engine oil FORD TRANSIT 2015 5.G Owners Manual

Engine Oil Dipstick - 3.5L.........................204
Engine Oil Dipstick - 3.7L..........................204
Engine Oil Dipstick - 3.2L Power Stroke
Diesel...........................................................204
Engine Oil Check..........................................204
Changing the Engine Oil and Oil Filter.............................................................205
Engine Coolant Check
...............................206
Automatic Transmission Fluid Check...........................................................209
Brake Fluid Check.........................................210
P

ower Steering Fluid Check.....................210
Washer Fluid Check.....................................210
Draining the Fuel Filter Water Trap........210
Fuel Filter - Gasoline....................................212
Changing the 12V Ba

ttery
..........................213
Checking the Wiper Blades.......................215
Changing the Wiper Blades......................
215
Adjusting the Headlamps
..........................215
Removing a Headlamp...............................216
Changing a Bulb
............................................217
Bulb Specification Chart............................221
Changing the Engine Air Filter - 3.5L.....223
Changing the Engine Air Filter - 3.7L......224
Changing the Engine Air Filter - 3.2L Power Stroke Diesel................................225
Vehicle Care
Cleaning Products........................................227
Cleaning the Exterior...................................227
W

axing.............................................................228
Cleaning the Engine....................................228
Cleaning the Windows and Wiper Blades..........................................................229
Cleaning the Interior...................................229
Cleaning the Instrument Panel and Instrument Cluster Lens.......................229
R

epairing Minor Paint Damage..............230
Cleaning the Alloy Wheels.......................230
Vehicle Storage..............................................231 Wheels and Tires
General Information...................................
233
Tire Care..........................................................234
Using W

inter Tires.......................................250
Using S

now Chains......................................251
Tire Pressure Monitoring System............251
Changing a Road Wheel...........................256
T

echnical Specifications
...........................264
Capacities and Specific- ations
Engine Specifications - 3.5L....................265
Engine Specifications - 3.7L....................265
Engine Specifications - 3.2L Power Stroke Diesel.............................................
266
Motorcraft Parts - 3.5L..............................267
Motorcraft Parts - 3.7L..............................268
Mot

orcraft Parts -
3.2L Power Stroke
Diesel...........................................................269
Vehicle Identification Number
................270
Vehicle Certification Label
.......................270
Transmission Code Designation
..............271
Capacities and Specifications - 3.5L......271
Capacities and Specifications - 3.7L.....274
Capacities and Specifications - 3.2L Power Stroke Diesel................................278
A

udio System
General Information...................................282
Audio Unit - Vehicles With: AM/FM......283
Audio Unit - Vehicles With: Premium AM/ FM/CD.........................................................286
A

udio Unit - Vehicles With: AM/FM/CD/ S

YNC............................................................288
Audio Unit -
Vehicles With: AM/FM/CD/
SYNC/Satellite Radio............................290
Digital Radio..................................................292
S

atellite Radio..............................................294
Audio Input Jack...........................................297
USB Port..........................................................297
Media Hub......................................................298
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Air conditioning system
Anti-lock braking system
Avoid smoking, flames or sparks
Battery
Battery acid
Brake fluid - non petroleum
based
Brake system
Cabin air filter
Check fuel cap
Child safety door lock or unlock
Child seat lower anchor
Child seat tether anchor
Cruise control
Do not open when hot Engine air filter
Engine coolant
Engine coolant temperature
Engine oil
Explosive gas
Fan warning
Fasten safety belt
Front airbag
Front fog lamps
Fuel pump reset
Fuse compartment
Hazard warning flashers
Heated rear window
Heated windshield
Interior luggage compartment
release
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Low Fuel Level
If it illuminates when you are
driving, refuel as soon as
possible.
Low Tire Pressure Warning It will illuminate if the tire
pressure in one or more tires is
below the correct pressure. See
Tire Pressure Monitoring
System (page 251).
Message Center Warning It will illuminate when a new
message is stored in the
information display. It will be red
or amber in color depending on the severity
of the message and will remain on until the
cause of the message has been rectified.
See
Information Messages (page 84).
Oil Pressure WARNING
If it illuminates when you are driving
do not continue your journey, even if
the oil level is correct. Have your
vehicle checked by an authorized dealer. If it stays on after starting the
engine or illuminates when you
are driving, this indicates a
malfunction. Stop your vehicle as soon as
it is safe to do so and switch the engine off.
Check the engine oil level. See Engine Oil
Check
(page 204).
Park Lamp It will illuminate when you switch
the headlamp low beam or the
side and tail lamps on. Safety Belt Minder It will illuminate and a chime will
sound to remind you to fasten
your safety belt. See
Safety
Belt Minder (page 31).
Stability Control It will illuminate for a short
period of time when you switch
the ignition on. If it illuminates
when you are driving, this indicates a
malfunction. During a malfunction, the
system turns off. Have your vehicle
checked by an authorized dealer as soon
as possible.
Note: While driving, it flashes when the
system is operating.
Transmission Tow/Haul It will illuminate when you switch
the system on. See
Automatic
Transmission (page 133).
If the warning lamp flashes continuously,
this indicates a malfunction and damage
to the transmission could occur. Have your
vehicle checked by an authorized dealer
as soon as possible.
AUDIBLE WARNINGS AND
INDICATORS
Airbag Secondary Warning
Sounds when there is a fault with the
airbag system and the airbag warning
lamp.
Door Ajar
Sounds when a door is not fully closed and
your vehicle is moving.
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Lighting
Description and Action
Message
Indicates that a brake lamp bulb has burned out. See Main-
tenance (page 200).
Brake lamp Bulb fault
Indicates that a low beam headlamp bulb has burned out.
See
Maintenance (page 200).
Low beam Bulb fault
The system has detected a fault that requires service.
Headlamp fault Service
required
Maintenance Description and Action
Message
The engine oil has exceeded the service time or distance limit.
Renew the engine oil and oil filter as soon as possible. See
Engine Oil Check
(page 204).
Oil change required
The system has detected a fault that requires service. See
Brake Fluid Check
(page 210).
Brake fluid level low
Service now
Refill the washer fluid reservoir as soon as possible. See
Washer Fluid Check
(page 210).
Washer fluid level low
Parking Aid Description and Action
Message
The system has detected a fault that requires service. See
Parking Aid
(page 143).
Parking aid fault Service
required
Parking Brake Description and Action
Message
The parking brake is applied and your vehicle speed is above
3 mph (5 km/h). If the warning remains on when you have
released the parking brake, the system has detected a fault
that requires service.
Park brake applied
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and the environmental temperature sensor
will determine how long the glow plugs
stay energized. The required time for the
glow plugs to remain energized will
decrease as the engine coolant
temperature, barometric pressure and the
environmental temperature increases.
When you switch the ignition on, the glow
plug indicator lamp will illuminate if glow
plug heat is necessary as a starting aid.
Wait until the glow plug indicator lamp
turns off before starting the engine. The
lamp should always momentarily
illuminate when the engine is cold and you
switch the ignition on.
Cold Weather Operation
In cold weather below 32°F (0°C), the
engine may slowly increase to a higher idle
speed if left idling in park (P). As the engine
warms-up, the engine sound level
decreases due to the activation of
powertrain control module controlled
sound reduction features.
It is recommended that the engine block
heater be used for starting when the
temperature is -9°F (-23°C) or colder. See
Engine Bl

ock Heater (page 109).
Note: Idling in cold weather does not heat
the engine to its normal operating
temperature. Long periods of idling,
especially in cold weather, can cause a
buildup of deposits which can cause engine
damage.
Starting a Cold or Hot Engine
Note: Do not press the accelerator pedal.
1. Fully depress the brake pedal.
2. Turn the ignition key to position
II and
wait until the glow plug indicator lamp
turns off.
Note: Do not press the accelerator pedal.
3. Turn the ignition key to position III until
the engine starts. 4. Release the key.
Note:
You may need to crank the engine for
up to 10 seconds when the outside air
temperature is
5°F (-15°C) or below.
Note: Engine power may be reduced for 15
seconds when the engine oil temperature
is
-9°F (-23°C) or below. This is to allow
the turbocharger to be lubricated.
Note: If the engine fails to start after a
number of attempts, the system will not
allow you to operate the starter for a short
period of time, for example 30 minutes.
Failure to Start
If the engine does not crank with the
ignition key turned to position III while the
brake pedal is fully depressed, do the
following:
1. Switch the ignition off.
2. Release the brake pedal.
Note: Make sure the parking brake is fully
applied.
3. Fully depress the brake pedal.
4. Turn the ignition key to position
II and
wait until the glow plug indicator lamp
turns off.
Note: Do not press the accelerator pedal.
5. Turn the ignition key to position III until
the engine starts.
6. Release the key.
DIESEL PARTICULATE FILTER
The filter forms part of the emissions
reduction system on your vehicle. It filters
harmful diesel particulates (soot) from the
exhaust gas.
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Regeneration
WARNING
Do not park or idle your vehicle over
dry leaves, dry grass or other
combustible materials. The
regeneration process creates very high
exhaust gas temperatures and the exhaust
will radiate a considerable amount of heat
during and after regeneration and after you
have switched the engine off. This is a
potential fire hazard. Note:
Avoid running out of fuel.
Note: During regeneration at low speed or
engine idle, you may smell a hot metallic
odor and could notice a clicking metallic
sound. This is due to the high temperatures
reached during regeneration and is normal.
Note: Changes in the engine or exhaust
sound may be heard during the regeneration
process.
Note: After you have switched your engine
off the fans may continue to run for a short
period of time.
The diesel particulate filter on your vehicle
requires periodic regeneration to maintain
its correct function. Your vehicle will carry
out this process automatically.
If your journeys meet one of the following
conditions:
• You drive only short distances.
• You frequently switch the ignition on
and off.
• Your journeys contain a high level of
acceleration and deceleration. You must carry out occasional trips with
the following conditions to assist the
regeneration process:
•
Drive your vehicle in more favorable
conditions, which you will find at higher
vehicle speeds in normal driving, on a
main road or freeway for a minimum
of 20 minutes. This drive may include
short stops that will not affect the
regeneration process.
• Avoid prolonged idling and always
observe speed limits and road
conditions.
• Do not switch the ignition off.
• Select a suitable gear to ideally
maintain engine speed between 1500
and 3000 RPM.
SWITCHING OFF THE ENGINE
Vehicles With a Turbocharger WARNING
Do not switch the engine off when it
is running at high speed. If you do, the
turbocharger will continue running
after the engine oil pressure has dropped
to zero. This will lead to premature
turbocharger bearing wear. Release the accelerator pedal. Wait until
the engine has reached idle speed and then
switch it off.
ENGINE BLOCK HEATER (If
Equipped) WARNINGS
Failure to follow engine block heater
instructions could result in property
damage or serious personal injury.
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3.7L Engine
We recommend regular unleaded gasoline
with a pump (R+M)/2 octane rating of 87.
Some stations offer fuels posted as regular
with an octane rating below 87, particularly
in high altitude areas. We do not
recommend fuels with an octane rating
below 87.
FUEL QUALITY - DIESEL
Fuel Requirements - Choosing the
Right Fuel: Vehicles Operated
Where Ultra-Low Sulfur Diesel Fuel
is Required (United
States/Canada/Puerto Rico/U.S.
Virgin Islands and Other Locales)
WARNINGS
Only use Ultra-Low Sulfur Diesel fuel
(ULSD) containing a maximum of 15
ppm sulfur and up to 20% biodiesel
(B20). These fuels should meet the diesel
specifications defined by American Society
for Testing and Materials (ASTM) D975 for
diesel and by ASTM D7467 for B6-B20
blends, or an equivalent local market
specification. Do not mix diesel with oil, kerosene,
paraffin, gasoline or other liquids to
diesel. This can cause damage to the
fuel system. Do not use home heating oil,
agricultural fuel, raw fats, oils, waste
cooking greases, biodiesel fuels
greater than 20% or any diesel fuel not
intended for highway use. The vehicle warranty will not cover
damage caused by using an improper
type of fuel or fuel additive. Note:
Do not blend used engine oil with
diesel fuel under any circumstances.
Blending used oil with the fuel will
significantly increase your vehicle ’s exhaust
emissions and reduce engine life due to
increased internal wear.
Fuel Requirements - Choosing The
Right Fuel: Vehicles Operated
Where Ultra-Low Sulfur Diesel Fuel
Is Not Required
Use only a diesel engine configured for use
with high sulfur diesel fuel in markets with
diesel fuel that has sulfur content greater
than 15 ppm. Using low sulfur diesel fuel
(16–500 ppm) or high sulfur diesel fuel
(greater than 500 ppm) in a diesel engine
designed to use only ultra-low sulfur diesel
fuel may result in damage to engine
emission control devices and the
after-treatment system, potentially
rendering your vehicle inoperable.
For the engine to operate reliably on low
sulfur or high sulfur diesel fuel, the engine
must be a factory built high sulfur engine
(available as a dealer order option for
select markets) or an ultra-low sulfur
diesel fuel configured engine that has been
retrofitted for high sulfur diesel fuel using
Ford Motor Company dealer service parts.
Failure to use retrofit components other
than those available through your
authorized dealer will result in coolant
system damage, engine overheating,
selective catalyst reduction system or
diesel particulate filter damage and
possible base engine damage.
Vehicles with engines configured for use
with high sulfur diesel fuel are only
available for sale in countries where
ultra-low sulfur diesel fuel is generally not
available or mandated by the government.
Vehicles originally sold in a ultra-low sulfur
diesel fuel market that are subsequently
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exported to non ultra-low sulfur diesel fuel
markets will need to be retrofitted (at the
customer
’s expense using Ford authorized
dealer service parts) in order to be reliably
operated on non ultra-low sulfur diesel
fuel.
Biodiesel
You may operate your vehicle on diesel
fuels containing up to 20% biodiesel, also
known as B20.
Biodiesel fuel is a chemically converted
product from renewable fuel sources, such
as vegetable oils, animal fats and waste
cooking greases. To help achieve acceptable engine
performance and durability when using
biodiesel in your vehicle:
•
Confirm the biodiesel content of the
fuel to be B20 (20% biodiesel) or less
by checking the label on the fuel pump.
• Only use biodiesel fuel of good quality
that complies with applicable industry
standards ASTM D975 for diesel and
ASTM D7467 for B6-B20 blends.
• Follow the recommended service
maintenance intervals. See Normal
Scheduled Maintenance (page 436).
• Do not store biodiesel fuel in the fuel
tank for more than one month.
• Do not use raw oils, fats or waste
cooking greases.
System Messages Action and Description
Message
Consider changing brands or reducing biodiesel content if
you have cold temperature fuel gelling issues or this message
frequently appears.
LOW FUEL PRESSURE
Use of biodiesel in concentrations greater
than 20% may cause damage to your
vehicle, including engine and/or exhaust
after-treatment hardware (exhaust
catalyst and particulate filter) failures.
When using biodiesel in concentrations
greater than 20%, this can also cause fuel
filter restrictions that may result in a lack
of power or damage to fuel system
components, including fuel pump and fuel
injector failures. See
Special Operating
Conditions Scheduled Maintenance
(page 438). .
Look for a label on the fuel pump to
confirm the amount of biodiesel contained
in a diesel fuel. Biodiesel fuel blends with
greater than 5% must be labeled. Biodiesel content is often indicated with
the letter B followed by the percent of
biodiesel in the fuel. For example, B20
indicates a fuel containing 20% biodiesel.
Ask the service station attendant to
confirm the biodiesel content of a diesel
fuel if you do not see a label on the fuel
pump.
Biodiesel fuels degrade more easily than
diesel fuels not containing biodiesel and
should not be stored in the fuel tank for
more than one month. If you plan to park
or store your vehicle for more than one
month, then you should empty your vehicle
fuel tank of biodiesel fuel. You should fill
the tank with a pure petroleum-based
diesel fuel and run your vehicle for a
minimum of 30 minutes.
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If the engine does not start, runs rough,
experiences a decrease in engine
performance, experiences excess fuel
consumption or produces excessive
exhaust smoke, check for the following:
•
A plugged or disconnected air inlet
system hose.
• A plugged engine air filter element.
• Water in the fuel filter and water
separator.
• A clogged fuel filter.
• Contaminated fuel.
• Air in the fuel system, due to loose
connections.
• An open or pinched sensor hose.
• Incorrect engine oil level.
• Incorrect fuel for climatic conditions.
• Incorrect engine oil viscosity for
climactic conditions.
Note: If these checks do not help you
correct the concern, have your vehicle
checked by an authorized dealer.
Noise Emissions Warranty,
Prohibited Tampering Acts and
Maintenance
On January 1, 1978, Federal regulation
became effective governing the noise
emission on trucks over 10,000 lbs. (4,536
kg) GVWR (Gross Vehicle Weight Rating).
The preceding statements concerning
prohibited tampering acts and
maintenance, and the noise warranty
found in the Warranty Guide, are
applicable to complete chassis cabs over
10,000 lbs. (4,536 kg) GVWR.
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BREAKING-IN
You need to break in new tires for
approximately 300 miles (480
kilometers). During this time, your vehicle
may exhibit some unusual driving
characteristics. The engine also needs to
break in. Avoid hard accelerations and
driving too fast for the first 1000 miles
(1600 kilometers). If possible, avoid
carrying heavy loads up steep grades
during the break-in period.
REDUCED ENGINE
PERFORMANCE
WARNING
Continued operation will increase the
engine temperature and cause the
engine to shut down completely.
If the engine coolant temperature gauge
needle moves to the upper limit position,
the engine is overheating. See Gauges
(page 73).
You must only drive your vehicle for a short
distance if the engine overheats. The
distance you can travel depends on
ambient temperature, vehicle load and
terrain. The engine will continue to operate
with limited power for a short time.
If the engine temperature continues to rise,
the fuel supply to the engine will reduce.
The air conditioning will switch off and the
engine cooling fan will operate continually.
1. Reduce your speed gradually and stop
your vehicle as soon as it is safe to do
so.
2. Switch the engine off immediately to prevent severe engine damage.
3. Wait for the engine to cool down.
4. Check the coolant level. See Engine Coolant Check
(page 206). 5. Have your vehicle checked by an
authorized dealer as soon as possible.
ECONOMICAL DRIVING
Fuel economy is affected by several things
such as how you drive, the conditions you
drive under and how you maintain your
vehicle.
There are some things to keep in mind that
may improve your fuel economy:
• Accelerate and slow down in a smooth,
moderate fashion.
• Drive at steady speeds.
• Anticipate stops; slowing down may
eliminate the need to stop.
• Combine errands and minimize
stop-and-go driving.
•When running errands, go to the
furthest destination first and then
work your way back home.
• Close the windows for high-speed
driving.
• Drive at reasonable speeds. (Traveling
at 65 mph/105 kph uses about 15%
less fuel than traveling at 75 mph/121
kph).
• Keep the tires properly inflated and use
only the recommended size.
• Use the recommended engine oil.
• Perform all regularly scheduled
maintenance.
There are also some things you may want
to avoid doing because they reduce your
fuel economy:
• Avoid sudden or hard accelerations.
• Avoid revving the engine before turning
off the car.
• Avoid long idle periods.
• Do not warm up your vehicle on cold
mornings.
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