oil pressure FORD TRANSIT 2015 5.G Owners Manual

Engine Oil Dipstick - 3.5L.........................204
Engine Oil Dipstick - 3.7L..........................204
Engine Oil Dipstick - 3.2L Power Stroke
Diesel...........................................................204
Engine Oil Check..........................................204
Changing the Engine Oil and Oil Filter.............................................................205
Engine Coolant Check
...............................206
Automatic Transmission Fluid Check...........................................................209
Brake Fluid Check.........................................210
P

ower Steering Fluid Check.....................210
Washer Fluid Check.....................................210
Draining the Fuel Filter Water Trap........210
Fuel Filter - Gasoline....................................212
Changing the 12V Ba

ttery
..........................213
Checking the Wiper Blades.......................215
Changing the Wiper Blades......................
215
Adjusting the Headlamps
..........................215
Removing a Headlamp...............................216
Changing a Bulb
............................................217
Bulb Specification Chart............................221
Changing the Engine Air Filter - 3.5L.....223
Changing the Engine Air Filter - 3.7L......224
Changing the Engine Air Filter - 3.2L Power Stroke Diesel................................225
Vehicle Care
Cleaning Products........................................227
Cleaning the Exterior...................................227
W

axing.............................................................228
Cleaning the Engine....................................228
Cleaning the Windows and Wiper Blades..........................................................229
Cleaning the Interior...................................229
Cleaning the Instrument Panel and Instrument Cluster Lens.......................229
R

epairing Minor Paint Damage..............230
Cleaning the Alloy Wheels.......................230
Vehicle Storage..............................................231 Wheels and Tires
General Information...................................
233
Tire Care..........................................................234
Using W

inter Tires.......................................250
Using S

now Chains......................................251
Tire Pressure Monitoring System............251
Changing a Road Wheel...........................256
T

echnical Specifications
...........................264
Capacities and Specific- ations
Engine Specifications - 3.5L....................265
Engine Specifications - 3.7L....................265
Engine Specifications - 3.2L Power Stroke Diesel.............................................
266
Motorcraft Parts - 3.5L..............................267
Motorcraft Parts - 3.7L..............................268
Mot

orcraft Parts -
3.2L Power Stroke
Diesel...........................................................269
Vehicle Identification Number
................270
Vehicle Certification Label
.......................270
Transmission Code Designation
..............271
Capacities and Specifications - 3.5L......271
Capacities and Specifications - 3.7L.....274
Capacities and Specifications - 3.2L Power Stroke Diesel................................278
A

udio System
General Information...................................282
Audio Unit - Vehicles With: AM/FM......283
Audio Unit - Vehicles With: Premium AM/ FM/CD.........................................................286
A

udio Unit - Vehicles With: AM/FM/CD/ S

YNC............................................................288
Audio Unit -
Vehicles With: AM/FM/CD/
SYNC/Satellite Radio............................290
Digital Radio..................................................292
S

atellite Radio..............................................294
Audio Input Jack...........................................297
USB Port..........................................................297
Media Hub......................................................298
4 Transit (TTH) Canada/United States of America, enUSA, Edition date: 03/2014 Table of Contents

Low Fuel Level
If it illuminates when you are
driving, refuel as soon as
possible.
Low Tire Pressure Warning It will illuminate if the tire
pressure in one or more tires is
below the correct pressure. See
Tire Pressure Monitoring
System (page 251).
Message Center Warning It will illuminate when a new
message is stored in the
information display. It will be red
or amber in color depending on the severity
of the message and will remain on until the
cause of the message has been rectified.
See
Information Messages (page 84).
Oil Pressure WARNING
If it illuminates when you are driving
do not continue your journey, even if
the oil level is correct. Have your
vehicle checked by an authorized dealer. If it stays on after starting the
engine or illuminates when you
are driving, this indicates a
malfunction. Stop your vehicle as soon as
it is safe to do so and switch the engine off.
Check the engine oil level. See Engine Oil
Check
(page 204).
Park Lamp It will illuminate when you switch
the headlamp low beam or the
side and tail lamps on. Safety Belt Minder It will illuminate and a chime will
sound to remind you to fasten
your safety belt. See
Safety
Belt Minder (page 31).
Stability Control It will illuminate for a short
period of time when you switch
the ignition on. If it illuminates
when you are driving, this indicates a
malfunction. During a malfunction, the
system turns off. Have your vehicle
checked by an authorized dealer as soon
as possible.
Note: While driving, it flashes when the
system is operating.
Transmission Tow/Haul It will illuminate when you switch
the system on. See
Automatic
Transmission (page 133).
If the warning lamp flashes continuously,
this indicates a malfunction and damage
to the transmission could occur. Have your
vehicle checked by an authorized dealer
as soon as possible.
AUDIBLE WARNINGS AND
INDICATORS
Airbag Secondary Warning
Sounds when there is a fault with the
airbag system and the airbag warning
lamp.
Door Ajar
Sounds when a door is not fully closed and
your vehicle is moving.
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and the environmental temperature sensor
will determine how long the glow plugs
stay energized. The required time for the
glow plugs to remain energized will
decrease as the engine coolant
temperature, barometric pressure and the
environmental temperature increases.
When you switch the ignition on, the glow
plug indicator lamp will illuminate if glow
plug heat is necessary as a starting aid.
Wait until the glow plug indicator lamp
turns off before starting the engine. The
lamp should always momentarily
illuminate when the engine is cold and you
switch the ignition on.
Cold Weather Operation
In cold weather below 32°F (0°C), the
engine may slowly increase to a higher idle
speed if left idling in park (P). As the engine
warms-up, the engine sound level
decreases due to the activation of
powertrain control module controlled
sound reduction features.
It is recommended that the engine block
heater be used for starting when the
temperature is -9°F (-23°C) or colder. See
Engine Bl

ock Heater (page 109).
Note: Idling in cold weather does not heat
the engine to its normal operating
temperature. Long periods of idling,
especially in cold weather, can cause a
buildup of deposits which can cause engine
damage.
Starting a Cold or Hot Engine
Note: Do not press the accelerator pedal.
1. Fully depress the brake pedal.
2. Turn the ignition key to position
II and
wait until the glow plug indicator lamp
turns off.
Note: Do not press the accelerator pedal.
3. Turn the ignition key to position III until
the engine starts. 4. Release the key.
Note:
You may need to crank the engine for
up to 10 seconds when the outside air
temperature is
5°F (-15°C) or below.
Note: Engine power may be reduced for 15
seconds when the engine oil temperature
is
-9°F (-23°C) or below. This is to allow
the turbocharger to be lubricated.
Note: If the engine fails to start after a
number of attempts, the system will not
allow you to operate the starter for a short
period of time, for example 30 minutes.
Failure to Start
If the engine does not crank with the
ignition key turned to position III while the
brake pedal is fully depressed, do the
following:
1. Switch the ignition off.
2. Release the brake pedal.
Note: Make sure the parking brake is fully
applied.
3. Fully depress the brake pedal.
4. Turn the ignition key to position
II and
wait until the glow plug indicator lamp
turns off.
Note: Do not press the accelerator pedal.
5. Turn the ignition key to position III until
the engine starts.
6. Release the key.
DIESEL PARTICULATE FILTER
The filter forms part of the emissions
reduction system on your vehicle. It filters
harmful diesel particulates (soot) from the
exhaust gas.
108 Transit (TTH) Canada/United States of America, enUSA, Edition date: 03/2014Starting and Stopping the Engine

Regeneration
WARNING
Do not park or idle your vehicle over
dry leaves, dry grass or other
combustible materials. The
regeneration process creates very high
exhaust gas temperatures and the exhaust
will radiate a considerable amount of heat
during and after regeneration and after you
have switched the engine off. This is a
potential fire hazard. Note:
Avoid running out of fuel.
Note: During regeneration at low speed or
engine idle, you may smell a hot metallic
odor and could notice a clicking metallic
sound. This is due to the high temperatures
reached during regeneration and is normal.
Note: Changes in the engine or exhaust
sound may be heard during the regeneration
process.
Note: After you have switched your engine
off the fans may continue to run for a short
period of time.
The diesel particulate filter on your vehicle
requires periodic regeneration to maintain
its correct function. Your vehicle will carry
out this process automatically.
If your journeys meet one of the following
conditions:
• You drive only short distances.
• You frequently switch the ignition on
and off.
• Your journeys contain a high level of
acceleration and deceleration. You must carry out occasional trips with
the following conditions to assist the
regeneration process:
•
Drive your vehicle in more favorable
conditions, which you will find at higher
vehicle speeds in normal driving, on a
main road or freeway for a minimum
of 20 minutes. This drive may include
short stops that will not affect the
regeneration process.
• Avoid prolonged idling and always
observe speed limits and road
conditions.
• Do not switch the ignition off.
• Select a suitable gear to ideally
maintain engine speed between 1500
and 3000 RPM.
SWITCHING OFF THE ENGINE
Vehicles With a Turbocharger WARNING
Do not switch the engine off when it
is running at high speed. If you do, the
turbocharger will continue running
after the engine oil pressure has dropped
to zero. This will lead to premature
turbocharger bearing wear. Release the accelerator pedal. Wait until
the engine has reached idle speed and then
switch it off.
ENGINE BLOCK HEATER (If
Equipped) WARNINGS
Failure to follow engine block heater
instructions could result in property
damage or serious personal injury.
109 Transit (TTH) Canada/United States of America, enUSA, Edition date: 03/2014Starting and Stopping the Engine

exported to non ultra-low sulfur diesel fuel
markets will need to be retrofitted (at the
customer
’s expense using Ford authorized
dealer service parts) in order to be reliably
operated on non ultra-low sulfur diesel
fuel.
Biodiesel
You may operate your vehicle on diesel
fuels containing up to 20% biodiesel, also
known as B20.
Biodiesel fuel is a chemically converted
product from renewable fuel sources, such
as vegetable oils, animal fats and waste
cooking greases. To help achieve acceptable engine
performance and durability when using
biodiesel in your vehicle:
•
Confirm the biodiesel content of the
fuel to be B20 (20% biodiesel) or less
by checking the label on the fuel pump.
• Only use biodiesel fuel of good quality
that complies with applicable industry
standards ASTM D975 for diesel and
ASTM D7467 for B6-B20 blends.
• Follow the recommended service
maintenance intervals. See Normal
Scheduled Maintenance (page 436).
• Do not store biodiesel fuel in the fuel
tank for more than one month.
• Do not use raw oils, fats or waste
cooking greases.
System Messages Action and Description
Message
Consider changing brands or reducing biodiesel content if
you have cold temperature fuel gelling issues or this message
frequently appears.
LOW FUEL PRESSURE
Use of biodiesel in concentrations greater
than 20% may cause damage to your
vehicle, including engine and/or exhaust
after-treatment hardware (exhaust
catalyst and particulate filter) failures.
When using biodiesel in concentrations
greater than 20%, this can also cause fuel
filter restrictions that may result in a lack
of power or damage to fuel system
components, including fuel pump and fuel
injector failures. See
Special Operating
Conditions Scheduled Maintenance
(page 438). .
Look for a label on the fuel pump to
confirm the amount of biodiesel contained
in a diesel fuel. Biodiesel fuel blends with
greater than 5% must be labeled. Biodiesel content is often indicated with
the letter B followed by the percent of
biodiesel in the fuel. For example, B20
indicates a fuel containing 20% biodiesel.
Ask the service station attendant to
confirm the biodiesel content of a diesel
fuel if you do not see a label on the fuel
pump.
Biodiesel fuels degrade more easily than
diesel fuels not containing biodiesel and
should not be stored in the fuel tank for
more than one month. If you plan to park
or store your vehicle for more than one
month, then you should empty your vehicle
fuel tank of biodiesel fuel. You should fill
the tank with a pure petroleum-based
diesel fuel and run your vehicle for a
minimum of 30 minutes.
114 Transit (TTH) Canada/United States of America, enUSA, Edition date: 03/2014 Fuel and Refueling

Cooling system
•
Protect against freezing temperatures.
• When removing your vehicle from
storage, check coolant fluid level.
Confirm that there are no cooling
system leaks and that fluid is at the
recommended level.
Battery
• Check and recharge as necessary. Keep
connections clean.
• If storing your vehicle for more than 30
days without recharging the battery,
we recommend that you disconnect
the battery cables to maintain battery
charge for quick starting.
Note: It is necessary to reset memory
features if battery cables are disconnected.
Brakes
• Make sure the brakes and parking brake
release fully.
Tires
• Maintain recommended air pressure.
Miscellaneous
• Make sure all linkages, cables, levers
and pins under your vehicle are covered
with grease to prevent rust.
• Move vehicles at least 25 ft (7.5 m)
every 15 days to lubricate working parts
and prevent corrosion.
Removing Vehicle From Storage
When your vehicle is ready to come out of
storage, do the following:
• Wash your vehicle to remove any dirt
or grease film build-up on window
surfaces.
• Check windshield wipers for any
deterioration. •
Check under the hood for any foreign
material that may have collected
during storage such as mice or squirrel
nests.
• Check the exhaust for any foreign
material that may have collected
during storage.
• Check tire pressures and set tire
inflation per the Tire Label.
• Check brake pedal operation. Drive
your vehicle
15 ft (4.5 m) back and
forth to remove rust build-up.
• Check fluid levels (including coolant,
oil and gas) to make sure there are no
leaks, and fluids are at recommended
levels.
• If you remove the battery, clean the
battery cable ends and inspect.
Contact an authorized dealer if you have
any concerns or issues.
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TRANSMISSION CODE
DESIGNATION The transmission code is on the Safety
Compliance Certification Label. The
following table shows the transmission
code along with the transmission
description.
Description
Code
Six-speed automatic trans-mission 6R80
A
CAPACITIES AND
SPECIFICATIONS - 3.5L WARNING
The air conditioning refrigerant
system contains refrigerant R-134a
under high pressure. Only qualified
personnel should service the air
conditioning refrigerant system. Opening
the air conditioning refrigerant system can
cause personal injury. Capacities
Capacity
Item
5.9 qt (5.6 L)
Engine lubrication system - including the oil filter
5.4 qt (5.1 L)
Engine lubrication system - excluding the oil filter
1 qt (0.9 L)
Engine oil top-up - raise the level on the dipstick
from minimum to maximum
16.4 qt (15.5 L)
Engine cooling system, vehicles with an auxiliary
heater 1
14.9 qt (14.1 L)
Engine cooling system, vehicles without an auxiliary
heater 1
13.1 qt (12.4 L)
Automatic transmission 2, 3
20.9 gal (95 L)
Fuel tank
4.8 qt (4.5 L)
Windshield and rear window washer system -
including headlamp washer
271Transit (TTH) Canada/United States of America, enUSA, Edition date: 03/2014 Capacities and SpecificationsE142806

Only use fluid that meets Ford
specifications. Motor oils of the
recommended viscosity grade that meet
API SN requirements and display the API
Certification Mark for gasoline engines are
also acceptable. Do not use oil labeled
with API SN service category unless the
label also displays the API certification
mark.
An oil that displays this symbol conforms
to current engine, emission system and
fuel economy performance standards of
the International Lubricant Standardization
and Approval Committee (ILSAC).
Note:
Do not use supplemental engine oil
additives. They are unnecessary and could
lead to engine damage that is not covered
by Ford ’s warranty. Use only Motorcraft DOT 4 LV High
Performance Brake Fluid, or equivalent,
meeting WSS-M6C65-A2 or ISO 4925
Class 6. Use of any fluid other than the
recommended fluid may cause brake
system damage.
Use multi-purpose grease for door latches,
hood latch, auxiliary hood latch, trunk latch
and seat tracks.
If you use oil and fluids that do not meet
the defined specification and viscosity
grades this may lead to:
•
Component damage which may not be
covered by the vehicle Warranty.
• Longer engine cranking periods.
• Increased emission levels.
• Reduced engine performance.
• Reduced fuel economy.
• Degraded brake performance.
CAPACITIES AND
SPECIFICATIONS - 3.7L WARNING
The air conditioning refrigerant
system contains refrigerant R-134a
under high pressure. Only qualified
personnel should service the air
conditioning refrigerant system. Opening
the air conditioning refrigerant system can
cause personal injury. Capacities
Capacity
Item
6 qt (5.7 L)
Engine lubrication system – including the oil filter
5.5 qt (5.2 L)
Engine lubrication system
– excluding the oil filter
1 qt (0.9 L)
Engine oil top-up
– raise the level on the dipstick
from minimum to maximum
274Transit (TTH) Canada/United States of America, enUSA, Edition date: 03/2014Capacities and SpecificationsE142732

Use only Motorcraft DOT 4 LV High
Performance Brake Fluid, or equivalent,
meeting WSS-M6C65-A2. Use of any fluid
other than the recommended fluid may
cause brake system damage.
Use multi-purpose grease for door latches,
hood latch, auxiliary hood latch, trunk latch
and seat tracks.
If you use oil and fluids that do not meet
the defined specification and viscosity
grades this may lead to:
•
Component damage which may not be
covered by the vehicle Warranty.
• Longer engine cranking periods.
• Increased emission levels.
• Reduced engine performance. •
Reduced fuel economy.
• Degraded brake performance.
CAPACITIES AND
SPECIFICATIONS - 3.2L
POWER STROKE DIESEL WARNING
The air conditioning refrigerant
system contains refrigerant R-134a
under high pressure. Only qualified
personnel should service the air
conditioning refrigerant system. Opening
the air conditioning refrigerant system can
cause personal injury. Capacities
Capacity
Item
12.0 qt (11.4 L)
Engine lubrication system — including the oil filter
11.6 qt (11 L)
Engine lubrication system
— excluding the oil filter
2.6 qt (2.5 L)
Engine oil top-up
— raise the level on the dipstick
from minimum to maximum
15.3 qt (14.5 L)
Engine cooling system, vehicles with an auxiliary
heater 1
13.9 qt (13.2 L)
Engine cooling system, vehicles without an auxiliary
heater 1
13.1 qt (12.4 L)
Automatic transmission fluid 2, 3
20.9 gal (95 L)
Fuel tank
4.6 gal (21 L)
Diesel exhaust fluid
4.8 qt (4.5 L)
Windshield and rear window washer system
—
including headlamp washer
2.43 lb (1.1 kg)
A/C Refrigerant, vehicles with rear heating, ventila-
tion and air conditioning
278Transit (TTH) Canada/United States of America, enUSA, Edition date: 03/2014Capacities and Specifications

When the oil change message appears in
the information display, it is time for an oil
change. Make sure you perform the oil
change within two weeks or 500 miles
(800 kilometers) of the message
appearing. Make sure you reset the
Intelligent Oil-Life Monitor after each oil
change. See Changing the Engine Oil
and Oil Filter (page 205).
If your information display resets
prematurely or becomes inoperative, you
should perform the oil change interval at
six months or
5000 mi (8,000 km) from
your last oil change. Never exceed one year
or
10000 mi (16,000 km) between oil
change intervals.
All Vehicles
Your vehicle is very sophisticated and built
with multiple, complex, performance
systems. Every manufacturer develops
these systems using different
specifications and performance features.
That is why it is important to rely upon your
dealership to correctly diagnose and repair
your vehicle.
Ford Motor Company has recommended
maintenance intervals for various parts
and component systems based upon
engineering testing. Ford Motor Company
relies upon this testing to determine the
most appropriate mileage for replacement
of oils and fluids to protect your vehicle at
the lowest overall cost to you and
recommends against maintenance
schedules that deviate from the scheduled
maintenance information.
We strongly recommend the use of only
genuine Ford, Motorcraft or
Ford-authorized re-manufactured
replacement parts engineered for your
vehicle. Additives and Chemicals
This owner's manual and the Ford
Workshop Manual list the recommended
additives and chemicals for your vehicle.
We do not recommend using chemicals or
additives not approved by us as part of
your vehicle
’s normal maintenance. Please
consult your warranty information.
Oils, Fluids and Flushing
In many cases, fluid discoloration is a
normal operating characteristic and, by
itself, does not necessarily indicate a
concern or that the fluid needs to be
changed. However, a qualified expert, such
as the factory-trained technicians at your
dealership, should inspect discolored fluids
that also show signs of overheating or
foreign material contamination
immediately.
Make sure to change your vehicle ’s oils and
fluids at the specified intervals or in
conjunction with a repair. Flushing is a
viable way to change fluid for many vehicle
sub-systems during scheduled
maintenance. It is critical that systems are
flushed only with new fluid that is the same
as that required to fill and operate the
system or using a Ford-approved flushing
chemical.
Owner Checks and Services
Make sure you perform the following basic
maintenance checks and inspections every
month or at six-month intervals. Check every month
Engine oil level.
Function of all interior and exterior lights.
Tires (including spare) for wear and
correct pressure.
Windshield washer fluid level.
434 Transit (TTH) Canada/United States of America, enUSA, Edition date: 03/2014 Scheduled Maintenance