light FORD SUPER DUTY 2023 Owners Manual
[x] Cancel search | Manufacturer: FORD, Model Year: 2023, Model line: SUPER DUTY, Model: FORD SUPER DUTY 2023Pages: 738, PDF Size: 18.49 MB
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The service is available 24 hours a day,seven days a week.
This program is separate from the NewVehicle Limited Warranty, but the coverageis concurrent with the powertrain coverageperiod of your vehicle. Canadian roadsidecoverage and benefits may differ from theU.S. coverage.
If you require more information, please callus in Canada at 1-800-665-2006, or visitour website at www.ford.ca.
SWITCHING THE HAZARD
FLASHERS ON AND OFF
The hazard flasher button is onthe instrument panel. Press thebutton to switch the hazardflashers on if your vehicle is creating asafety hazard for other road users.
When you switch the hazard flashers on,all front and rear direction indicators flash.
Note:The hazard flashers operate whenthe ignition is in any position, or if the key isnot in the ignition. The battery loses chargeand could have insufficient power to restartyour vehicle.
Press the button again to switch them off.
JUMP STARTING THE VEHICLE
JUMP STARTING PRECAUTIONS
WARNING: Batteries normallyproduce explosive gases which cancause personal injury. Therefore, do notallow flames, sparks or lightedsubstances to come near the battery.When working near the battery, alwaysshield your face and protect your eyes.Always provide correct ventilation.
WARNING: Keep batteries out ofreach of children. Batteries containsulfuric acid. Avoid contact with skin,eyes or clothing. Shield your eyes whenworking near the battery to protectagainst possible splashing of acidsolution. In case of acid contact with skinor eyes, flush immediately with water fora minimum of 15 minutes and get promptmedical attention. If acid is swallowed,call a physician immediately.
WARNING: Use only adequatelysized cables with insulated clamps.
WARNING: Make sure that thecables are clear of any moving parts andfuel delivery system parts.
WARNING: Connect batteries withonly the same nominal voltage.
WARNING: If the engine is runningwhile the hood is open, stay clear ofmoving engine components. Failure tofollow this warning could result in seriouspersonal injury or death.
Do not attempt to push-start an automatictransmission vehicle. This could causetransmission damage.
Do not disconnect the battery of thedisabled vehicle. This could damage yourvehicle's electrical system.
PREPARING THE VEHICLE
Use only a 12 volt supply to start yourvehicle.
Park the booster vehicle close to the hoodof the disabled vehicle, making sure thetwo vehicles do not touch.
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Note: If completed successfully, theinformation display shows Neutral TowEnabled Leave Transmission in Neutral.This indicates that your vehicle is safe totow with all wheels on the ground.
Note:If you do not see a confirmationmessage in the instrument cluster display,you must perform the procedure again fromthe beginning.
Note:You may hear noise as the transfercase shifts into its neutral position. This isnormal.
8.Release the brake pedal and leave thetransmission in neutral (N) and switchyour vehicle off by pressing the pushbutton ignition switch once withoutpressing the brake pedal or turning thekey as far toward the off position.
Note:Vehicles with keys do not turn to theoff position when the transmission is inneutral (N). You must leave the key in theignition when towing. Use the keyless entrykeypad or an extra set of keys to lock andunlock your vehicle.
Switching Neutral Tow Off
1.With your vehicle properly secured tothe tow vehicle, place your vehicle inaccessory mode by pressing the pushbutton ignition switch once withoutpressing the brake pedal or by turningthe ignition key to the on position.
2.Press and hold the brake pedal.
3.Shift the transmission to Park (P) andcontinue holding the brake pedal untilthe instrument cluster display shows2H and Neutral Tow Disabled.
4.Release the brake pedal.
Note:If completed successfully, theinstrument cluster displays 2H and NeutralTow Disabled.
Note:You must perform the switchingneutral tow on and switching neutral towoff procedures again from the beginning ifthe indicator light and message do notdisplay.
Note:You may hear a noise as the transfercase shifts out of its neutral position. Thisis normal.
5.Apply the parking brake, thendisconnect your vehicle from the towvehicle.
6.Release the parking brake, start theengine, and shift into drive (D) to makesure the transfer case is out of theneutral tow position.
7.If the transfer case does notsuccessfully shift out of its neutralposition, set the parking brake. Haveyour vehicle checked as soon aspossible.
Resolving the Shift Delayed PullForward Message
1.Press and hold the brake pedal.
2.Start your vehicle.
3.Shift into neutral (N).
4.With the vehicle running, shift into drive(D) and let the vehicle roll forward upto 3 ft (1 m).
Note:You may hear a noise as the transfercase shifts out of its neutral position. Thisis normal.
5.Make sure the instrument clusterdisplays Neutral Tow Disabled.
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Protected ComponentRatingItem
Trailer tow tire pressuremonitoring system.Rear electronic modulecontroller area network.
Snowplow.10 A42
Interior power distributionbox run/start.15 A43
Heated steering wheel.15 A45
Not used (spare).20 A46
Not used (spare).5 A47
Amplifier.30 A48
Not used (spare).25 A49
Blower motor.40 A51
Not used.—52
Four-wheel drive - transfercase control module.10 A53
Not used (spare).10 A54
Not used (spare).10 A55
Electronic power assiststeering.40 A56
Trailer tow lighting module.20 A57
Customer interface module.50 A58
Inverter.60 A59
Interior power distributionbox B+.60 A60
Vehicle battery 2.30 A61
Smart trailer hitch.5 A62
Smart data link connector.10 A63Enhanced central gateway.
Glow plug relay coil (diesel).5 A64
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Protected ComponentRatingItem
Compressed natural gasmodule power.10 A65
Trailer brake control.30 A74Aftermarket e-brake access.
Compressed natural gaspowered at all times.30 A75
Trailer tow lighting modulebattery charge.25 A76
Vehicle battery 1.30 A77
Power point 2.20 A78
Power point 1.20 A79
Horn.20 A84
Heated rear windshield.40 A85
Headlamp control module.5 A91
Left-hand headlamp.15 A92
Right-hand headlamp.15 A93
Power point 3.20 A94
Power point 4.20 A95Smart charge module.
Tailgate release.10 A98
Customer interface module.50 A101
Rain sensor.5 A102
Front wiper motor.30 A103
Fuel pump.30 A105
Body control module RP1bus.30 A106
Trailer tow park lamps.25 A107
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Change the air filter element at the correctservice interval. See ScheduledMaintenance (page 591). Your vehicle maybe equipped with electronic engine air filtermaintenance minder, that providesoptimized service intervals and remindersbased on driving habits and environmentalconditions.
1.Clean any loose dirt or debris aroundthe air filter hosing.
2.Disconnect the mass air flow sensorelectrical connector, if required.
3.Remove the clips (x3) that secure theair filter housing cover. Remove the airfilter housing cover. Disconnect andpull the air intake tube away, asneeded.
4.Remove the air filter element from theair filter housing.
5.Inspect the air filter element for anydamage. Replace the air filter elementif the seal, paper, foam or steel meshhas any holes, cut or gouges.
6.Inspect the air filter housing for dirt,dust, snow, ice or debris in the aircleaner tray.
7.To install, reverse the removalprocedure. You can oscillate thehousing cover slightly left to right toassist with installation as needed, untilpositioned such that all three clips canbe re-engaged.
After operating your vehicle during heavysnowfall or extreme rain, do the following:
•Snow: At the earliest opportunity, openthe hood, clear any snow and ice fromthe air filter housing inlet.
•Extreme rain: The air filter elementdries out after approximately 15–30minutes of driving at highway speeds.
Note:Do not remove the foam block fromthe air cleaner tray.
RESETTING THE AIR FILTERREMINDER
1.Press the menu button on the steeringwheel to enter the instrument clusterdisplay main menu.
2.Select Vehicle Maintenance.
3.Select Engine Air Filter.
4.Press and hold the OK button until thesystem reset confirmation appears.
Note:The system displays 100% afterbeing successfully reset.
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You should drain water from themodule assembly whenever thewarning light illuminates or amessage appears in the informationdisplay advising you to drain the waterseparator. This occurs when approximately6.76 fl oz (200 ml) of water accumulatesin the module. If you allow the water level
to exceed this level, the water may passthrough to the engine and may cause fuelinjection equipment damage.
Filter Location
Use the tables below to find the locationof your filter.
Pick-up Truck
Filter LocationBox LengthCab Type
Left side of fuel tank.8 ft (2.4 m)Regular.
6.75 ft (2.057 m)SuperCab.
In front of fuel tank.8 ft (2.4 m)
6.75 ft (2.057 m)Super Crew Cab.Left side of fuel tank.8 ft (2.4 m)
Chassis Cab
Filter LocationFuel Tank TypeCab Type
Right side of fuel tank.Single midship fuel tankChassis Cab.
Right side of midship fueltank.Aft axle/midship fuel tanksChassis Cab.
Front of fuel tank.Single aft axle fuel tankChassis Cab.
Draining the Diesel FuelConditioner Module
1.Switch the engine off.
2.Access the underside of your vehicle.
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COOLANT
CHECKING THE COOLANT LEVEL
WARNING: Do not remove thecoolant reservoir cap when the engine ison or the cooling system is hot. Wait 10minutes for the cooling system to cooldown. Cover the coolant reservoir capwith a thick cloth to prevent thepossibility of scalding and slowly removethe cap. Failure to follow this instructioncould result in personal injury.
WARNING: To reduce the risk ofpersonal injury, make sure the engine iscool before unscrewing the coolantpressure relief cap. The cooling systemis under pressure. Steam and hot liquidcan come out forcefully when you loosenthe cap slightly.
When the engine is cold, check theconcentration and level of the coolant atthe intervals listed in the scheduledmaintenance information. See ScheduledMaintenance (page 591).
Note:Make sure that the coolant level isbetween the MIN and the MAX marks onthe coolant reservoir.
Note: Coolant expands when it is hot. Thelevel may extend beyond the MAX mark.This is normal.
Maintain coolant concentration within48% to 50%, which equates to a freezepoint between -29°F (-34°C) and -35°F(-37°C). Coolant concentration should bechecked using a refractometer. We do notrecommend the use of hydrometers orcoolant test strips for measuring coolantconcentration.
ADDING COOLANT
WARNING: Do not add coolantwhen the vehicle is on or the coolingsystem is hot. Failure to follow thisinstruction could result in personal injury.
WARNING: Do not remove thecoolant reservoir cap when the engine ison or the cooling system is hot. Wait 10minutes for the cooling system to cooldown. Cover the coolant reservoir capwith a thick cloth to prevent thepossibility of scalding and slowly removethe cap. Failure to follow this instructioncould result in personal injury.
WARNING: Do not allow the fluidto touch your skin or eyes. If thishappens, rinse the affected areasimmediately with plenty of water andcontact your physician.
WARNING: Do not put coolant inthe windshield washer reservoir. Ifsprayed on the windshield, coolant couldmake it difficult to see through thewindshield.
WARNING: Do not add coolantfurther than the MAX mark.
Note: Do not use stop leak pellets, coolingsystem sealants, or non-specified additivesas they can cause damage to the enginecooling or heating systems. Resultingcomponent damage may not be covered bythe vehicle Warranty.
Note:Automotive fluids are notinterchangeable.
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DRIVE BELT ROUTING
OVERVIEW - 7.3L, GASOLINE,
VEHICLES WITH: SINGLE
GENERATOR
Drivebelt furthest from theengine.A.
Drivebelt closest to the engine.B.
12V BATTERY
12V BATTERY PRECAUTIONS
WARNING: Batteries normallyproduce explosive gases which cancause personal injury. Therefore, do notallow flames, sparks or lightedsubstances to come near the battery.When working near the battery, alwaysshield your face and protect your eyes.Always provide correct ventilation.
WARNING: When lifting aplastic-cased battery, excessive pressureon the end walls could cause acid to flowthrough the vent caps, resulting inpersonal injury and damage to thevehicle or battery. Lift the battery with abattery carrier or with your hands onopposite corners.
WARNING: Keep batteries out ofreach of children. Batteries containsulfuric acid. Avoid contact with skin,eyes or clothing. Shield your eyes whenworking near the battery to protectagainst possible splashing of acidsolution. In case of acid contact with skinor eyes, flush immediately with water fora minimum of 15 minutes and get promptmedical attention. If acid is swallowed,call a physician immediately.
WARNING: Battery posts,terminals and related accessoriescontain lead and lead compounds,chemicals known to the State ofCalifornia to cause cancer andreproductive harm.Wash your handsafter handling.
WARNING: This vehicle may havemore than one battery. Removing thebattery cables from only one batterydoes not disconnect your vehicleelectrical system. Make sure youdisconnect the battery cables from allbatteries when disconnecting power.Failure to do so may cause seriouspersonal injury or property damage.
WARNING: For vehicles withAuto-Start-Stop the battery requirementis different. You must replace the batterywith one of exactly the samespecification.
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If you disconnect or replace the batteryand your vehicle has an automatictransmission, it must relearn its adaptivestrategy. Because of this, the transmissionmay shift firmly when first driven. This isnormal operation while the transmissionfully updates its operation to optimumshift feel.
Removing the Battery
1.Apply the parking brake and switch theignition off.
2.Switch all electrical equipment off, forexample lights and radio.
3.Wait a minimum of two minutes beforedisconnecting the battery.
Note:The engine management system hasa power hold function and remains poweredfor a period of time after you switch theignition off. This is to allow diagnostic andadaptive tables to be stored. Disconnectingthe battery without waiting can causedamage not covered by the vehicleWarranty.
4.Disconnect and isolate the negativebattery cable terminal.
5.Disconnect and isolate the positivebattery cable terminal.
6.Remove the battery securing clamp.
7.Remove the battery.
If you disconnect or replace the vehiclebattery, you must reset the followingfeatures:
•Window bounce-back. See WindowBounce-Back (page 129).
•Clock Settings.
•Pre-set radio stations.
Replacing the Battery
Note:Before reconnecting the battery,make sure the ignition remains switched off.
You must replace the battery with one ofexactly the same specification.
To install, reverse the removal procedure.
Note:Make sure that you correctly installthe battery terminal covers, battery coverand battery cable terminals.
RESETTING THE BATTERYSENSOR
When you install a new battery, reset thebattery sensor by doing the following:
1.Switch the ignition on, and leave theengine off.
Note:Complete Steps 2 and 3 within 10seconds.
2.Flash the high beam headlamps fivetimes, ending with the high beams off.
3.Press and release the brake pedal threetimes.
The battery warning lamp flashes threetimes to confirm that the reset issuccessful.
RECYCLING AND DISPOSING OFTHE 12V BATTERY
Make sure that you dispose ofold batteries in anenvironmentally friendly way.Seek advice from your local authorityabout recycling old batteries.
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ADJUSTING THE HEADLAMPS
Vertical Aim Adjustment
The headlamps on your vehicle areproperly aimed at the assembly plant. Ifyour vehicle has been in an accident, haveyour vehicle checked as soon as possible.
Headlamp Aiming Target
8 ft (2.4 m).A
Center height of lamp to ground.B
25 ft (7.6 m).C
Horizontal reference line.D
1.Park your vehicle directly in front of awall or screen on a level surface,approximately 25 ft (7.6 m) away.
2.Measure the height from the center ofyour headlamp, indicated by a 3millimeter circle on the lens, to theground and mark an 8 ft (2.4 m)horizontal reference line on the verticalwall or screen at this height, a piece ofmasking tape works well.
3.Switch on the low beam headlamps toilluminate the wall or screen and openthe hood. Cover one of the headlampsso no light hits the wall.
4.On the wall or screen, observe a lightpattern with a distinct horizontal edgetoward the right. If this edge is not atthe horizontal reference line, adjust thebeam so the edge is at the same heightas the horizontal reference line.
5.Locate the vertical adjuster on eachheadlamp. Using a Phillips #2screwdriver, turn the adjuster eitherclockwise or counterclockwise toadjust the vertical aim of theheadlamp.
Note:Low/Mid series lamps: Use a Phillips#2 screwdriver to adjust.
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