air filter FORD TRANSIT 2016 5.G Owners Manual

Lighting
General Information.....................................69
Lighting Control..............................................69
Autolamps........................................................70
Instrument Lighting Dimmer.......................71
Daytime Running Lamps
..............................71
Direction Indicators
.........................................71
Interior Lamps
..................................................72
Windows and Mirrors
Power Windows
..............................................73
Exterior Mirrors
................................................74
Interior Mirror
....................................................74
Rear Quarter Windows
.................................75
Instrument Cluster
Gauges................................................................76
Warning Lamps and Indicators.................78
Audible Warnings and Indicators
..............81
Information Displays
General Information......................................82
Trip Computer
.................................................86
Personalized Settings
..................................86
Information Messages
..................................87
Climate Control
Principle of Operation..................................92
Air Vents
............................................................92
Manual Climate Control..............................93
Hints on Controlling the Interior Climate..........................................................94
Rear Passenger Climate Controls............95
Heated Windows and Mirrors...................96
Seats
Sitting in the Correct Position....................97
Head Restraints
..............................................97
Manual Seats
..................................................98 Power Seats...................................................100
Rear Seats.......................................................102
Auxiliary Power Points
Auxiliary Power Points
................................105
Cigar Lighter
...................................................106
Storage Compartments
Cup Holders
....................................................107
Overhead Console
........................................107
Bottle Holder
..................................................107
Starting and Stopping the Engine
General Information....................................108
Ignition Switch..............................................108
Starting a Gasoline Engine
.......................109
Starting a Diesel Engine............................109
Diesel Particulate Filter................................111
Switching Off the Engine.............................111
Engine Block Heater......................................112
Fuel and Refueling
Safety Precautions
........................................113
Fuel Quality - Gasoline
................................114
Fuel Quality - E85.........................................114
Fuel Quality - Diesel.....................................115
Fuel Filler Funnel Location
.........................117
Running Out of Fuel
......................................117
Catalytic Converter
.......................................119
Selective Catalytic Reduction System..........................................................119
Refueling..........................................................122
Fuel Consumption........................................125
Emission Control System..........................126
Transmission
Automatic Transmission............................136
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Opening and Closing the Hood..............207
Under Hood Overview - 3.5L..................209
Under Hood Overview - 3.7L....................210
Under Hood Overview - 3.2L Power
Stroke Diesel................................................211
Engine Oil Dipstick - 3.5L...........................212
Engine Oil Dipstick - 3.7L............................212
Engine Oil Dipstick - 3.2L Power Stroke Diesel.............................................................212
Engine Oil Check...........................................212
Changing the Engine Oil and Oil Filter...............................................................213
Oil Change Indicator Reset.......................214
Engine Coolant Check
................................214
Automatic Transmission Fluid Check.............................................................217
Brake Fluid Check.........................................218
Power Steering Fluid Check......................218
Washer Fluid Check
.....................................218
Draining the Fuel Filter Water Trap........218
Fuel Filter - Gasoline
..................................220
Changing the 12V Battery
..........................221
Checking the Wiper Blades......................223
Changing the Wiper Blades.....................223
Adjusting the Headlamps
.........................223
Removing a Headlamp
..............................225
Changing a Bulb...........................................225
Bulb Specification Chart
..........................230
Changing the Engine Air Filter.................232
Vehicle Care
Cleaning Products
.......................................234
Cleaning the Exterior..................................234
Waxing.............................................................235
Cleaning the Engine....................................235
Cleaning the Windows and Wiper Blades..........................................................236
Cleaning the Interior...................................236
Cleaning the Instrument Panel and Instrument Cluster Lens........................237
Repairing Minor Paint Damage...............237 Cleaning the Alloy Wheels
........................237
Vehicle Storage
............................................238
Wheels and Tires
General Information
....................................241
Tire Care
..........................................................242
Using Winter Tires.......................................259
Using Snow Chains.....................................259
Tire Pressure Monitoring System..........260
Changing a Road Wheel...........................264
Technical Specifications............................272
Capacities and Specific- ations
Engine Specifications - 3.5L....................274
Engine Specifications - 3.7L
.....................274
Engine Specifications - 3.2L Power Stroke Diesel..............................................275
Motorcraft Parts - 3.5L..............................276
Motorcraft Parts - 3.7L
................................277
Motorcraft Parts - 3.2L Power Stroke Diesel............................................................278
Vehicle Identification Number................279
Vehicle Certification Label.......................280
Transmission Code Designation............280
Capacities and Specifications - 3.5L.....281
Capacities and Specifications - 3.7L.....285
Capacities and Specifications - 3.2L Power Stroke Diesel...............................289
Audio System
General Information
...................................294
Audio Unit - Vehicles With: AM/FM......295
Audio Unit - Vehicles With: Premium AM/ FM/CD.........................................................298
Audio Unit - Vehicles With: AM/FM/CD/ SYNC...........................................................300
Audio Unit - Vehicles With: AM/FM/CD/ SYNC/Satellite Radio............................302
Digital Radio
..................................................303
Satellite Radio
..............................................306
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Transit (TTH) Canada/United States of America, enUSA, First Printing Table of Contents

Avoid smoking, flames or sparks
Battery
Battery acid
Brake fluid - non petroleum
based
Brake system
Cabin air filter
Check fuel cap
Child safety door lock or unlock
Child seat lower anchor
Child seat tether anchor
Cruise control
Do not open when hot
Engine air filter
Engine coolant
Engine coolant temperature Engine oil
Explosive gas
Fan warning
Fasten seatbelt
Front airbag
Front fog lamps
Fuel pump reset
Fuse compartment
Hazard warning flashers
Heated rear window
Heated windshield
Interior luggage compartment
release
Jack
Keep out of reach of children
Lighting control
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Transit (TTH) Canada/United States of America, enUSA, First Printing Introduction E71340 E161353

Water In Fuel
It will illuminate if there is excess
water in the fuel filter. Drain off
the water immediately. See
Draining the Fuel Filter Water Trap
(page 218). If it illuminates after draining
the water, this indicates a fuel filter service
is required. Have your vehicle checked by
an authorized dealer immediately.
Direction Indicator Flashes during operation. A
sudden increase in the rate of
flashing warns of a failed
indicator bulb. See
Changing a Bulb
(page 225).
Door Ajar It illuminates when you switch
the ignition on and remains on if
any door or the hood is open.
Engine Coolant Temperature If it illuminates when you are
driving, this indicates a
malfunction. Stop your vehicle
as soon as it is safe to do so and switch the
engine off. Have your vehicle checked by
an authorized dealer. Engine Warning Lamps
Malfunction Indicator Service Required
All Vehicles
If either lamp illuminates when the engine
is running, this indicates a malfunction. The
engine will continue to run but it may have
limited power. If either lamp flashes when
you are driving, reduce the speed of your
vehicle immediately. If it continues to flash,
avoid heavy acceleration or deceleration.
Have your vehicle checked by an
authorized dealer.
WARNING
Under engine misfire conditions,
excessive exhaust temperatures
could damage the catalytic
converter, the fuel system, interior floor
coverings or other vehicle components,
possibly causing a fire. Have an authorized
dealer service your vehicle immediately. If both lamps illuminate when the engine
is running, stop your vehicle as soon as it
is safe to do so. You may notice a reduction
in vehicle speed caused by reduced engine
power. Switch the ignition off and attempt
to restart the engine. Have your vehicle
checked by an authorized dealer.
Front Airbag
If it fails to illuminate when you
start your vehicle, continues to
flash or remains on, this
indicates a malfunction. Have your vehicle
checked by an authorized dealer.
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STARTING A GASOLINE
ENGINE
Before starting the engine check the
following:
•
Make sure all occupants have fastened
their safety belts.
• Make sure the headlamps and
electrical accessories are off.
• Make sure the parking brake is on.
• Make sure the transmission is in park
(P).
When you start the engine, the idle speed
increases, this helps to warm up the
engine. If the engine idle speed does not
slow down automatically, have your
vehicle checked by an authorized dealer.
Note: Do not touch the accelerator pedal.
1. Fully press the brake pedal.
2. Turn the key to the on position to switch the ignition on.
3. Turn the key to the start position to start your vehicle. Release the key
when the engine starts.
Note: You can only operate the starter for
a limited period of time, for example 10
seconds. The number of start attempts is
limited to approximately six. If you exceed
this limit, the system will not allow you to
try again until a period of time has elapsed,
for example 30 minutes.
Engine Idle Speed after Starting
The speed at which the engine idles
immediately after starting will adjust
automatically to minimize vehicle
emissions and maximize cabin comfort
and fuel economy. The idle speed will vary depending on
certain factors. These include vehicle
component and ambient temperatures as
well as electrical and climate system
demands.
Cold or Hot Engine
If the engine does not start within 10
seconds, wait for a short period and try
again.
If the engine does not start after three
attempts, wait 10 seconds and follow the
flooded engine procedure.
If you have difficulty starting the engine
when the temperature is below -13°F
(-25°C), press the accelerator pedal to the
mid-way point of its travel and try again.
Flooded Engine
1. Shift into park (P).
2. Fully depress the accelerator pedal and
hold it there.
3. Start the engine.
Note: If the engine does not start, repeat
the cold or hot engine procedure.
STARTING A DIESEL ENGINE WARNINGS
Do not use starting fluid, for example
ether, in the air intake system (see
air filter decal). Starting fluids could
cause immediate explosive damage to the
engine. Failure to follow this warning could
result in fire, serious personal injury or
death. Do not add gasoline, gasohol, alcohol
or Kerosene to diesel fuel. This action
creates a serious fire hazard and will
result in poor engine performance. Engine
damage caused by the use of incorrect fuel
is not covered by the vehicle warranty. 109
Transit (TTH) Canada/United States of America, enUSA, First Printing Starting and Stopping the Engine

filter restrictions that may result in a lack
of power or damage to fuel system
components, including fuel pump and fuel
injector failures. See Special Operating
Conditions Scheduled Maintenance
(page
368).
Look for a label on the fuel pump to
confirm the amount of biodiesel contained
in a diesel fuel. Biodiesel fuel blends with
greater than 5% must be labeled.
Biodiesel content is often indicated with
the letter B followed by the percent of
biodiesel in the fuel. For example, B20
indicates a fuel containing 20% biodiesel.
Ask the service station attendant to
confirm the biodiesel content of a diesel
fuel if you do not see a label on the fuel
pump.
Biodiesel fuels degrade more easily than
diesel fuels not containing biodiesel and
should not be stored in the fuel tank for
more than one month. If you plan to park
or store your vehicle for more than one
month, then you should empty your vehicle
fuel tank of biodiesel fuel. You should fill
the tank with a pure petroleum-based
diesel fuel and run your vehicle for a
minimum of 30 minutes.
If you intend to store your vehicle for more
than two months, we recommend that you
seek advice from an authorized dealer.
Note: Degraded or oxidized biodiesel can
damage fuel system seals and plastics and
corrode steel parts.
Fuel companies adjust diesel fuel
formulations for cold temperatures. Diesel
fuel which has not been correctly
formulated for cold ambient temperatures
may gel and block the fuel filters. An
indication that the fuel filters are blocked
is the engine starts, stalls after a short time
and then does not restart. If you have been
using biodiesel, you may need to use a fuel
with lower biodiesel content or discontinue
using biodiesel. Do not use alcohol based fuel additives to
correct fuel gelling. This may damage the
fuel injectors or fuel system. This may also
degrade vehicle performance and could
lead to fuel system damage that may not
be covered by the vehicle Warranty. Only
use an anti-gel and performance
improvement product. We recommend
Motorcraft® Anti-Gel & Performance
Improver.
Diesel Fuel Additives
It should not be necessary to add any
aftermarket additives to your fuel if you
use a high quality diesel fuel that conforms
to ASTM industry specifications.
Aftermarket additives can damage the fuel
injector system or engine.
Use Motorcraft Cetane Booster or an
equivalent cetane booster additive if you
suspect fuel has low cetane. Use
Motorcraft Anti-Gel & Performance
Improver or an equivalent additive if there
is fuel gelling during cold weather.
Do not use alcohol-based additives to
improve cetane quality, to prevent fuel
gelling or any other use. The use of alcohol
additives may result in damage to the fuel
injectors and system.
The vehicle Warranty may not cover repairs
needed to correct the effects of using any
aftermarket product that does not meet
Ford specifications.
FUEL FILLER FUNNEL
LOCATION
The fuel filler funnel is located in the under
seat storage compartment.
RUNNING OUT OF FUEL
Running out of fuel can cause damage not
covered by the vehicle Warranty.
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to raise the exhaust temperature to
eliminate the particles. During cleaning,
the particles convert to harmless gasses.
Once cleaned the diesel particulate filter
will then be ready to continue trapping
exhaust particles.
The regeneration process operates more
efficiently when you drive your vehicle at
a steady speed of 30 mph (48 km/h) or
above for approximately 20 minutes to
complete the process. The frequency and
duration of regeneration will fluctuate by
how you drive your vehicle, outside air
temperature, and altitude. For most driving,
regeneration frequency will vary from 100 mi (160 km)
- 310 mi (500 km)
between occurrences and each occurrence
will last between 10 and 20 minutes. You
can usually reduce the duration of
regeneration if you maintain a constant
speed above
30 mph (48 km/h).
When the engine control module detects
that the diesel particulate filter is nearly
full of particulates, and you are not driving
your vehicle in a manner to allow effective
automatic cleaning, the information
display will show the following messages
as a reminder for you to drive in a manner
to clean the diesel particulate filter. If you
drive your vehicle in a manner to allow
effective automatic cleaning, the
information display will show a cleaning
exhaust filter message, which is the normal
regeneration process.
System Messages Action and Description
Message
You must maintain the diesel particulate filter for it to
continue to function correctly. Drive in a manner to clean the
diesel particulate filter. Do not disregard a system mainten-
ance message. The Ford Warranty may not cover damage
caused to your vehicle as a result of disregarding these
messages.
Exhaust filter overloaded
Drive to clean
You must maintain the diesel particulate filter for it to
continue to function correctly. Drive in a manner to clean the
diesel particulate filter. Do not disregard a system mainten-
ance message. The Ford Warranty may not cover damage
caused to your vehicle as a result of disregarding these
messages.
Exhaust filter at limit
Clean now
You can also choose operator commanded
regeneration to clean the exhaust system
at this point. See the following
Operator
Commanded Regeneration. If you are not able to drive in a manner that
allows effective automatic cleaning or you
choose to carry out regeneration of the
diesel particulate filter while the engine is
idling, then operator commanded
regeneration must be carried out.
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Operator Commanded Regeneration
(If Equipped)
If your vehicle is operated with significant
stationary operation, low speed drive
cycles less than 25 mph (40 km/h), short
drive cycles, drive time less than 15 minutes
or the vehicle does not fully warm up,
passive and active regeneration may not
sufficiently clean the diesel particulate
filter system. Operator commanded
regeneration allows you to manually start
diesel particulate filter cleaning while the
engine is idling. If you are not sure whether
your vehicle is fitted with this feature,
contact an authorized dealer. When to Carry Out Operator Commanded
Regeneration
Use the operator commanded
regeneration feature when the following
message appears in the information
display and:
•
You are not able to drive in a manner
that allows effective automatic
cleaning.
• You choose to manually start cleaning
the diesel particulate filter while the
engine is idling.
System Message Action and Description
Message
You must maintain the diesel particulate filter for it to
continue to function correctly. Do not disregard a system
maintenance message. The Ford Warranty may not cover
damage caused to your vehicle as a result of disregarding
this message.
Exhaust filter overloaded
Drive to clean
Operator Commanded Regeneration
Precautions and Safe Exhaust Position WARNING
Failure to comply with the following
instructions for operator
commanded regeneration may result
in fire, serious injury, death or property
damage. Before you start operator commanded
regeneration, do the following:
•
You must park your vehicle outside of
any structure.
• Move the gearshift lever to park
(P)
with the parking brake set on stable,
level ground. •
Your vehicle must be
9.8 ft (3 m) -
16.4 ft (5 m) away from any
obstructions and must be away from
materials that can easily combust or
melt, for example, paper, leaves,
petroleum products, fuels, plastics and
other dry organic material.
• Make sure there is a minimum of 3.2 gal
(12 L)
of fuel in the fuel tank.
• Make sure all fluids are at the correct
levels.
• Make sure that the louvers located at
the tip of the exhaust are clear of any
obstructions as they are used to
introduce fresh air into the tailpipe to
cool the exhaust gas as it leaves.
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Powertrain fault indicator.
Service engine soon indicator.
Resonator and Tailpipe Assembly
Maintenance WARNINGS
Failure to maintain the functional
holes, in the tailpipe section of the
exhaust, clean and free of debris or
foreign material may result in the holes
becoming blocked or plugged. Do not
modify or remove the tail-pipe section.
Blocked or plugged holes or
removal/modification of the system could
result in elevated exhaust gas
temperatures which may result in
vehicle/property damage or personal
injury. The normal operating temperature
of the exhaust system is very high.
Never work around or attempt to
repair any part of the exhaust system until
it has cooled. Use special care when
working around the diesel oxidation
catalytic converter and/or the diesel
particulate filter (DPF). The diesel
oxidation catalytic converter and/or the
DPF heats up to a high temperature after
only a short period of engine operation and
can stay hot even after the engine is turned
off. Failure to follow these instructions may
result in personal injury. Note:
Additions of aftermarket devices or
modifications to the exhaust system can
reduce the effectiveness of the exhaust
system as well as cause damage to the
exhaust system or engine. These actions
may also affect your vehicle ’s warranty. See
the Warranty Guide for more information. The diesel resonator tail-pipe assembly is
a uniquely functioning device that
accompanies the diesel particulate filter
assembly. The tail-pipe assembly serves
multiple functions. First, it serves as an
acoustic device to attenuate exhaust noise.
Second, it provides an exit path for the
exhaust from your vehicle. It also helps
control the temperature of the exhaust
during diesel particulate filter regeneration
events. The visible holes in each leg of the
twin tip and the holes under the shield just
inboard of the right rear tire(s) are
functional. You need to keep the holes
clear of mud, debris or foreign material to
maintain proper function of the exhaust
system. Clean and remove debris or foreign
material if present as needed. Spraying
with a hose during regular washing of your
vehicle should help keep holes clean and
clear of debris or foreign material.
Emission Control System Laws
WARNING
Do not remove or alter the original
equipment floor covering or
insulation between it and the metal
floor of the vehicle. The floor covering and
insulation protect occupants of the vehicle
from the engine and exhaust system heat
and noise. On vehicles with no original
equipment floor covering insulation, do not
carry passengers in a manner that permits
prolonged skin contact with the metal
floor. Provide adequate insulation. Failure
to follow these instructions may result in
fire or personal injury. In the U.S. federal law and certain state
laws prohibit removing or rendering
inoperative emission control system(s).
Similar federal or provincial laws may
apply in Canada. Ford recommends
against any vehicle modification without
determining applicable law.
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Tampering with emissions
control systems (including
related sensors and the Diesel
Exhaust Fluid (DEF) injection system) can
result in reduced engine power and the
illumination of the service engine soon
light.
Tampering With a Noise Control
System
Federal law prohibits the following acts:
• The removal or rendering inoperative
by any person other than for purposes
of maintenance, repair or replacement
of any device or element of design
incorporated into any new vehicle for
the purpose of noise control prior to its
sale or delivery to the ultimate
purchaser or while it is in use
• The use of the vehicle after such device
or element of design has been removed
or rendered inoperative by any person.
The U.S. Environmental Protection Agency
may presume to constitute tampering as
follows:
• Removal of hood blanket, fender apron
absorbers, fender apron barriers,
underbody noise shields or acoustically
absorptive material.
• Tampering or rendering inoperative the
engine speed governor, to allow engine
speed to exceed manufacturer ’s
specifications.
The complexity of the diesel engine makes
it so you are not encouraged to carry-out
maintenance other than the services
described in this Owner's Manual. If the engine does not start, runs rough,
experiences a decrease in engine
performance, experiences excess fuel
consumption or produces excessive
exhaust smoke, check for the following:
•
A plugged or disconnected air inlet
system hose.
• A plugged engine air filter element.
• Water in the fuel filter and water
separator.
• A clogged fuel filter.
• Contaminated fuel.
• Air in the fuel system, due to loose
connections.
• An open or pinched sensor hose.
• Incorrect engine oil level.
• Incorrect fuel for climatic conditions.
• Incorrect engine oil viscosity for
climactic conditions.
Note: If these checks do not help you
correct the concern, have your vehicle
checked by an authorized dealer.
Noise Emissions Warranty,
Prohibited Tampering Acts and
Maintenance
On January 1, 1978, Federal regulation
became effective governing the noise
emission on trucks over 10,000 lbs. (4,536
kg) GVWR (Gross Vehicle Weight Rating).
The preceding statements concerning
prohibited tampering acts and
maintenance, and the noise warranty
found in the Warranty Guide, are
applicable to complete chassis cabs over
10,000 lbs. (4,536 kg) GVWR.
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