warning light FORD SUPER DUTY 2023 Workshop Manual
[x] Cancel search | Manufacturer: FORD, Model Year: 2023, Model line: SUPER DUTY, Model: FORD SUPER DUTY 2023Pages: 738, PDF Size: 18.49 MB
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COOLANT
CHECKING THE COOLANT LEVEL
WARNING: Do not remove thecoolant reservoir cap when the engine ison or the cooling system is hot. Wait 10minutes for the cooling system to cooldown. Cover the coolant reservoir capwith a thick cloth to prevent thepossibility of scalding and slowly removethe cap. Failure to follow this instructioncould result in personal injury.
WARNING: To reduce the risk ofpersonal injury, make sure the engine iscool before unscrewing the coolantpressure relief cap. The cooling systemis under pressure. Steam and hot liquidcan come out forcefully when you loosenthe cap slightly.
When the engine is cold, check theconcentration and level of the coolant atthe intervals listed in the scheduledmaintenance information. See ScheduledMaintenance (page 591).
Note:Make sure that the coolant level isbetween the MIN and the MAX marks onthe coolant reservoir.
Note: Coolant expands when it is hot. Thelevel may extend beyond the MAX mark.This is normal.
Maintain coolant concentration within48% to 50%, which equates to a freezepoint between -29°F (-34°C) and -35°F(-37°C). Coolant concentration should bechecked using a refractometer. We do notrecommend the use of hydrometers orcoolant test strips for measuring coolantconcentration.
ADDING COOLANT
WARNING: Do not add coolantwhen the vehicle is on or the coolingsystem is hot. Failure to follow thisinstruction could result in personal injury.
WARNING: Do not remove thecoolant reservoir cap when the engine ison or the cooling system is hot. Wait 10minutes for the cooling system to cooldown. Cover the coolant reservoir capwith a thick cloth to prevent thepossibility of scalding and slowly removethe cap. Failure to follow this instructioncould result in personal injury.
WARNING: Do not allow the fluidto touch your skin or eyes. If thishappens, rinse the affected areasimmediately with plenty of water andcontact your physician.
WARNING: Do not put coolant inthe windshield washer reservoir. Ifsprayed on the windshield, coolant couldmake it difficult to see through thewindshield.
WARNING: Do not add coolantfurther than the MAX mark.
Note: Do not use stop leak pellets, coolingsystem sealants, or non-specified additivesas they can cause damage to the enginecooling or heating systems. Resultingcomponent damage may not be covered bythe vehicle Warranty.
Note:Automotive fluids are notinterchangeable.
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DRIVE BELT ROUTING
OVERVIEW - 7.3L, GASOLINE,
VEHICLES WITH: SINGLE
GENERATOR
Drivebelt furthest from theengine.A.
Drivebelt closest to the engine.B.
12V BATTERY
12V BATTERY PRECAUTIONS
WARNING: Batteries normallyproduce explosive gases which cancause personal injury. Therefore, do notallow flames, sparks or lightedsubstances to come near the battery.When working near the battery, alwaysshield your face and protect your eyes.Always provide correct ventilation.
WARNING: When lifting aplastic-cased battery, excessive pressureon the end walls could cause acid to flowthrough the vent caps, resulting inpersonal injury and damage to thevehicle or battery. Lift the battery with abattery carrier or with your hands onopposite corners.
WARNING: Keep batteries out ofreach of children. Batteries containsulfuric acid. Avoid contact with skin,eyes or clothing. Shield your eyes whenworking near the battery to protectagainst possible splashing of acidsolution. In case of acid contact with skinor eyes, flush immediately with water fora minimum of 15 minutes and get promptmedical attention. If acid is swallowed,call a physician immediately.
WARNING: Battery posts,terminals and related accessoriescontain lead and lead compounds,chemicals known to the State ofCalifornia to cause cancer andreproductive harm.Wash your handsafter handling.
WARNING: This vehicle may havemore than one battery. Removing thebattery cables from only one batterydoes not disconnect your vehicleelectrical system. Make sure youdisconnect the battery cables from allbatteries when disconnecting power.Failure to do so may cause seriouspersonal injury or property damage.
WARNING: For vehicles withAuto-Start-Stop the battery requirementis different. You must replace the batterywith one of exactly the samespecification.
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If you disconnect or replace the batteryand your vehicle has an automatictransmission, it must relearn its adaptivestrategy. Because of this, the transmissionmay shift firmly when first driven. This isnormal operation while the transmissionfully updates its operation to optimumshift feel.
Removing the Battery
1.Apply the parking brake and switch theignition off.
2.Switch all electrical equipment off, forexample lights and radio.
3.Wait a minimum of two minutes beforedisconnecting the battery.
Note:The engine management system hasa power hold function and remains poweredfor a period of time after you switch theignition off. This is to allow diagnostic andadaptive tables to be stored. Disconnectingthe battery without waiting can causedamage not covered by the vehicleWarranty.
4.Disconnect and isolate the negativebattery cable terminal.
5.Disconnect and isolate the positivebattery cable terminal.
6.Remove the battery securing clamp.
7.Remove the battery.
If you disconnect or replace the vehiclebattery, you must reset the followingfeatures:
•Window bounce-back. See WindowBounce-Back (page 129).
•Clock Settings.
•Pre-set radio stations.
Replacing the Battery
Note:Before reconnecting the battery,make sure the ignition remains switched off.
You must replace the battery with one ofexactly the same specification.
To install, reverse the removal procedure.
Note:Make sure that you correctly installthe battery terminal covers, battery coverand battery cable terminals.
RESETTING THE BATTERYSENSOR
When you install a new battery, reset thebattery sensor by doing the following:
1.Switch the ignition on, and leave theengine off.
Note:Complete Steps 2 and 3 within 10seconds.
2.Flash the high beam headlamps fivetimes, ending with the high beams off.
3.Press and release the brake pedal threetimes.
The battery warning lamp flashes threetimes to confirm that the reset issuccessful.
RECYCLING AND DISPOSING OFTHE 12V BATTERY
Make sure that you dispose ofold batteries in anenvironmentally friendly way.Seek advice from your local authorityabout recycling old batteries.
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This type of tire utilizes steel cordsin the sidewalls. As such, theycannot be treated like normal lighttruck tires. Tire service, includingadjusting tire pressure, must beperformed by personnel trained,supervised and equippedaccording to Federal OccupationalSafety and Health Administrationregulations. For example, during
any procedure involving tireinflation, the technician orindividual must utilize a remoteinflation device, and ensure thatall persons are clear of thetrajectory area.
WARNING: Always inflatesteel carcass tires with a remoteair fill with the person inflatingstanding at a minimum of 12 ft(3.66 m) away from the wheeland tire assembly.
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12.Turn the ignition off. If two short hornbeeps are heard, the reset procedurewas unsuccessful and you mustrepeat it. If after repeating theprocedure and two short beeps areheard when the ignition is turned tooff, contact your authorized dealer assoon as possible.
13.Set all six tires to the recommendedair pressure as indicated on theSafety Compliance CertificationLabel, affixed to either the door hingepillar, door-latch post, or the dooredge that meets the door-latch post,next to the driver seating position ortire label located on the B-pillar orthe edge of the driver door.
Trailer Tire Pressure MonitoringSystem (If Equipped)
Note:Additional equipment may berequired for your vehicle to support trailertire pressure and temperature monitoring.See your authorized dealer for moreinformation.
Note:The trailer tire pressure monitoringsystem is not a substitute for proper tiremaintenance. It is your responsibility tomaintain correct tire pressures at all times.
Note:Replace the screw and valve on thetrailer tire pressure sensor anytime the trailertire is repaired, replaced or in for service. Seeyour authorized dealer for details.
The trailer tire pressure monitoring systemis an added safety feature that allows youto view your trailer tire pressures andtemperatures through the instrumentcluster display. See Tire PressureMonitoring System – InformationMessages (page 508). Tire pressuresensors are mounted into each tire on yourtrailer. The sensors send a message to yourvehicle indicating the current trailer tirepressure and temperature.
If the trailer tire pressure monitoringsystem detects that a tire is low, a warningmessage appears in the instrument clusterdisplay. The trailer tire information screenin the instrument cluster display highlightsthe tire with a low pressure.
If the trailer tire pressure monitoringsystem detects that a tire temperature isover temp, a warning message appears inthe instrument cluster display. The trailertire information screen in the instrumentcluster display highlights the tire with ahigh temperature.
The main function of the trailer tirepressure monitoring system is to warn youwhen your trailer tires need air or if the tiresare experiencing high temperatures. It canalso warn you if the system is no longercapable of functioning as intended. SeeTire Pressure Monitoring System –Information Messages (page 508).
When a Temporary Spare or New Tireis Installed
If you have replaced a trailer tire with a newor spare tire, a warning message appearsand pressure readings are no longerdisplayed for that tire.
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Action RequiredPossible CauseWarning Lamp
After inflating your tires to the manufac-turer’s recommended pressure as shownon the tire label, on the edge of driverdoor or the B-pillar, drive your vehicle forat least two minutes over 20 mph(32 km/h) before the light turns off.
One or more tires aresignificantly underinflated
Solid warning lamp
On vehicles with different front and reartire pressures, the system must beretrained following every tire rotation.
Tire rotation withoutsensor training
Repair the damaged road wheel and tireand refit it to your vehicle to restoreoperation of the system.
Temporary spare wheelin useSolid warning lampor flashing warninglamp
If the tires are inflated to the recom-mended tire pressures and the temporaryspare wheel is not in use, the systemdetected a fault that requires service.Have your vehicle checked as soon aspossible.
Tire pressure monitoringsystem malfunction
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TIRE PRESSURE MONITORING SYSTEM – INFORMATION MESSAGES
ActionMessage
After inflating your tires to the manufacturer’s recommendedpressure as shown on the Tire Label, on the edge of the driverdoor or the B-Pillar, drive your vehicle for at least two minutesover 20 mph (32 km/h) before the light turns off.
Tire Pressure Low
The system has detected a fault that requires service. Haveyour vehicle checked as soon as possible.Tire Pressure MonitorFault
The system has detected a fault that requires service or aspare tire is in use. Have your vehicle checked as soon aspossible.
Tire Pressure SensorFault
Trailer Tire Pressure Monitoring System
ActionMessage
One or more tires on your trailer is below the specifiedtire pressure.Trailer Tire Low Specified:
Displays when one or more tires on your trailer is abovethe recommended temperature.Trailer Tire Over Temperature
A trailer tire pressure sensor is malfunctioning. If thewarning stays on or continues to come on, contact anauthorized dealer as soon as possible.
Trailer Tire Pressure SensorFault
The trailer tire pressure monitoring system ismalfunctioning. If the warning stays on or continuesto come on, contact an authorized dealer.
Trailer Tire Pressure MonitorFault
The system cannot detect the trailer tire pressuremonitoring system.Trailer Tire Pressure MonitorCapability Not Detected
The trailer tire pressure monitoring system is not setup.See Tire Pressure Monitoring System (page 501).Trailer Tire Pressure IndicationNot Setup See Manual
TIRE PRESSURE MONITORING
SYSTEM VIDEOS
Tire Pressure Monitoring System withIndividual Tire Pressure Display
Trailer Tire Pressure Monitoring System(TPMS)
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CHANGING A FLAT TIRE
If you get a flat tire when driving, do notapply the brake heavily. Instead, graduallydecrease your speed. Hold the steeringwheel firmly and slowly move to a safeplace on the side of the road.
Have a flat serviced by an authorizeddealer to prevent damage to the systemsensors. See Tire Pressure MonitoringSystem Precautions (page 502).Replacethe spare tire with a road tire as soon aspossible. During repairing or replacing theflat tire, have the authorized dealer inspectthe system sensor for damage.
Note:The use of tire sealant may damageyour tire pressure monitoring system andshould only be used in roadsideemergencies.
Note:The tire pressure monitoring systemindicator light illuminates when the sparetire is in use. To restore the full function ofthe monitoring system, all road wheelsequipped with tire pressure monitoringsensors must be mounted on this vehicle.
Dissimilar Spare Wheel and TireAssembly Information
WARNING: Failure to follow theseguidelines could result in an increasedrisk of loss of vehicle control, injury ordeath.
If you have a dissimilar spare wheel andtire, then it is intended for temporary useonly. This means that if you need to use it,you should replace it as soon as possiblewith a road wheel and tire assembly thatis the same size and type as the road tiresand wheels that were originally providedby Ford. If the dissimilar spare tire or wheelis damaged, it should be replaced ratherthan repaired.
A dissimilar spare wheel and tire assemblyis defined as a spare wheel and tireassembly that is different in brand, size orappearance from the road tires andwheels.
Full-size dissimilar spare
When driving with the full-size dissimilarspare wheel and tire assembly, do not:
•Exceed 70 mph (113 km/h).
•Use more than one dissimilar sparewheel and tire assembly at a time.
•Use snow chains on the end of thevehicle with the dissimilar spare wheeland tire assembly.
•Engage any four-wheel drive mode.See Four-Wheel Drive Limitations(page 239).
When driving with the full-size dissimilarspare wheel and tire assembly, 4WDfunctionality may be limited. You mayexperience the following:
•Additional noise from the transfer caseor other drive components.
•Difficulty shifting out of a mechanicallylocked 4WD mode.
When driving with the full-size dissimilarspare wheel and tire assembly, it isrecommended that you do not:
•Engage 4WD High or 4WD Low, ifequipped, other than to get your vehicleunstuck. .
The usage of a full-size dissimilar sparewheel and tire assembly can lead toimpairment of the following:
•Handling, stability and brakingperformance.
•Comfort and noise.
•Ground clearance and parking at curbs.
•Winter weather driving capability.
•Wet weather driving capability.
•Four-wheel drive capability.
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Services even if Intelematics or a Supplierhas been advised of the possibility of suchdamages. You also acknowledge thatneither Intelematics nor any Supplierguarantees nor make any warranties thatrelate to the availability, accuracy orcompleteness of SUNA Products and/orServices, and to the extent which it islawful to do so, both Intelematics and eachSupplier excludes any warranties whichmight otherwise be implied by any Stateor Federal legislation in relation to SUNAProducts and/or Services.
7. Please Note
Great care has been taken in preparing thismanual. Constant product developmentmay mean that some information is notentirely up-to-date. The information in thisdocument is subject to change withoutnotice.
EMISSION LAW
WARNING: Do not remove or alterthe original equipment floor covering orinsulation between it and the metal floorof the vehicle. The floor covering andinsulation protect occupants of thevehicle from the engine and exhaustsystem heat and noise. On vehicles withno original equipment floor coveringinsulation, do not carry passengers in amanner that permits prolonged skincontact with the metal floor. Failure tofollow these instructions may result infire or personal injury.
U.S. federal laws and certain state lawsprohibit removing or rendering inoperativeemission control system components.Similar federal or provincial laws mayapply in Canada. We do not approve of anyvehicle modification without firstdetermining applicable laws.
Tampering with emissionscontrol systems includingrelated sensors or the DieselExhaust Fluid system can result in reducedengine power and the illumination of theservice engine soon light.
Tampering With a Noise ControlSystem
Federal laws prohibit the following acts:
•Removal or rendering inoperative byany person other than for purposes ofmaintenance.
•Repair or replacement of any device orelement of the design incorporated intoa new vehicle for the purpose of noisecontrol prior to its sale or delivery tothe ultimate purchaser or while it is inuse.
•The use of the vehicle after any personremoves or renders inoperative anydevice or element of the design.
The U.S. Environmental Protection Agencymay presume to constitute tampering asfollows:
•Removal of hood blanket, fender apronabsorbers, fender apron barriers,underbody noise shields or acousticallyabsorptive material.
•Tampering or rendering inoperative theengine speed governor, to allow enginespeed to exceed manufacturerspecifications.
If the engine does not start, runs rough,experiences a decrease in engineperformance, experiences excess fuelconsumption or produces excessiveexhaust smoke, check for the following:
•A plugged or disconnected air inletsystem hose.
•A plugged engine air filter element.
•Water in the fuel filter and waterseparator.
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1
12V Battery.....................................................45612V Battery Precautions..................................456Battery Management SystemLimitations.......................................................457Changing the 12V Battery...............................457How Does the Battery ManagementSystem Work...................................................457Recycling and Disposing of the 12VBattery..............................................................458Resetting the Battery Sensor........................458What Is the Battery ManagementSystem..............................................................45712V Battery – Troubleshooting...............45912V Battery – Information Messages.........45912V Battery – Warning Lamps......................459
3
360 Degree Camera...................................290360 Degree Camera Settings.......................292360 Degree Camera Guide Lines...........291360 Degree Camera Precautions.........290360 Degree Camera Settings.................292Switching the 360 Degree Camera On andOff.......................................................................292Switching the 360 Degree CameraView...................................................................292
4
4WDSee: Four-Wheel Drive.....................................238
9
911 Assist............................................................67911 Assist Videos............................................68
A
A/CSee: Climate Control - Vehicles With:Automatic Temperature Control..............152See: Climate Control - Vehicles With: ManualTemperature Control....................................156About This Publication..................................21
ABSSee: Brakes..........................................................249Accessing Apps.............................................575Accessing Navigation.................................579Accessing the Passive Key BackupPosition........................................................209Accessing the Trip Computer - VehiclesWith: 12 Inch Screen.................................146Accessing the Trip Computer - VehiclesWith: 8 Inch Screen..................................146Accessories....................................................585Adaptive Cruise Control............................296Adaptive Cruise Control –Troubleshooting...........................................309Lane Centering...................................................303Predictive Speed Assist..................................306Predictive Speed Assist –Troubleshooting...........................................308Adaptive Cruise Control AutomaticCancellation...............................................299Adaptive Cruise Control Indicators.......303Adaptive Cruise ControlLimitations...................................................297Adaptive Cruise ControlPrecautions.................................................296Adaptive Cruise Control –Troubleshooting.......................................309Adaptive Cruise Control – InformationMessages........................................................309Adaptive Cruise Control Videos..............310Adaptive Front Lighting..............................124How Does Adaptive Front LightingWork....................................................................124Switching Adaptive Front Lighting On andOff........................................................................125Adjustable Pedals..........................................112Adjusting the Exterior Mirrors...................132Adjusting the Headlamps........................460Adjusting the Instrument Panel LightingBrightness.....................................................127Adjusting the Integrated Trailer BrakeController Mode.........................................374Adjusting the Map.......................................579Changing the Format of the Map................579Zooming the Map In and Out........................579Adjusting the Pedals.....................................112Adjusting the Seatbelt Height...................53Adjusting the Seatbelt Length..................54
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