brake FORD SUPER DUTY 2019 Manual Online

Protected Component
Fuse Rating
Fuse or Relay
Number
Anti-lock brake system valve.
30A 2
59
Not used.
—
60
Driver power seat.
30A 2
61
Auxiliary power point #1 (instrument
panel).
20A 2
62
Starter motor.
30A 2
63
Auxiliary power point #2.
20A 2
64
Trailer tow lighting module (if equipped).
30A 2
65
Auxiliary power point #3 (center console).
20A 2
66
Passenger power seat.
30A 2
67
Auxiliary power point #4 (USB charger, rear
center console).
20A 2
68
4x4 module.
25A 2
69
Auxiliary power point #5 (rear center
console).
20A 2
70
Not used.
—
71
Trailer tow left hand/right hand stop/turn
(if equipped, not present with trailer brake
controller).
30A
2
72
Not used.
—
73
Not used.
—
74
Fuel pump.
30A 2
75
Not used.
—
76
Wiper motor.
30A 2
77
Not used.
—
78
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Protected Component
Fuse Rating
Fuse or Relay
Number
Not used.
—
1
Memory seat switch (lumbar power).
7.5A 1
2
Driver door unlock relay.
20A 1
3
Aftermarket electronic brake controller.
5A 1
4
Trailer brake controller Brake On/Off.
Customer access circuits.
Not used.
—
5
Not used.
—
6
Not used.
—
7
Driver window switch mirror fold.
10A 2
8
Brake On/Off / Pressure Switch.
10A 2
9
Embedded Modem.
5A 1
10
Combined sense security module.
5A 2
11
Front climate control module.
7.5A 2
12
Instrument cluster.
7.5A 2
13
Smart data link.
Steering column control module.
Extended power restraints module.
10A 2
14
Smart datalink connector power.
10A 2
15
Tailgate release solenoid.
15A 1
16
Head-up display.
5A 2
17
Push button ignition switch.
5A 2
18
Ignition switch.
Key inhibit.
Transmission control switch (tow/haul).
7.5A 2
19
Select Shift switch.
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GENERAL INFORMATION
Have your vehicle serviced regularly to help
maintain its roadworthiness and resale
value. There is a large network of
authorized dealers that are there to help
you with their professional servicing
expertise. We believe that their specially
trained technicians are best qualified to
service your vehicle properly and expertly.
They are supported by a wide range of
highly specialized tools developed
specifically for servicing your vehicle.
If your vehicle requires professional service,
an authorized dealer can provide the
necessary parts and service. Check your
warranty information to find out which
parts and services are covered.
Use only recommended fuels, lubricants,
fluids and service parts conforming to
specifications. Motorcraft® parts are
designed and built to provide the best
performance in your vehicle.
Precautions
•
Do not work on a hot engine.
• Make sure that nothing gets caught in
moving parts.
• Do not work on a vehicle with the
engine running in an enclosed space,
unless you are sure you have enough
ventilation.
• Keep all open flames and other burning
material (such as cigarettes) away
from the battery and all fuel related
parts.
Working with the Engine Off
1. Set the parking brake and shift the transmission to park (P).
2. Switch off the engine.
3. Block the wheels. Working with the Engine On WARNING: To reduce the risk of
vehicle damage and personal burn
injuries, do not start your engine with the
air cleaner removed and do not remove
it while the engine is running.
1. Set the parking brake and shift the transmission to park (P).
2. Block the wheels.
OPENING AND CLOSING THE
HOOD
1. Inside the vehicle, pull the hood release
handle located under the left hand side
of the instrument panel. 2. Go to the front of your vehicle and
locate the secondary release lever
under the front of the hood near the
center of your vehicle.
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3. Raise the hood until the lift cylinders
hold it open.
4. To close, lower the hood and make sure that it is closed properly and fully
latched.
UNDER HOOD OVERVIEW - 6.2L Air filter. See Changing the Engine Air Filter (page 361).
A.
Engine compartment fuse box. See
Fuse Specification Chart (page 318).
B.
Automatic transmission fluid dipstick - vehicles with 6R140 transmission. See
Automatic Transmission Fluid Check
(page 346).
C.
Brake fluid reservoir. See
Brake Fluid Check (page 350).
D.
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Brake fluid reservoir. See Brake Fluid Check (page 350).
F.
Engine cooling system coolant reservoir (primary high-temperature cooling
system).
See Engine Coolant Check (page 343).
G.
Battery.
See Changing the 12V Battery (page 354).
H.
Windshield washer fluid reservoir.
See Washer Fluid Check (page 351).
I.
Power steering fluid reservoir.
See Power Steering Fluid Check (page 350).
J.
Secondary cooling system coolant reservoir.
See Engine Coolant Check (page
343).
K.
Battery.
See Changing the 12V Battery (page 354).
L.
Air filter assembly.
See Changing the Engine Air Filter (page 362).
M.
Scheduled Maintenance
The recommended scheduled
maintenance services are required because
they are considered essential to the life
and performance of your vehicle. See
Normal Scheduled Maintenance (page
584
). Use only recommended fuel, lubricants,
fluids and service parts conforming to Ford
specifications. Motorcraft® parts are
designed and built for best performance
in your vehicle. See
Capacities and
Specifications (page 431).
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UNDER HOOD OVERVIEW - 6.8L
Air filter. See Changing the Engine Air Filter (page 361).
A.
Engine compartment fuse box. See
Fuse Specification Chart (page 318).
B.
Automatic transmission fluid dipstick. See
Automatic Transmission Fluid
Check (page 346).
C.
Engine oil dipstick. See
Engine Oil Dipstick (page 334).
D.
Brake fluid reservoir. See
Brake Fluid Check (page 350).
E.
Windshield washer fluid reservoir. See
Washer Fluid Check (page 351).
F.
Engine coolant reservoir. See
Engine Coolant Check (page 339).
G.
Power steering fluid reservoir. See
Power Steering Fluid Check (page 350).
H.
Engine oil filler cap. See
Engine Oil Check (page 334).
I.
Battery. See
Changing the 12V Battery (page 354).
J.
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ENGINE OIL DIPSTICK - 6.2L/
6.8L
MINA
MAX
B
ENGINE OIL DIPSTICK - 6.7L
DIESEL Minimum.
A
Maximum.
B
ENGINE OIL CHECK - 6.2L/6.8L
To check the engine oil level consistently
and accurately, do the following:
1. Make sure that your vehicle is on level ground. 2. Run engine until it reaches normal
operating temperature.
3. Make sure the parking brake is on. Make
sure the transmission is in park (P) or
neutral (N).
4. Switch the engine off and wait 15 minutes for the oil to drain into the oil
pan. Checking the engine oil level too
soon after you switch the engine off
may result in an inaccurate reading.
5. Open the hood. See Opening and
Closing the Hood (page 329).
6. Remove the dipstick and wipe it with a clean, lint-free cloth. For 6.2L V8 See
Under Hood Overview (page 330). For
6.8L Triton
See Under Hood
Overview (page 333).
7. Replace the dipstick and remove it again to check the oil level. See
Engine Oil Dipstick
(page 334).
8. Make sure that the oil level is between
the maximum and minimum marks. If
the oil level is at the minimum mark,
add oil immediately. See
Capacities
and Specifications (page 419).
9. If the oil level is correct, replace the dipstick and make sure it is fully seated.
Note: Do not remove the dipstick when the
engine is running.
Note: If the oil level is between the
maximum and minimum marks, the oil level
is acceptable. Do not add oil.
Note: The oil consumption of new engines
reaches its normal level after approximately
3,000 mi (5,000 km)
.
Adding Engine Oil WARNING:
Do not remove the
filler cap when the engine is running.
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Do not use supplemental engine oil
additives because they are unnecessary
and could lead to engine damage that may
not be covered by the vehicle Warranty.
Only use oils certified for gasoline engines
by the American Petroleum Institute (API).
An oil with this trademark symbol
conforms to the current engine and
emission system protection standards and
fuel economy requirements of the
International Lubricants Specification
Advisory Committee (ILSAC).
To top up the engine oil level do the
following:
1. Clean the area surrounding the engine
oil filler cap before you remove it.
2. Remove the engine oil filler cap. For 6.2L V8 See Under Hood Overview
(page 330). For 6.8L Triton See Under
Hood Overview
(page 333).
3. Add engine oil that meets Ford specifications. See
Capacities and
Specifications (page 419).
4. Recheck the oil level.
5. If the oil level is correct, replace the dipstick and make sure it is fully seated.
6. Replace the engine oil filler cap. Turn it clockwise until you feel a strong
resistance. Note:
Do not add oil further than the
maximum mark. Oil levels above the
maximum mark may cause engine damage.
Note: Make sure you install the oil filler cap
correctly.
Note: Soak up any spillage with an
absorbent cloth immediately.
ENGINE OIL CHECK - 6.7L
DIESEL
To check the engine oil level consistently
and accurately, do the following:
1. Make sure the parking brake is on. Make
sure the transmission is in park (P) or
neutral (N).
2. Run engine until it reaches normal operating temperature.
3. Make sure that your vehicle is on level ground.
4. Switch the engine off and wait 15 minutes for the oil to drain into the oil
pan. Checking the engine oil level too
soon after you switch the engine off
may result in an inaccurate reading.
5. Open the hood. See
Opening and
Closing the Hood (page 329).
6. Remove the dipstick and wipe it with a clean, lint-free cloth. See
Under
Hood Overview (page 331).
7. Replace the dipstick and remove it again to check the oil level. See
Engine Oil Dipstick
(page 334).
8. Make sure that the oil level is between
the maximum and minimum marks. If
the oil level is at the minimum mark,
add oil immediately. See
Capacities
and Specifications (page 431).
9. If the oil level is correct, replace the dipstick and make sure it is fully seated.
Note: Do not remove the dipstick when the
engine is running.
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Severe Climates
If you drive in extremely cold climates:
•
It may be necessary to increase the
coolant concentration above 50%.
• A coolant concentration of 60%
provides improved freeze point
protection. Coolant concentrations
above 60% decrease the overheat
protection characteristics of the
coolant and may cause engine
damage.
If you drive in extremely hot climates:
• It may be necessary to decrease the
coolant concentration to 40%.
• A coolant concentration of 40%
provides improved overheat
protection. Coolant concentrations
below 40% decrease the freeze and
corrosion protection characteristics of
the coolant and may cause engine
damage.
Vehicles driven year-round in non-extreme
climates should use prediluted coolant for
optimum cooling system and engine
protection.
Fail-Safe Cooling
Fail-safe cooling allows you to temporarily
drive your vehicle before any incremental
component damage occurs. The fail-safe
distance depends on ambient
temperature, vehicle load and terrain.
How Fail-Safe Cooling Works
If the engine begins to overheat, the
coolant temperature gauge moves toward
the red zone: A warning lamp illuminates and
a message may appear in the
information display. If the engine reaches a preset
over-temperature condition, the engine
automatically switches to alternating
cylinder operation. Each disabled cylinder
acts as an air pump and cools the engine.
When this occurs, your vehicle still
operates, however:
•
Engine power is limited.
• The air conditioning system turns off.
Continued operation increases the engine
temperature, causing the engine to
completely shut down. Your steering and
braking effort increases in this situation.
When the engine temperature cools, you
can re-start the engine. Have your vehicle
checked as soon as possible to minimize
engine damage.
When Fail-Safe Mode Is Activated WARNING: Fail-safe mode is for
use during emergencies only. Operate
your vehicle in fail-safe mode only as
long as necessary to bring your vehicle
to rest in a safe location and seek
immediate repairs. When in fail-safe
mode, your vehicle will have limited
power, will not be able to maintain
high-speed operation, and may
completely shut down without warning,
potentially losing engine power, power
steering assist, and power brake assist,
which may increase the possibility of a
crash resulting in serious injury. WARNING:
Do not remove the
coolant reservoir cap when the engine is
on or the cooling system is hot. Wait 10
minutes for the cooling system to cool
down. Cover the coolant reservoir cap
with a thick cloth to prevent the
possibility of scalding and slowly remove
the cap. Failure to follow this instruction
could result in personal injury.
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Refer to your scheduled maintenance
information for scheduled intervals for fluid
checks and changes. Your transmission
does not consume fluid. However, if the
transmission slips, slowly shifts or if you
notice a sign of leaking fluid, contact an
authorized dealer.
Checking Automatic Transmission
Fluid (If Equipped)
For scheduled intervals of the fluid checks
and changes, See
Scheduled
Maintenance (page 580). Your
transmission does not consume fluid.
However, the fluid level should be checked
if the transmission is not working properly,
i.e., if the transmission slips or shifts slowly
or if you notice some sign of fluid leakage.
Automatic transmission fluid expands
when warmed. To obtain an accurate fluid
check, drive the vehicle until it is at normal
operating temperature (approximately
19 mi (30 km)
). Verify that the
transmission fluid temperature gauge,
located on the instrument cluster, is within
normal range.
1. Drive the vehicle
19 mi (30 km) until it
reaches normal operating temperature.
2. Park the vehicle on a level surface and
engage the parking brake.
3. With the engine running, parking brake
engaged and your foot on the brake
pedal, move the gearshift lever through
all of the gear ranges. Allow sufficient
time for each gear to engage.
4. Latch the gearshift lever in park (P) and
leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer to the Under Hood
Overview in this chapter for the
location of the dipstick. 6.
Install the dipstick making sure it is fully
seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in the
designated area for normal operating
temperature or ambient temperature.
Low Fluid Level
Type A Type B
Do not drive the vehicle if there is no
indication of fluid on the dipstick and the
ambient temperature is above
50°F
(10°C).
Correct Fluid Level
Type A
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