maintenance FORD TRANSIT 2016 5.G Owners Manual

Introduction
About This Manual...........................................7
Symbols Glossary
.............................................7
Data Recording
..................................................9
California Proposition 65.............................10
Perchlorate........................................................10
Ford Credit
.........................................................10
Replacement Parts Recommendation......................................10
Special Notices
.................................................11
Mobile Communications Equipment.....................................................12
Export Unique Options..................................13
Environment
Protecting the Environment........................14
Child Safety
General Information
.......................................15
Installing Child Restraints
............................16
Booster Seats..................................................25
Child Restraint Positioning
..........................27
Child Safety Locks.........................................28
Seatbelts
Principle of Operation
..................................30
Fastening the Seatbelts
................................31
Seatbelt Height Adjustment
......................33
Seatbelt Warning Lamp and Indicator Chime
.............................................................33
Seatbelt Reminder
........................................34
Child Restraint and Seatbelt Maintenance
................................................35
Supplementary Restraints System
Principle of Operation..................................36
Driver and Passenger Airbags....................37
Side Airbags
.....................................................43
Safety Canopy ™
............................................43Crash Sensors and Airbag Indicator.......45
Airbag Disposal
..............................................46
Keys and Remote Controls
Principle of Operation...................................47
General Information on Radio Frequencies..................................................47
Remote Control
...............................................47
Replacing a Lost Key or Remote Control...........................................................49
MyKey ™
Principle of Operation..................................50
Creating a MyKey.............................................51
Clearing All MyKeys.......................................52
Checking MyKey System Status...............53
Using MyKey With Remote Start Systems.........................................................54
MyKey Troubleshooting
...............................54
Locks
Locking and Unlocking
.................................56
Security
Passive Anti-Theft System
..........................61
Anti-Theft Alarm............................................62
Steering Wheel
Adjusting the Steering Wheel...................63
Audio Control
...................................................63
Voice Control
...................................................64
Cruise Control.................................................64
Information Display Control.......................65
Wipers and Washers
Windshield Wipers
........................................66
Autowipers.......................................................66
Windshield Washers
.....................................67
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Transit (TTH) Canada/United States of America, enUSA, First Printing Table of Contents

Brakes
General Information....................................140
Hints on Driving With Anti-Lock
Brakes...........................................................140
Parking Brake..................................................141
Hill Start Assist - Vehicles With: Hill Start Assist..............................................................141
Traction Control
Principle of Operation.................................143
Using Traction Control................................143
Stability Control
Principle of Operation.................................144
Using Stability Control...............................145
Parking Aids
Principle of Operation................................146
Parking Aid......................................................146
Rear View Camera........................................147
Cruise Control
Principle of Operation
..................................151
Using Cruise Control.....................................151
Driving Aids
Speed Limiter.................................................153
Driver Alert
.......................................................153
Lane Keeping System.................................154
Steering............................................................156
Load Carrying
Load Retaining Fixtures.............................158
Load Limit
.......................................................158
Towing
Towing a Trailer
.............................................166
Trailer Sway Control.....................................167
Recommended Towing Weights
.............167
Essential Towing Checks...........................169 Transporting the Vehicle
............................175
Towing the Vehicle on Four Wheels......176
Driving Hints
Breaking-In......................................................178
Reduced Engine Performance.................178
Economical Driving
......................................178
Cold Weather Precautions
........................179
Driving Through Water................................179
Floor Mats
........................................................179
Roadside Emergencies
Roadside Assistance
....................................181
Hazard Warning Flashers..........................182
Fuel Shutoff....................................................182
Jump Starting the Vehicle
.........................182
Post-Crash Alert System
...........................185
Customer Assistance
Getting the Services You Need...............186
In California (U.S. Only)
..............................187
The Better Business Bureau (BBB) Auto Line Program (U.S. Only)
......................188
Utilizing the Mediation/Arbitration Program (Canada Only)........................189
Getting Assistance Outside the U.S. and Canada........................................................189
Ordering Additional Owner's Literature.....................................................190
Reporting Safety Defects (U.S. Only)..............................................................191
Reporting Safety Defects (Canada Only)..............................................................191
Fuses
Fuse Box Locations......................................193
Fuse Specification Chart
...........................194
Changing a Fuse..........................................206
Maintenance
General Information...................................207
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Transit (TTH) Canada/United States of America, enUSA, First Printing Table of Contents

Audio Input Jack..........................................308
USB Port.........................................................309
Media Hub.....................................................309
Audio Troubleshooting
...............................310
SYNC™
General Information.....................................311
Using Voice Recognition............................313
Using SYNC™ With Your Phone.............316
SYNC™ Applications and Services......329
SYNC™ AppLink ™
......................................337
Using SYNC™ With Your Media Player...........................................................339
SYNC™ Troubleshooting.........................349
Accessories
Accessories....................................................358
Auxiliary Switches
.......................................359
Extended Service Plan (ESP)
Extended Service Plan (ESP)..................361
Scheduled Maintenance
General Maintenance Information
.......363
Normal Scheduled Maintenance..........366
Special Operating Conditions Scheduled Maintenance.............................................368
Scheduled Maintenance Record.............371
Appendices
End User License Agreement..................382
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Transit (TTH) Canada/United States of America, enUSA, First Printing Table of Contents

When using the vehicle, situations may
occur in which these technical data related
to other information (accident report,
damages on the vehicle, witness
statements, etc.) may be associated with
a specific person - possibly, with the
assistance of an expert.
Additional functions contractually agreed
upon with the client (e.g. vehicle location
in emergency cases) allow the
transmission of particular vehicle data
from the vehicle.
CALIFORNIA PROPOSITION 65
WARNINGS
Some constituents of engine
exhaust, certain vehicle components,
certain fluids contained in vehicles
and certain products of component wear
contain or emit chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm. Battery posts, terminals and related
accessories contain lead and lead
compounds, chemicals known to the
State of California to cause cancer and
reproductive harm. Batteries also contain
other chemicals known to the State of
California to cause cancer. Wash your
hands after handling. PERCHLORATE
Certain components in your vehicle such
as airbag modules, safety belt
pretensioners and remote control batteries
may contain perchlorate material. Special
handling may apply for service or vehicle
end of life disposal. For more information visit: Web Address
www.dtsc.ca.gov/hazardouswaste/ perchlorate
FORD CREDIT
(U.S. Only)
Ford Credit offers a full range of financing
and lease plans to help you acquire your
vehicle. If you have financed or leased your
vehicle through Ford Credit, thank you for
your business.
For your convenience we offer a number
of ways to contact us, as well as to help
manage your account.
Phone: 1-800-727-7000
For more information regarding Ford Credit,
as well as to access Account Manager,
please go to www.fordcredit.com.
REPLACEMENT PARTS
RECOMMENDATION
Your vehicle has been built to the highest
standards using quality parts. We
recommend that you demand the use of
genuine Ford and Motorcraft parts
whenever your vehicle requires scheduled
maintenance or repair. You can clearly
identify genuine Ford and Motorcraft parts
by looking for the Ford, FoMoCo or
Motorcraft branding on the parts or their
packaging.
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Transit (TTH) Canada/United States of America, enUSA, First Printing Introduction

Scheduled Maintenance and
Mechanical Repairs
One of the best ways for you to make sure
that your vehicle provides years of service
is to have it maintained in line with our
recommendations using parts that
conform to the specifications detailed in
this Owner
’s Manual. Genuine Ford and
Motorcraft parts meet or exceed these
specifications.
Collision Repairs
We hope that you never experience a
collision, but accidents do happen. Genuine
Ford replacement collision parts meet our
stringent requirements for fit, finish,
structural integrity, corrosion protection
and dent resistance. During vehicle
development we validate these parts
deliver the intended level of protection as
a whole system. A great way to know for
sure you are getting this level of protection
is to use genuine Ford replacement
collision parts.
Warranty on Replacement Parts
Genuine Ford and Motorcraft replacement
parts are the only replacement parts that
benefit from a Ford Warranty. Damage
caused to your vehicle as a result of the
failure of non-Ford parts may not be
covered by the Ford Warranty. For
additional information, refer to the terms
and conditions of the Ford Warranty.
SPECIAL NOTICES
New Vehicle Limited Warranty
For a detailed description of what is
covered and what is not covered by your
vehicle ’s New Vehicle Limited Warranty,
refer to the Warranty Manual that is
provided to you along with your Owner ’s
Manual. Special Instructions
For your added safety, your vehicle is fitted
with sophisticated electronic controls. WARNINGS
You risk death or serious injury to
yourself and others if you do not
follow the instruction highlighted by
the warning symbol. Failure to follow the
specific warnings and instructions could
result in personal injury. Front seat mounted rear-facing child
or infant seats should NEVER be
placed in front of an active
passenger airbag. On-board Diagnostics (OBD-II)
Your vehicle
’s On-board Diagnostics
(OBD-II) system has a data port for
diagnostics, repair and reprogramming
services with diagnostic scan tools.
Installing a non-Ford-approved
aftermarket OBD plug-in device that uses
the port during normal driving, for example
remote insurance company monitoring,
remote vehicle diagnostics, telematics or
engine reprogramming, may cause
interference or damage to vehicle systems.
We do not recommend or endorse the use
of any non-Ford-approved aftermarket
OBD plug-in devices. The vehicle Warranty
may not cover damage caused by any
non-Ford-approved aftermarket OBD
plug-in device.
Notice to Owners of Pickup Trucks and
Utility Type Vehicles WARNING
Utility vehicles have a significantly
higher rollover rate than other types
of vehicles.
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Transit (TTH) Canada/United States of America, enUSA, First Printing Introduction

Switching the Belt-Minder on and off
WARNING
While the system allows you to
switch it off, this system is designed
to improve your chances of being
safely belted and surviving a crash. We
recommend you leave the system
switched on. To reduce the risk of injury,
do not switch the system on or off while
driving your vehicle. Read Steps 1 - 4 thoroughly before
proceeding with the programming
procedure.
The system can be switched on and off by
carrying out the following procedure:
Before following the procedure, make sure
that:
•
The parking brake is set.
• The transmission selector lever is in
position park (P).
• The ignition is switched off.
• The driver safety belt is unbuckled.
1. Switch the ignition on. Do not start the
engine.
2. Wait until the safety belt warning light turns off (about one minute). After
Step 2, wait an additional five seconds
before proceeding with Step 3. Once
Step 3 is started, the procedure must
be completed within 30 seconds.
3. Buckle then unbuckle the driver safety
belt three times at a moderate speed,
ending in the unbuckled state. After
Step 3, the safety belt warning light will
illuminate.
4. While the safety belt warning light is illuminated, buckle then unbuckle the
driver safety belt. After Step 4, the
safety belt warning light will flash for
confirmation. •
This will disable the feature if it is
currently enabled.
• This will enable the feature if it is
currently disabled.
CHILD RESTRAINT AND
SEATBELT MAINTENANCE
Inspect the vehicle safety belts and child
safety seat systems periodically to make
sure they work properly and are not
damaged. Inspect the vehicle and child
seat safety belts to make sure there are no
nicks, tears or cuts. Replace if necessary.
All vehicle safety belt assemblies, including
retractors, buckles, front safety belt buckle
assemblies, buckle support assemblies
(slide bar-if equipped), shoulder belt
height adjusters (if equipped), shoulder
belt guide on seat back (if equipped), child
safety seat LATCH and tether anchors, and
attaching hardware, should be inspected
after a crash. Read the child restraint
manufacturer's instructions for additional
inspection and maintenance information
specific to the child restraint.
Ford Motor Company recommends that
all safety belt assemblies in use in vehicles
involved in a crash be replaced. However,
if the crash was minor and an authorized
dealer finds that the belts do not show
damage and continue to operate properly,
they do not need to be replaced. Safety
belt assemblies not in use during a crash
should also be inspected and replaced if
either damage or improper operation is
noted.
Properly care for safety belts. See Vehicle
Care
(page 234).
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Transit (TTH) Canada/United States of America, enUSA, First Printing Seatbelts

PRINCIPLE OF OPERATION
WARNINGS
Airbags do not inflate slowly or
gently, and the risk of injury from a
deploying airbag is the greatest close
to the trim covering the airbag module. All occupants of your vehicle,
including the driver, should always
properly wear their safety belts, even
when an airbag supplemental restraint
system is provided. Failure to properly wear
your safety belt could seriously increase
the risk of injury or death. Always transport children 12 years
old and under in the back seat and
always properly use appropriate
child restraints. Failure to follow this could
seriously increase the risk of injury or death. Never place your arm over the airbag
module as a deploying airbag can
result in serious arm fractures or
other injuries. Airbags can kill or injure a child in a
child seat. Never place a rear-facing
child seat in front of an active airbag.
If you must use a forward-facing child seat
in the front seat, move the seat upon which
the child seat is installed all the way back. Do not attempt to service, repair, or
modify the airbag supplemental
restraint systems or its fuses as you
could be seriously injured or killed. Contact
your authorized dealer as soon as possible. Several airbag system components
get hot after inflation. Do not touch
them after inflation as this may result
in serious injury. If the airbag has deployed, the airbag
will not function again and must be
replaced immediately. If the airbag
is not replaced, the unrepaired area will
increase the risk of injury in a crash. The airbags are a supplemental restraint
system and are designed to work with the
safety belts to help protect the driver and
right front passenger from certain upper
body injuries. Airbags do not inflate slowly;
there is a risk of injury from a deploying
airbag.
Note:
You will hear a loud bang and see a
cloud of harmless powdery residue if an
airbag deploys. This is normal.
The airbags inflate and deflate rapidly
upon activation. After airbag deployment,
it is normal to notice a smoke-like, powdery
residue or smell the burnt propellant. This
may consist of cornstarch, talcum powder
(to lubricate the bag) or sodium
compounds (for example, baking soda)
that result from the combustion process
that inflates the airbag. Small amounts of
sodium hydroxide may be present which
may irritate the skin and eyes, but none of
the residue is toxic.
While the system is designed to help
reduce serious injuries, contact with a
deploying airbag may also cause abrasions
or swelling. Temporary hearing loss is also
a possibility as a result of the noise
associated with a deploying airbag.
Because airbags must inflate rapidly and
with considerable force, there is the risk of
death or serious injuries such as fractures,
facial and eye injuries or internal injuries,
particularly to occupants who are not
properly restrained or are otherwise out of
position at the time of airbag deployment.
Thus, it is extremely important that
occupants be properly restrained as far
away from the airbag module as possible
while maintaining vehicle control.
Routine maintenance of the airbags is not
required.
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Transit (TTH) Canada/United States of America, enUSA, First Printing Supplementary Restraints System

The design and development of the safety
canopy included recommended testing
procedures that were developed by a
group of automotive safety experts known
as the Side Airbag Technical Working
Group. These recommended testing
procedures help reduce the risk of personal
injury related to the deployment of a safety
canopy.
CRASH SENSORS AND
AIRBAG INDICATOR
WARNING
Do not modify the front end of your
vehicle. Adding equipment to the
front of the vehicle, including the
frame, bumper, front body structure or
recovery hook may affect the performance
of the airbag system, increasing the risk of
personal injury. The vehicle has a collection of crash
sensors which provide information to the
supplemental restraint system control
module. The system will deploy the front
safety belt pretensioners, driver airbag,
passenger airbag, seat mounted side
airbags or safety canopy based on the type
of crash, for example frontal impact or side
impact. The supplemental restraint system
control module will deploy the appropriate
safety devices.
The supplemental restraint system control
module also monitors the readiness of the
above safety devices plus the crash
sensors. The readiness of the
supplemental restraint system is indicated
by a warning lamp in the instrument cluster
or by a backup tone if the warning lamp is
not working. Routine maintenance of the
airbags is not required.
If a fault is present in the supplemental
restraint system it is indicated by one or
more of the following: The warning lamp will not
illuminate when you switch the
ignition on.
• The warning lamp will either flash or
stay illuminated.
• A series of five beeps will be heard. The
tone pattern will repeat periodically
until the fault, the warning lamp or
both are repaired.
If the above occurs, even intermittently,
have the system checked by an authorized
dealer immediately. Unless repaired, the
system may not operate correctly in the
event of a crash.
The safety belt pretensioners and the front
airbags are designed to deploy when the
vehicle sustains longitudinal deceleration
sufficient to cause the supplemental
restraint system control module to deploy
a safety device.
The fact that the safety belt pretensioners
or front airbags did not deploy for all front
seat occupants in a crash does not mean
there is a fault with the system. The
supplemental restraint system control
module determines crash conditions,
severity and safety belt usage to deploy
the appropriate safety devices.
• The design of the front airbags is to
deploy only in frontal and near-frontal
crashes, for example not rollovers, side
impacts or rear impacts, unless the
crash causes sufficient longitudinal
deceleration.
• The design of the safety belt
pretensioners is to deploy only in
frontal and near-frontal crashes, and
may also deploy if a safety canopy
deploys.
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Transit (TTH) Canada/United States of America, enUSA, First Printing Supplementary Restraints System

Engine
Description and Action
Message
The system has detected a fault that requires service.
Engine fault Service now
Stop your vehicle as soon as it is safe to do so, allow the
engine to cool and then check the coolant level. If the warning
remains on when you have checked the coolant level, the
system has detected a fault that requires service. See Engine
Coolant Check (page 214).
High engine temperature
Stop safely
Lighting Description and Action
Message
Indicates that a brake lamp bulb has burned out. See Main-
tenance
(page 207).
Brake lamp Bulb fault
Indicates that a low beam headlamp bulb has burned out.
See
Maintenance (page 207).
Low beam Bulb fault
The system has detected a fault that requires service.
Headlamp fault Service
required
Maintenance Description and Action
Message
The engine oil has exceeded the service time or distance limit.
Renew the engine oil and oil filter as soon as possible. See
Engine Oil Check
(page 212).
Oil change required
The system has detected a fault that requires service. See
Brake Fluid Check
(page 218).
Brake fluid level low
Service now
Refill the washer fluid reservoir as soon as possible. See
Washer Fluid Check
(page 218).
Washer fluid level low
Parking Aid Description and Action
Message
The system has detected a fault that requires service. See
Parking Aid
(page 146).
Parking aid fault Service
required
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Transit (TTH) Canada/United States of America, enUSA, First Printing Information Displays

Fuel Requirements - Choosing The
Right Fuel: Vehicles Operated
Where Ultra-Low Sulfur Diesel Fuel
Is Not Required
Use only a diesel engine configured for use
with high sulfur diesel fuel in markets with
diesel fuel that has sulfur content greater
than 15 ppm. Using low sulfur diesel fuel
(16–500 ppm) or high sulfur diesel fuel
(greater than 500 ppm) in a diesel engine
designed to use only ultra-low sulfur diesel
fuel may result in damage to engine
emission control devices and the
after-treatment system, potentially
rendering your vehicle inoperable.
For the engine to operate reliably on low
sulfur or high sulfur diesel fuel, the engine
must be a factory built high sulfur engine
(available as a dealer order option for
select markets) or an ultra-low sulfur
diesel fuel configured engine that has been
retrofitted for high sulfur diesel fuel using
Ford Motor Company dealer service parts.
Failure to use retrofit components other
than those available through your
authorized dealer will result in coolant
system damage, engine overheating,
selective catalyst reduction system or
diesel particulate filter damage and
possible base engine damage.
Vehicles with engines configured for use
with high sulfur diesel fuel are only
available for sale in countries where
ultra-low sulfur diesel fuel is generally not
available or mandated by the government.
Vehicles originally sold in a ultra-low sulfur
diesel fuel market that are subsequently
exported to non ultra-low sulfur diesel fuel
markets will need to be retrofitted (at the
customer
’s expense using Ford authorized
dealer service parts) in order to be reliably
operated on non ultra-low sulfur diesel
fuel. Biodiesel
You may operate your vehicle on diesel
fuels containing up to 20% biodiesel, also
known as B20.
Biodiesel fuel is a chemically converted
product from renewable fuel sources, such
as vegetable oils, animal fats and waste
cooking greases.
To help achieve acceptable engine
performance and durability when using
biodiesel in your vehicle:
•
Confirm the biodiesel content of the
fuel to be B20 (20% biodiesel) or less
by checking the label on the fuel pump.
• Only use biodiesel fuel of good quality
that complies with applicable industry
standards ASTM D975 for diesel and
ASTM D7467 for B6-B20 blends.
• Follow the recommended service
maintenance intervals. See Normal
Scheduled Maintenance (page 366).
• Do not store biodiesel fuel in the fuel
tank for more than one month.
• Do not use raw oils, fats or waste
cooking greases.
System Messages Action and Description
Message
Consider changing brands
or reducing biodiesel
content if you have cold
temperature fuel gelling
issues or this message
frequently appears.
Fuel Pres-
sure Low
Use of biodiesel in concentrations greater
than 20% may cause damage to your
vehicle, including engine and/or exhaust
after-treatment hardware (exhaust
catalyst and particulate filter) failures.
When using biodiesel in concentrations
greater than 20%, this can also cause fuel
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Transit (TTH) Canada/United States of America, enUSA, First Printing Fuel and Refueling