FORD SUPER DUTY 2023 Owners Manual

WARNING: Tampering with ordisabling the selective catalyticreduction system results in severevehicle performance limitation includingeventual speed limiting to 5 mph(8 km/h).
Note: Do not put diesel exhaust fluid in thefuel tank. Do not start the engine if anyamount of diesel exhaust fluid was addedto the diesel fuel tank as it will likely lead tofailure of the fuel pump and injectors andmay result in severe engine damage whichyour vehicle Warranty may not cover. Thediesel fuel tank must be completely drainedand cleaned prior to being refilled with cleandiesel fuel and starting the engine.
Selective catalytic reduction systems aresensitive to contamination of the dieselexhaust fluid. Maintaining the purity of thefluid is important to avoid systemmalfunctions. If you remove or drain thediesel exhaust fluid tank, do not use thesame fluid to refill the tank. The systemhas a sensor to monitor fluid quality.
Driving without refilling, replacingcontaminated diesel exhaust fluid, orhaving the selective catalytic reductionsystem repaired results in the followingactions as required by the California AirResources Board (CARB) and the U.S.Environmental Protection Agency (EPA):
•Within a preset distance to empty,speed is limited upon vehicle restart.Prior to this occurring a messageappears in the information display.
•Further vehicle operation withoutrefilling or replacing contaminateddiesel exhaust fluid causes the engineto enter an idle-only condition. Thisonly occurs upon vehicle refueling,vehicle idling in park for 1 hour, orengine shutdown for 10 minutes ormore and is indicated by a message inthe information display indicatingrequired actions to resume normaloperation. It is required to add aminimum of 1.0 gal (3.8 L) of dieselexhaust fluid to the tank to exit theidle-only condition, but your vehicle isstill in the speed-limiting mode untilyou refill the tank completely.
Note:For vehicle speed limiting or idle-onlycondition, normal vehicle operation resumeswhen you refill the diesel exhaust fluid tankor repair the contaminated system. If thesystem is contaminated or inoperative, haveyour vehicle checked as soon as possible.
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SELECTIVE CATALYTIC
REDUCTION SYSTEM
REQUIREMENTS
Only use diesel exhaust fluid that iscertified by the American PetroleumInstitute (API).
You can purchase diesel exhaust fluid atan authorized dealer, or contact roadsideassistance for help in finding a retailer thatsells diesel exhaust fluid.
Note:Non-certified diesel exhaust fluid usecan cause damage that your Warranty maynot cover
SELECTIVE CATALYTIC
REDUCTION SYSTEM
GUIDELINES
•Diesel exhaust fluid is non-flammable,non-toxic, colorless and water-solubleliquid.
•In order for the system to operatecorrectly you must maintain the dieselexhaust fluid level.
•Do not overfill the diesel exhaust fluidtank.
•Diesel exhaust fluid is corrosive.
•Avoid spilling diesel exhaust fluid onpainted surfaces, carpeting or plasticcomponents. Immediately wipe awayany diesel exhaust fluid that has spilledwith a damp cloth and water. If it hasalready crystallized, use warm waterand a sponge.
•Do not store the diesel exhaust fluidbottle in your vehicle. If it leaks it couldcause damage to interior componentsor release an ammonia odor inside yourvehicle.
•Do not re-use the diesel exhaust fluidcontainer once it is emptied.
•Store diesel exhaust fluid out of directsunlight and in temperatures between23–68°F (-5–20°C).
•The system has a diesel exhaust fluidquality sensor. Dilution of dieselexhaust fluid or use of any other liquidin the selective catalytic reductionsystem leads to a diesel exhaust fluidsystem fault, eventually leading to thevehicle only operating in idle-onlymode.
•Do not dilute diesel exhaust fluid withwater or any other liquid.
FILLING THE SELECTIVE
CATALYTIC REDUCTION
SYSTEM TANK
FILLING THE SELECTIVECATALYTIC REDUCTION SYSTEMTANK IN COLD WEATHER
Diesel exhaust fluid may freeze if theambient temperature is below 12°F (-11°C).Your vehicle has a preheating systemwhich allows diesel exhaust fluid tooperate below 12°F (-11°C). If you do notuse your vehicle for an extended periodwhen the ambient temperature is below12°F (-11°C), the fluid in the tank mayfreeze.
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If the DEF tank is frozen, it may notrecognize when the tank is refilled. The DEFlevel will update once the tank thaws out.It is best to fill the DEF tank prior to, or aftera drive cycle greater than 20 minutes toallow the remaining frozen DEF in the tankto liquefy. If the tank is overfilled and thefluid freezes it may cause damage thatyour Warranty will not cover.
FILLING THE SELECTIVECATALYTIC REDUCTION SYSTEMTANK USING A FUEL STATIONPUMP
Filling the diesel exhaust fluid tank usinga fuel station pump is similar to refuelingyour vehicle.
1.Fully open the fuel filler door.
2.Remove the diesel exhaust fluid tankfiller cap.
Note:The diesel exhaust fluid tank has ablue filler cap.
3.Fully insert the diesel exhaust fluidpump nozzle.
4.Operate the diesel exhaust fluid pumpnozzle within the area shown.
Note:The pump nozzle shuts off when thetank is full.
5.Slightly raise the diesel exhaust fluidpump nozzle and then slowly removeit.
6.Replace the diesel exhaust fluid tankfiller cap. Turn it clockwise until youfeel a strong resistance and it clicks.
FILLING THE SELECTIVECATALYTIC REDUCTION SYSTEMTANK USING A PORTABLECONTAINER
The following procedure applies toMotorcraft diesel exhaust fluid or similarfluid containers. Follow themanufacturer's instructions.
1.Fully open the fuel filler door.
2.Remove the diesel exhaust fluidcontainer cap.
3.Place the spout on to the container andtighten it until you feel a strongresistance.
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4.Remove the diesel exhaust fluid tankfiller cap.
Note:The diesel exhaust fluid tank has ablue filler cap.
5.Insert the spout into the filler neck untilthe seal on the spout fully seats.
6.Pour the fluid into the tank.
Note:The fluid stops flowing when the tankis full.
7.Return the container to the verticalposition slightly below the dieselexhaust fluid filler neck.
8.Allow any fluid remaining in the spoutto drain back into the container.
9.Remove the spout from the dieselexhaust fluid filler neck.
10.Replace the diesel exhaust fluid tankcap. Turn it clockwise until you feela strong resistance and it clicks.
11.Remove the spout from the dieselexhaust fluid container and replacethe cap.
Note:If there is diesel exhaust fluid left inthe container retain it for later use. Thespout is reusable. Wash the spout withclean water prior to storage. Do not use thediesel exhaust fluid spout with any otherfluid.
CHECKING THE SELECTIVE
CATALYTIC REDUCTION
SYSTEM STATUS
The information display shows a series ofmessages about the amount of dieselexhaust fluid available. A systems checkdisplays messages indicating the amountof diesel exhaust fluid available or displaysa warning message indicating theapproximate distance remaining as thefluid in the diesel exhaust fluid tank nearsempty. See Selective CatalyticReduction System – InformationMessages (page 231).
DIESEL EXHAUST FLUID
CAPACITY AND
SPECIFICATION
For filling information please refer to theCapacities and Specifications section ofthe owner's manual. See Diesel ExhaustFluid Capacity and Specification (page230).
SELECTIVE CATALYTIC
REDUCTION SYSTEM –
TROUBLESHOOTING
SELECTIVE CATALYTICREDUCTION SYSTEM – WARNINGLAMPS
As the diesel exhaust fluid levelnears empty, the warningsymbol displays and a series oftones and messages starting at 500 mi(800 km) remaining before diesel exhaustfluid is depleted. The warning symbol andmessages continue until you refill thediesel exhaust fluid tank.
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The warning lamp illuminates and amessage appears in the informationdisplay if the system becomescontaminated or inoperative.
SELECTIVE CATALYTIC REDUCTION SYSTEM – INFORMATIONMESSAGES
ActionMessage
The distance you can travel before depleting the remainingdiesel exhaust fluid. Refill as soon as possible.DEF Level Range: XX mi/km Refill Now
Your diesel exhaust fluid is nearing empty. Your vehicle’s topspeed will become limited in the displayed distance. You mustreplenish the diesel exhaust fluid to resume normal operationof your vehicle. See Diesel Exhaust Fluid Capacity andSpecification (page 230).
DEF Level Empty SpeedLimited to XX MPH / km/h in XX mi/km
Your remaining diesel exhaust fluid has depleted. Your speedwill be limited upon restart. You must replenish the dieselexhaust fluid to resume normal operation of your vehicle. SeeDiesel Exhaust Fluid Capacity and Specification (page230).
DEF Level Empty SpeedLimited to XX MPH/km/h Upon Restart
The diesel exhaust fluid is empty. You must replenish thediesel exhaust fluid to resume normal operation of yourvehicle. See Diesel Exhaust Fluid Capacity and Specific-ation (page 230).
DEF Level Low SpeedLimited to XX MPH/km/h
The selective catalytic reduction system detects low exhaustfluid. The engine will eventually enter into an idle only mode.You must replenish the diesel exhaust fluid to resume normaloperation of your vehicle. See Diesel Exhaust Fluid Capa-city and Specification (page 230).
DEF Level Empty EngineIdled Soon
The vehicle will enter into an idle only mode. You mustreplenish the diesel exhaust fluid to resume normal operationof your vehicle. See Diesel Exhaust Fluid Capacity andSpecification (page 230).
DEF Level Empty EngineIdled See Manual
The selective catalytic reduction system detects a fault. Thevehicle’s top speed will become limited in the displayeddistance and count down from this point. Have your vehiclechecked as soon as possible.
DEF Fault Speed Limitedto XX MPH/km/h in XXmi/km
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ActionMessage
The selective catalytic reduction system detects a fault. Thevehicle’s top speed will become limited upon restarting. Haveyour vehicle checked as soon as possible.
DEF Fault Speed Limitedto XX MPH/km/h UponRestart
The selective catalytic reduction system detects a fault. Thevehicle’s top speed is limited. Have your vehicle checked assoon as possible.
DEF Fault Speed Limitedto XX MPH/km/h
The selective catalytic reduction system detects a fault. Theengine will eventually enter into an idle only mode. Have yourvehicle checked as soon as possible.
DEF Fault Engine IdledSoon
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WHAT IS THE CATALYTIC
CONVERTER
The catalytic converter is part of yourvehicle's emissions system and filtersharmful pollutants from the exhaust gas.
CATALYTIC CONVERTER
PRECAUTIONS
WARNING: Do not park, idle ordrive your vehicle on dry grass or otherdry ground cover. The emission systemheats up the engine compartment andexhaust system, creating the risk of fire.
WARNING: The normal operatingtemperature of the exhaust system isvery high. Never work around or attemptto repair any part of the exhaust systemuntil it has cooled. Use special care whenworking around the catalytic converter.The catalytic converter heats up to a veryhigh temperature after only a shortperiod of engine operation and stays hotafter the engine is switched off.
WARNING: Exhaust leaks mayresult in entry of harmful and potentiallylethal fumes into the passengercompartment. If you smell exhaustfumes inside your vehicle, have yourvehicle inspected immediately. Do notdrive if you smell exhaust fumes.
To avoid damaging the catalytic converter:
•Do not crank the engine for more than10 seconds at a time.
•Do not run the engine with a spark pluglead disconnected.
•Do not push-start or tow-start yourvehicle. Use booster cables. See JumpStarting the Vehicle (page 422).
•Use the correct fuel. See Fuel andRefueling (page 214).
•Do not switch the ignition off when yourvehicle is moving.
•Avoid running out of fuel.
•Have the items listed in scheduledmaintenance information performedaccording to the specified schedule.
Note:Do not make any unauthorizedchanges to your vehicle or engine. By law,vehicle owners and anyone whomanufactures, repairs, or services a fleet ofvehicles are not permitted to intentionallyremove an emission control device orprevent it from working.
CATALYTIC CONVERTER –
TROUBLESHOOTING
CATALYTIC CONVERTER –WARNING LAMPS
Your vehicle has an on-board diagnosticssystem that monitors the emission controlsystem. If any of the following warninglamps illuminate, this may indicate thatthe on-board diagnostics system hasdetected an emission control systemmalfunction.
Continuing to drive your vehicle may causereduced power or the engine to stop.Failure to respond to a warning lamp maycause damage that your vehicle Warrantymay not cover. Have your vehicle checkedas soon as possible.
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AUTOMATIC TRANSMISSION
PRECAUTIONS
WARNING: Apply the parkingbrake, shift into park (P), switch theignition off and remove the key beforeyou leave your vehicle. Failure to followthis instruction could result in personalinjury or death.
WARNING: When your vehicle isstationary, keep the brake pedal fullypressed when shifting gears. Failure tofollow this instruction could result inpersonal injury, death or propertydamage.
WARNING: Do not apply the brakepedal and accelerator pedalsimultaneously. Applying both pedalssimultaneously for more than a fewseconds will limit engine performance,which may result in difficulty maintainingspeed in traffic and could lead to seriousinjury.
AUTOMATIC TRANSMISSION
POSITIONS
PARK (P)
WARNING: Shift into park (P) onlywhen your vehicle is stationary.
In park (P) power is not transmitted to thedriven wheels.
Note:A tone sounds if you attempt to exityour vehicle without the vehicle in park (P).
Note:Your vehicle may not shift out of park(P) if the 12 V battery has run out of charge.
Note:Your vehicle may not shift out of park(P) if a fuse is blown.
Note:Your vehicle may not shift out of park(P) unless the key or remote control is insideyour vehicle.
Note:The electronic parking brake couldapply when you power your vehicle on withthe selector in park (P).
Note:The electronic parking brake couldapply if you shift to park (P) without fullypressing the brake pedal.
Note:The electronic parking brake couldapply if you shift to park (P) on a slope.
Note:Do not manually release the parkingbrake when the selector is in park (P). SeeAutomatically Releasing the ElectricParking Brake (page 254).
REVERSE (R)
WARNING: Shift into reverse (R)only when your vehicle is stationary.
In reverse (R) power is transmitted to thedriven wheels.
NEUTRAL (N)
WARNING: In neutral (N) yourvehicle is free to roll.
In neutral (N) power is not transmitted tothe driven wheels.
DRIVE (D)
In drive (D) power is transmitted to thedriven wheels.
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MANUAL (M)
In manual (M) you can select a specificgear. See Manually Shifting Gears (page235).
Note:We recommend using this mode fordriving on hilly or mountainous roads orwhen towing a trailer. See Towing a Trailer(page 365).
SHIFTING YOUR VEHICLE INTO
GEAR
The transmission selector is on the steeringcolumn.
1.Press and hold the brake pedal.
2.Move the lever to select a position.
3.Press the manual (M) button whenyour vehicle is in drive (D) to enter orexit mode.
AUTOMATIC TRANSMISSION
POSITION INDICATORS
The instrument cluster displays the currentposition.
Note:The position could illuminate on thetransmission selector.
MANUALLY SHIFTING GEARS
SHIFTING USING THE BUTTONSON THE COLUMN SHIFTER
The instrument cluster displays the currentgear. The current gear flashes when yourvehicle cannot shift into the requestedgear. Your vehicle will not shift if therequested gear raises or lowers the enginespeed beyond the limit.
Your vehicle could shift when you fullypress the accelerator or brake pedal.
Note:Prolonged driving with high enginespeed could cause vehicle damage notcovered by vehicle warranty.
Note:Drive modes could affect when thevehicle shifts into the requested gear.
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Manually Shifting Gears in Manual(M)
Use this feature to select a specific gear.
Note:We recommend using this feature forengine braking, driving on hilly ormountainous roads, or when towing a trailer.See Towing a Trailer (page 365).
•Shift to manual (M) to switch thefeature on.
•Press the upper (+) button to upshift.
•Press the lower (-) button todownshift.
•Shift to drive (D) to switch the featureoff.
USING PROGRESSIVE RANGE
SELECTION
Progressive range selection gives you theability to lock out gears from the automaticshifting range. This could provide you withan improved driving experience by reducingtransmission shifts, for example, in slipperyconditions or steep slopes.
With the transmission in drive (D), pressthe - button to begin to switch the featureon.
Press the - button again to continue lockingout higher gears. Beginning with the highestgear, the instrument cluster will indicatethe current gear and highest gear available.For example, press the - button twice tolock out 10th and 9th gears.
Note:The instrument cluster will indicatethe current gear and highest gear available.
Press the + button to unlock gears to allowthe transmission to shift to higher gears.
Note: The transmission automaticallyshifts within the gear range you select.
AUTOMATIC TRANSMISSION
AUDIBLE WARNINGS
Sounds if any of the following occur:
•You switch your vehicle off beforeshifting into park (P).
•You open the driver door before shiftinginto park (P).
POWER TAKE-OFF (IF EQUIPPED)
HOW DOES THE POWER TAKE-OFF WORK
Auxiliary equipment called power take-off,or PTO, is often added to the engine ortransmission to operate utility equipment.Examples include a wheel-lift for towtrucks, cranes, tools for construction or tireservice, and pumping fluids. PTOapplications draw auxiliary horsepowerfrom the powertrain, often while thevehicle is stationary. In this condition, thereis limited cooling air flow through theradiator and around the vehicle thatnormally occurs when a vehicle is moving.The aftermarket PTO system installer,having the most knowledge of the finalapplication, is responsible for determiningwhether additional chassis heat protectionor powertrain cooling is required, andalerting the user to the safe and properoperation.
Note:Use of auxiliary equipment thatexceeds the maximum Power Take-Off(PTO) load specified in our Truck BodyBuilders Layout Book can adversely affectthe performance of the powertrain system.Refer to the Body Builders Layout Book forinstructions about the appropriateinstallation of additional equipment.
For additional information, visitwww.fordbbas.com/home.
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