE
6.2L and 6.8L Gasoline Engines Every 7500 miles (12000 km) or six months (whichever comes first)
Change engine oil and filter.
Rotate tires *
, inspect tire wear and measure tread depth.
Inspect wheels and related components for abnormal noise, wear, looseness or drag.
Perform multi-point inspection (recommended).
* Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheels
only if unusual wear is noted. Every 15000 miles (24000 km) or 12 months (whichever comes first)
Inspect automatic transmission fluid level. Consult dealer for requirements.
Inspect brake pads, shoes, rotors, drums, brake linings, hoses and parking brake.
Inspect engine cooling system strength and hoses.
Inspect exhaust system and heat shields.
Inspect front axle and U-joints. Lubricate if equipped with grease fittings (Four-wheel
drive vehicles).
Inspect steering linkage, ball joints, suspension, tie-rod ends, driveshaft and U-joints.
Lubricate if equipped with grease fittings. Other maintenance items
Replace climate-controlled (heated and cooled) seat
filter. *
Every 30000 miles (48000
km)
Replace engine air filter.
Change automatic transmission fluid and filter on 5-speed
transmission. Consult dealer for requirements.
Every 60000 miles (96000
km)
459
Super Duty (TFA) Canada/United States of America, enUSA, Second Printing Scheduled Maintenance

Driver and Passenger Airbags....................37
Children and Airbags........................................... 42
Passenger Airbag On and Off Switch ..........37
Proper Driver and Front Passenger Seating Adjustment......................................................... 41
Driving Aids.....................................................182
Driving Hints..................................................206
Driving Through Water...............................207
DRL See: Daytime Running Lamps.......................... 72
E
Economical Driving
.....................................206
Electronic Locking Differential................165
Activating the Electronic Locking
Differential....................................................... 165
Emission Control System..........................146 On-Board Diagnostics (OBD-II).................... 147
Readiness for Inspection/Maintenance (I/M) Testing................................................... 148
End User License Agreement
..................475
SYNC End User License Agreement
(EULA).............................................................. 475
Engine Block Heater....................................140 Using the Engine Block Heater....................... 141
Engine Coolant Check
...............................236
Adding Engine Coolant.................................... 237
Recycled Engine Coolant................................ 238
Severe Climates................................................. 238
What You Should Know About Fail-Safe Cooling.............................................................. 238
Engine Immobilizer See: Passive Anti-Theft System..................... 63
Engine Oil Check
..........................................235
Adding Engine Oil.............................................. 235
Engine Oil Dipstick......................................235
Engine Specifications
................................303
Drivebelt Routing............................................... 303Entertainment...............................................397
A/V Inputs............................................................. 412
AM/FM Radio...................................................... 397
Bluetooth Audio.................................................. 412
CD........................................................................\
.... 407
SD Card Slot and USB Port........................... 409
SIRIUS® Satellite Radio (If Activated)....................................................... 403
Supported Media Players, Formats and Metadata Information.................................. 412
Environment......................................................14
Essential Towing Checks...........................194 Before Towing a Trailer..................................... 201
Dynamic Hitching Using the Rear View Camera System.............................................. 195
Hitches................................................................... 196
Integrated Trailer Brake Controller..............198
Launching or Retrieving a Boat or Personal Watercraft (PWC)........................................ 202
Safety Chains....................................................... 198
Trailer Brakes....................................................... 198
Trailer Lamps....................................................... 201
Trailer Towing Connector................................. 195
When Towing a Trailer...................................... 201
Event Data Recording See: Data Recording.............................................. 9
Export Unique Options..................................13
Extended Service Plan (ESP).................454 EXTENDED SERVICE PLAN (CANADA
ONLY)............................................................... 455
EXTENDED SERVICE PLAN (U.S. Only).................................................................. 454
Exterior Mirrors
................................................76
Clearance Lamps.................................................. 77
Fold-Away Exterior Mirrors............................... 76
Heated Exterior Mirrors....................................... 77
Memory Mirrors...................................................... 77
Power Exterior Mirrors......................................... 76
Telescoping Mirrors.............................................. 77
499
Super Duty (TFA) Canada/United States of America, enUSA, Second Printing Index

Hints on Controlling the Interior
Climate............................................................111
Cooling the Interior Quickly.............................. 113
General Hints.......................................................... 111
Heating the Interior Quickly............................. 112
Recommended Settings for Cooling ...........113
Recommended Settings for Heating............112
Side Window Defogging in Cold Weather.............................................................. 113
Hints on Driving With Anti-Lock Brakes.............................................................167
Hood Lock See: Opening and Closing the Hood...........232
I
Ignition Switch...............................................138
In California (U.S. Only)..............................217
Information Display Control
......................66
Type 1........................................................................\
66
Type 2........................................................................\
67
Information Displays
....................................88
General Information........................................... 88
Information....................................................422 911 Assist............................................................... 428
Alerts....................................................................... 427
Calendar............................................................... 428
Sirius Travel Link................................................ 426
SYNC Services (If Equipped, United States Only).................................................................. 422
Vehicle Health Report (If Equipped, US Only)................................................................. 430Information Messages
.................................99
4WD........................................................................\
108
AdvanceTrac ™..................................................... 99
Alarm........................................................................\
99
Diesel Messages................................................. 100
Doors and Locks................................................. 103
Drivetrain............................................................... 103
Engine..................................................................... 104
Fuel........................................................................\
.. 104
Key........................................................................\
... 104
Maintenance........................................................ 105
MyKey®.................................................................. 105
Off Road................................................................ 106
Park Aid.................................................................. 106
Park Brake............................................................. 106
Tire Pressure Monitoring System.................. 107
Trailer....................................................................... 107
Installing Child Restraints
............................16
Child Seats............................................................... 16
Tether Strap Attachment.................................. 22
Tether Strap Attachment (Rear SuperCab Only)..................................................................... 23
Using Cinch Tongue Lap and Shoulder Belts (All Front Center, Super Cab and Crew
Cab Rear Center Positions).......................... 19
Using Lap and Shoulder Belts.......................... 17
Using Lower Anchors and Tethers for CHildren (LATCH)............................................. 21
Using Tether Straps.............................................. 21
Instrument Cluster
.........................................81
Instrument Lighting Dimmer......................72
Interior Lamps
..................................................73
Front Map Lamps (If equipped)..................... 73
Rear Dome and Map Lamps............................ 74
Interior Mirror
....................................................78
Auto-Dimming Mirror.......................................... 78
Introduction.........................................................7
J
Jump Starting the Vehicle
.........................213
Connecting the Jumper Cables..................... 213
Jump Starting....................................................... 214
Preparing Your Vehicle...................................... 213
Removing the Jumper Cables........................ 214
501
Super Duty (TFA) Canada/United States of America, enUSA, Second Printing Index

Using Stability Control................................172
AdvanceTrac® with Roll Stability Control ™
(RSC®)............................................................... 172
Using SYNC™ With Your Media Player.............................................................357
Accessing Your Play Menu............................. 362
Connecting Your Digital Media Player to the USB Port........................................................... 357
Media Menu Features...................................... 360
Media Voice Commands................................ 359
System Settings................................................. 364
What's Playing?................................................. 358
Using SYNC™ With Your Phone............334 Accessing Features Through the Phone
Menu.................................................................. 338
Accessing Your Phone Settings.................... 343
Making a Call....................................................... 337
Pairing a Cell Phone for the First Time................................................................... 334
Pairing Subsequent Cell Phones.................335
Phone Options during an Active Call..........337
Phone Voice Commands................................ 335
Receiving Calls.................................................... 337
System Settings................................................. 344
Text Messaging.................................................... 341
Using Traction Control................................170 System Indicator Lights and
Messages............................................................ 171
Using Voice Recognition............................331 Initiating a Voice Session................................. 331
System Interaction and Feedback..............332
Utilizing the Mediation/Arbitration Program (Canada Only).........................219
V
Vehicle Care...................................................256 General Information......................................... 256
Vehicle Certification Label
......................306
Vehicle Identification Number...............305 Vehicle Storage
.............................................262
Battery................................................................... 263
Body........................................................................\
262
Brakes.................................................................... 263
Cooling system................................................... 262
Engine.................................................................... 262
Fuel system.......................................................... 262
General.................................................................. 262
Miscellaneous..................................................... 263
Removing Vehicle From Storage.................263
Tires........................................................................\
263
Ventilation See: Climate Control......................................... 109
VIN See: Vehicle Identification Number............305
Voice Control...................................................66
W
Warning Lamps and Indicators.................83 4X2........................................................................\
.... 86
4X4 HIGH................................................................ 86
4X4 LOW................................................................. 86
Anti-Lock Braking System................................ 83
Battery...................................................................... 83
Brake System......................................................... 83
Check Fuel Cap..................................................... 84
Cruise Control........................................................ 84
Diesel Warning Lights........................................ 86
Direction Indicator............................................... 84
Door Ajar................................................................. 84
Electronic Locking Differential........................ 84
Engine Coolant Temperature.......................... 84
Engine Oil................................................................ 84
Fasten Safety Belt............................................... 84
Front Airbag........................................................... 84
High Beam.............................................................. 84
Hill Descent............................................................ 84
Low Fuel Level....................................................... 85
Low Tire Pressure Warning............................... 85
Powertrain Malfunction/Reduced Power/Electronic Throttle Control...........85
Service Engine Soon........................................... 85
Stability Control................................................... 85
Stability Control Off............................................ 86
Transmission Tow/Haul.................................... 86
Washer Fluid Check....................................244
506
Super Duty (TFA) Canada/United States of America, enUSA, Second Printing Index