belt FORD SUPER DUTY 2023 Workshop Manual

DRIVE BELT ROUTING
OVERVIEW - 6.7L DIESEL,
VEHICLES WITH: DUAL
GENERATORS
DRIVE BELT ROUTING
OVERVIEW - 6.7L DIESEL,
VEHICLES WITH: SINGLE
GENERATOR
DRIVE BELT ROUTING
OVERVIEW - 6.8L, GASOLINE,
VEHICLES WITH: DUAL
GENERATORS
Drivebelt furthest from theengine.A.
Drivebelt closest to the engine.B.
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DRIVE BELT ROUTING
OVERVIEW - 6.8L, GASOLINE,
VEHICLES WITH: SINGLE
GENERATOR
Drivebelt furthest from theengine.A.
Drivebelt closest to the engine.B.
DRIVE BELT ROUTING
OVERVIEW - 7.3L, GASOLINE,
VEHICLES WITH: DUAL
GENERATORS
Drivebelt furthest from theengine.A.
Drivebelt closest to the engine.B.
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DRIVE BELT ROUTING
OVERVIEW - 7.3L, GASOLINE,
VEHICLES WITH: SINGLE
GENERATOR
Drivebelt furthest from theengine.A.
Drivebelt closest to the engine.B.
12V BATTERY
12V BATTERY PRECAUTIONS
WARNING: Batteries normallyproduce explosive gases which cancause personal injury. Therefore, do notallow flames, sparks or lightedsubstances to come near the battery.When working near the battery, alwaysshield your face and protect your eyes.Always provide correct ventilation.
WARNING: When lifting aplastic-cased battery, excessive pressureon the end walls could cause acid to flowthrough the vent caps, resulting inpersonal injury and damage to thevehicle or battery. Lift the battery with abattery carrier or with your hands onopposite corners.
WARNING: Keep batteries out ofreach of children. Batteries containsulfuric acid. Avoid contact with skin,eyes or clothing. Shield your eyes whenworking near the battery to protectagainst possible splashing of acidsolution. In case of acid contact with skinor eyes, flush immediately with water fora minimum of 15 minutes and get promptmedical attention. If acid is swallowed,call a physician immediately.
WARNING: Battery posts,terminals and related accessoriescontain lead and lead compounds,chemicals known to the State ofCalifornia to cause cancer andreproductive harm.Wash your handsafter handling.
WARNING: This vehicle may havemore than one battery. Removing thebattery cables from only one batterydoes not disconnect your vehicleelectrical system. Make sure youdisconnect the battery cables from allbatteries when disconnecting power.Failure to do so may cause seriouspersonal injury or property damage.
WARNING: For vehicles withAuto-Start-Stop the battery requirementis different. You must replace the batterywith one of exactly the samespecification.
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CLEANING VINYL
WARNING: On vehicles equippedwith seat-mounted airbags, do not usechemical solvents or strong detergents.Such products could contaminate theside airbag system and affectperformance of the side airbag in a crash.
We recommend that you only clean vinylsurfaces in the following way:
1.Remove dust and loose dirt with avacuum cleaner.
2.Wipe the surface with a soft, dampcloth and a mild soap and watersolution. Dry the area with a clean, softcloth.
3.For additional information andassistance, we recommend that youcontact an authorized dealer.
CLEANING CARPETS AND FLOORMATS
We recommend that you only clean yourcarpets in the following way:
1.Remove dust and loose dirt with avacuum cleaner.
2.Wipe the surface with a soft, dampcloth and a mild soap and watersolution. Dry the area with a clean, softcloth.
3.For additional information andassistance, we recommend that youcontact an authorized dealer.
For heavy stains, spot clean the area. If aring forms on the fabric, clean the entirearea immediately, but do not oversaturateor the ring could set.
We recommend that you only clean yourfloor mats in the following way:
1.Remove dust and loose dirt with avacuum cleaner.
2.Wash rubber floor mats using mildsoap and lukewarm or cold water.
3.Completely dry the floor mat beforeplacing them back in your vehicle.
CLEANING SEATBELTS
WARNING: Do not use cleaningsolvents, bleach or dye on the vehicle'sseatbelts, as these actions may weakenthe belt webbing.
1.Wipe the surface with a soft, dampcloth and a mild soap and watersolution. Dry the area with a clean, softcloth.
CLEANING MOONROOF TRACKS
1.Remove debris from the tracks with avacuum cleaner.
2.Wipe the bulb seal and mating paintedroof metal surface with a soft, dampcloth and a mild soap and watersolution.
Note:The moonroof rail tracks are greasedto maintain proper functionality. Do notwipe off the grease.
REPAIRING MINOR PAINT
DAMAGE
We recommend that you contact anauthorized dealer to identify your vehiclecolor code. Authorized dealers havetouch-up paint to match your vehicle'scolor.
Before repairing minor paint damage, usea cleaner to remove particles such as birddroppings, tree sap, insect deposits, tarspots, road salt and industrial fallout.
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Less Cost to Properly Maintain YourVehicle
The Ford Protect extended service planalso offers a Premium Maintenance Planthat covers all scheduled maintenance,and selected wear items. The coverage isprepaid, so you never have to worry aboutthe cost of your vehicle’s maintenance.
Covered maintenance includes:
•Windshield wiper blades.
•Spark plugs.
•The clutch disc (if equipped).
•Brake pads and linings.
•Shock absorbers.
•Struts.
•Engine belts.
•Engine coolant hoses, clamps ando-rings.
•Diesel exhaust fluid replenishment (ifequipped).
•Cabin air filter replacement every20,000 mi (32,000 km) for electricvehicles only.
Interest Free Finance Options
Just a 5% down payment provides youwith an affordable, no interest, no feepayment program allowing you all thesecurity and benefits Ford Protectextended service plan has to offer whilepaying over time. You are pre-approvedwith no credit check or hassles. To learnmore, call our Ford Protect extendedservice plan specialists at 800-367-3377.
Ford Protect Extended Service PlanP.O. Box 321067Detroit, MI 48232
Ford Protect Extended ServicePlan (Canada Only)
You can get more protection for yourvehicle by purchasing a Ford Protectextended service plan. Ford Protectextended service plan is the only servicecontract backed by Ford Motor Companyof Canada, Limited. Depending on the planyou purchase, Ford Protect extendedservice plan provides benefits such as:
•Rental reimbursement.
•Coverage for certain maintenance andwear items.
•Protection against repair costs afteryour New Vehicle Limited WarrantyCoverage expires.
•Roadside Assistance benefits.
There are several Ford Protect extendedservice plans available in various time,distance and deductible combinations.Each plan is tailored to fit your own drivingneeds, including reimbursement for towingand rental. When you purchase FordProtect extended service plan, you receiveadded peace-of-mind protectionthroughout Canada, the United States andMexico, provided by a network ofparticipating authorized Ford MotorCompany dealers.
Note:Repairs performed outside of Canadaand the United States are not eligible forFord Protect extended service plancoverage.
This information is subject to change. Visityour local Ford of Canada dealer orwww.ford.ca to find the Ford Protectextended service plan that is right for you.
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Check Every Six Months
The door weatherstrips for wear. Lubricate if necessary.
The hinges, latches and outside locks for proper operation. Lubricate if necessary.
The parking brake for proper operation.
The seatbelts and seat latches for wear and function.
Safety warning lamps, brake, ABS, airbag and seatbelt for operation.
The washer spray and wiper operation. Clean or replace blades as necessary.
Multi-Point Inspection
It is important to have the systems on yourvehicle regularly checked. This can helpidentify potential issues and prevent majorproblems. We recommend having thefollowing multi-point inspection performedat every scheduled maintenance intervalto help make sure your vehicle keepsrunning great.
Multi-Point Inspection
Hazard warning system operationAccessory drive belt or belts
Horn operationBattery performance
Radiator, cooler, heater and air conditioninghosesEngine air filter
Suspension components for leaks ordamageExhaust system
Steering and linkageExterior lamps operation
Tires including the spare for wear and
proper pressure2Fluid levels1; fill if necessary
Windshield for cracks, chips or pitsFor oil and fluid leaks
Washer spray and wiper operationHalfshaft dust boots
1 Brake, coolant recovery reservoir, automatic transmission and window washer.2If your vehicle has a temporary mobility kit, check the tire sealant expiration Use By dateon the canister. Replace as needed.
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Check Every Month
The fuel and water separator. Drain if necessary or if indicated by the instrument cluster
display.1
The holes and slots in the tail pipe to make sure they are functional and clear of debris.1
1 Diesel vehicles only.
Check Every Six Months
The battery connections. Clean if necessary.
The body and door drain holes for obstructions. Clean if necessary.
The cooling system fluid level and the coolant system strength.
The door weatherstrips for wear. Lubricate if necessary.
The hinges, latches and outside locks for proper operation. Lubricate if necessary.
The parking brake for proper operation.
The seatbelts and seat latches for wear and function.
Safety warning lamps, brake, ABS, airbag and seatbelt for operation.
The washer spray and wiper operation. Clean or replace blades as necessary.
Multi-Point Inspection
It is important to have the systems on yourvehicle regularly checked. This can helpidentify potential issues and prevent majorproblems. We recommend having thefollowing multi-point inspection performedat every scheduled maintenance intervalto help make sure your vehicle keepsrunning great.
Multi-Point Inspection
Hazard warning system operationAccessory drive belt or belts
Horn operationBattery performance
Radiator, cooler, heater and air conditioninghosesEngine air filter
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Other Maintenance items1
Inspect the accessory drive belt or belts.3
Inspect the accessory drive belt or belts.4At 90,000 mi(144,000 km)
Replace the accessory drive belt(s).3Every 100,000 mi(160,000 km)
Change the automatic transmission fluid and filter. Consultdealer for requirements.
Every 150,000 mi(240,000 km)
Replace the accessory drive belt or belts if not replacedwithin the last 100,000 mi (160,000 km)
Replace the front wheel bearings and seals if using non-sealed bearings. Two-wheel drive vehicles.
Change the axle(s) fluid. See exceptions.
Change the transfer case fluid, if equipped.
Change the engine and secondary cooling system coolant.5At 200,000 mi(320,000 km)
1 You can perform these maintenance items within 3,000 mi (4,800 km) of the last oilchange. Do not exceed the designated distance for the interval.2 Reset the engine air filter information monitor after you replace the air filter.3 Only for vehicles with pickup bed power outlet.4 Perform follow-up inspections every 15,000 mi (24,000 km) after the initial inspection.Replace the belt or belts at 150,000 mi (240,000 km).5 Initial replacement at 10 years or 200,000 mi (320,000 km), then every 5 years or100,000 mi (160,000 km).
NORMAL SCHEDULED
MAINTENANCE - GASOLINE
Intelligent Oil-Life Monitor
Your vehicle comes with an IntelligentOil-Life Monitor that determines when youshould change the engine oil based on howyou use your vehicle.
Your vehicle lets you know when an oilchange is due by displaying a message inthe instrument cluster display.
The following table provides examples ofvehicle use and its impact on oil changeintervals. It is a guideline only. Actual oilchange intervals depend on several factorsand generally decrease with severity ofuse.
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At Every Oil Change Interval as Indicated by the Instrument Cluster Display
Inspect the front axle and U-joints. If applicable, lubricate the grease fittings. Four-wheeldrive vehicles.
Inspect the steering linkage, ball joints, suspension, tie-rod ends, driveshaft and the U-joints. If applicable, lubricate the grease fittings.
1 Reset the Intelligent Oil-Life Monitor after engine oil and filter changes.2 Rotate the front wheels on vehicles with dual rear wheels when specified. Only rotatethe rear wheels if you notice unusual wear.
Brake Fluid Maintenance1
Change the brake fluid.2Every three years
1 Perform this maintenance item every three years. Do not exceed the designated timefor the interval.2 Brake fluid servicing requires special equipment available at your authorized dealer.
Other Maintenance Items
Replace the cabin air filter.Every 20,000 mi(32,180 km)
Replace the engine air filter.Every 30,000 mi(48,000 km)
Replace the front wheel bearing grease and grease seal, ifyou use non-sealed bearings.Every 60,000 mi(96,000 km)
Replace the spark plugs.Every 100,000 mi(160,934 km)
Inspect the accessory drive belt or belts.1Every 100,000 mi(160,934 km)
Change the automatic transmission fluid and filter on 6-speedtransmission. Consult dealer for requirements.
Every 150,000 mi(240,000 km)
Replace the accessory drive belt or belts if not replaced withinthe last 100,000 mi (160,000 km).
Replace the front wheel bearings and seals if you use non-sealed bearings.
Change the axle(s) fluid. See exceptions.
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Other Maintenance Items
Change the transfer case fluid, if applicable.
Change the engine coolant.2At 200,000 mi(320,000 km)
1 If not replaced, inspect the belt or belts every 15,000 mi (24,000 km).2 Initial replacement at 10 years or 200,000 mi (320,000 km), then every 5 years or100,000 mi (160,000 km).
SPECIAL OPERATING
CONDITIONS SCHEDULED
MAINTENANCE - DIESEL
If you operate your vehicle primarily in anyof the following conditions, you need toperform extra maintenance as indicated.If you operate your vehicle occasionallyunder any of these conditions, it is notnecessary to perform the extramaintenance. For specificrecommendations, see your dealershipservice advisor or technician.
Towing a Trailer or Using a Car-top Carrier
Change the engine oil and filter as indicated by the instru-ment cluster display, and perform the services listed in thescheduled maintenance chart.
As required
See the axle maintenance items under Exceptions.
Replace the engine-mounted and frame-mounted fuelfilters.Every 15,000 mi(24,000 km) or six months,600 engine hours
Replace the wheel bearing grease and grease seals if usingnon-sealed bearings. (Two-wheel drive vehicles)Every 30,000 mi(48,000 km)
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