brake FORD WINDSTAR 1996 1.G Service Manual

Roadside Emergencies
267
%*
[RE03800(ALL)01/93]
Changing a Flat Tire
*
[RE03900(ALL)01/95]
If you get a flat tire while you are driving, do not apply the
brake heavily. Instead, gradually decrease the speed. Hold the
steering wheel firmly and slowly move to a safe place on the
side of the road. Park on a level spot, turn off the ignition, set
the parking brake, and turn on the hazard flashers.
% [RE04000(ALL)02/95]
Using the Spare Tire
*
[RE04100(ALL)03/94]
Your vehicle has a temporary spare tire (unless you ordered the
optional full-size spare tire). This spare tire is smaller than a
regular tire and is designed for emergency use only. Use it only
when you get a flat tire and replace it as soon as you can. This
spare tire is marked with the words TEMPORARY USE ONLY
so that you can easily identify it.
*
[RE04200(ALL)01/93]
RWARNING
If you use the temporary spare tire continuously or do
not follow these precautions, the tire could fail, causing
you to lose control of the vehicle, possibly injuring
yourself or others.
*
[RE04300(ALL)02/95]
When you drive with the temporary spare tire, DO NOT:
*
[RE04500(ALL)02/95]
n
exceed 50 mph (80 km/h) under any circumstances
*
[RE04600(ALL)01/93]
n
load your vehicle so that it is heavier than the maximum
vehicle load rating listed on the tire decal
*
[RE04700(ALL)01/93]
n
tow a trailer
*
[RE04800(ALL)01/93]
n
use tire chains
*
[RE04900(ALL)01/93]
n
try to repair the temporary spare tire or remove it from its
wheel
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Update:Tue Mar 19 08:18:21 1996

270
*
[RE06200(ALL)09/93]
10-1/2 pica
art:0040173-B
Removing the spare tire retainer
%*
[RE06800(ALL)03/95]
Changing the Tire
*
[RE06900(ALL)05/94]
You should only raise your vehicle with a jack properly placed
at the front or rear jacking points.
*
[RE07000(ALL)12/93]1.
Make sure that your vehicle will not move or roll. Put the
gearshift lever in P (Park). Set the parking brake and block
the wheel Ð in both directions Ðthat is diagonally opposite
the tire that you are changing.
*
[RE07100(ALL)01/93]
RWARNING
When one of the front wheels is off the ground, the
transaxle alone will not prevent the vehicle from moving
or slipping off the jack, even if the vehicle is in P (Park).
*
[RE07200(ALL)01/93]
RWARNING
To prevent the vehicle from moving when you change a
tire, be sure the parking brake is set, then block (in both
directions) the wheel that is diagonally opposite (other
side and end of the vehicle) to the tire being changed.
File:wnres.ex
Update:Tue Mar 19 08:18:21 1996

302
*
[SV02700(ALL)01/95]
n
Never get under a vehicle while it is supported by a jack
only. If you must work under a vehicle, use safety stands.
*
[SV02800(ALL)01/95]
n
Keep all lit cigarettes and other smoking materials away
from the battery and all fuel-related parts.
*
[SV02900(ALL)03/95]
Working Under the Hood
[SV03000(ALL)02/95]
Before you open the hood, read this section carefully.
*
[SV03100(ALL)02/95]
If you plan to work under the hood while the engine is
off:
*
[SV03200(ALL)01/93]
RWARNING
Set the parking brake and make sure the gearshift is
securely latched in P (Park). This will prevent your
vehicle from moving unexpectedly.
*
[SV03300(ALL)01/93]
RWARNING
Always remove the key from the ignition after you turn
off the engine.
*
[SV03400(ALL)03/95]
If you must work under the hood while the engine is
on:
[SV03500(ALL)05/95]
RWARNING
Set the parking brake and make sure that the gearshift is
securely latched in P (Park). This will prevent your
vehicle from moving unexpectedly.
*
[SV03600(ALL)03/95]
RWARNING
Do not wear loose clothing or jewelry that can get caught
in the moving parts.
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996

Servicing Your Windstar
315
*
[SV13200(ALL)01/93]
Comparisons With Environmental Protection Agency
(EPA) Fuel Economy Estimates
[SV13300(ALL)02/95]
EPA fuel economy figures are obtained from laboratory tests
under simulated road conditions and therefore are estimates
which may not reflect the actual conditions you experience. The
tests also do not exactly duplicate your personal style of
driving, including all your stops, starts, and lane changes. Other
factors that may affect fuel economy include using the air
conditioning, driving speed, vehicle load and tire inflation
pressure. The EPA fuel economy estimate is not a guarantee
that you will achieve the fuel economy shown.
%*
[SV13400(ALL)05/95]
Improving Fuel Economy
[SV13500(ALL)11/93]
You can improve the fuel economy for your vehicle in three
ways:
[SV13600(ALL)09/93]1.
Maintain your vehicle effectively. A well-tuned, properly
maintained vehicle gives you better fuel economy. Follow the
schedules for maintaining your vehicle that are in the
Maintenance Schedule and Recordbooklet.
[SV13700(ALL)02/95]2.
Drive your vehicle efficiently. Change your driving habits to
conserve fuel:
*
[SV13800(ALL)03/95]
n
Do not drive with your foot on the brake.
[SV13900(ALL)05/95]
n
Watch traffic so that you do not have to stop suddenly.
[SV14000(ALL)02/95]
n
Do not accelerate suddenly. Drive at a steady speed
whenever you can.
*
[SV14100(ALL)03/95]
n
Do not let the engine idle for a long time.
[SV14200(ALL)02/95]
n
Do not carry loads that are too heavy. To find out the limits
for the loads that your vehicle can carry, seeDriving with a
heavy loadin the Index.
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996

Servicing Your Windstar
317
*
[SV15000(ALL)01/95]
Neveruse:
*
[SV15100(ALL)01/95]
n
ªNon-Detergentº oils
*
[SV15200(ALL)04/95]
n
Oils labeled API SA, SB, SC, SD, SE, SF or SG
%*
[SV15300(ALL)01/95]
n
Additional engine oil additives, oil treatments or engine
treatments
%*
[SV15400(ALL)03/95]
Engine oils with anSAE 5W-30viscosity arePREFERREDfor
your vehicle. They provide the best engine performance, fuel
economy and engine protection for all climates down to-15ÊF
(-25ÊC).
%*
[SV15550(ALL)03/95]
Synthetic engine oils which are CERTIFIED and of the preferred
viscosity may be used in your engine. The engine oil and oil
filter must still be changed according to the maintenance
schedule.
%*
[SV15600(ALL)01/95]
Checking and Adding Engine Oil
*
[SV15700(ALL)03/95]
Since the proper amount of engine oil is important for safe
engine operation, check the oil using the dipstick each time you
put fuel in your vehicle. Remember the engine must be off, the
oil must be warm and the vehicle must be parked on level
ground.
%*
[SV15800(ALL)03/95]
Checking the engine oil level:
*
[SV15900(ALL)02/95]1.
Turn the engine off after it has warmed up and allow a few
minutes for the engine oil to drain back into the oil pan.
*
[SV16000(ALL)03/95]2.
Set the parking brake, making sure the gearshift is securely
latched in P (Park).
*
[SV16100(ALL)02/95]3.
Open the hood. Protect yourself from engine heat.
[SV16200(ALL)08/94]4.
Locate the dipstick labelled ªEngine Oilº and carefully pull it
out of the engine.
*
[SV16300(ALL)01/95]5.
Wipe the dipstick clean and put it back into position, making
sure it is fully seated.
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336
%*
[SV31700(ALL)02/93]
Checking the Automatic Transaxle Fluid
*
[SV31800(ALL)01/93]
With the vehicle on a level surface, start the engine and move
the gearshift lever through all of the gear ranges allowing
sufficient time for each position to engage. Securely latch the
gearshift lever in the P (Park) position, fully set the parking
brake and leave the engine running.
*
[SV32000(ALL)01/93]
Wipe off the dipstick cap, pull the dipstick out and wipe the
indicator end clean. Put the dipstick back into the filler tube and
make sure it is fully seated. Pull the dipstick out and read the
fluid level.
[SV32100(ALL)10/93]
When checking fluid at normal operating temperature, the fluid
level should be within the crosshatched area on the dipstick.
[SV32200(ALL)08/94]
7-1/2 pica art:0050021-A
The automatic transmission dipstick
[SV32250(ALL)11/93]
NOTE: Your vehicle should not be driven until some fluid
has been added if the fluid level is below the bottom
hole on the dipstick and the outside temperature is
above50ÊF (10ÊC). Addonly enough fluid to bring the
level above the bottom hole. The fluid level should be
rechecked at normal operating temperature.
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996

Servicing Your Windstar
337
%*
[SV32300(ALL)01/95]
Adding Automatic Transaxle Fluid
*
[SV32400(ALL)04/95]
The fluid type is stamped on the dipstick. Before adding any
fluid, be sure that the correct type will be used.
*
[SV32500(ALL)05/95]
Add fluid in 1/2 pint (0.25 liter) increments through the filler
tube to bring the level to the correct area on the dipstick. If an
overfill occurs, excess fluid should be removed by a qualified
technician.
%*
[SV32600(ALL)01/93]
NOTE: Always dispose of used automotive fluids in a
responsible manner. Follow your community's
standards for disposing of these types of fluids. Call
your local recycling center to find out about recycling
automotive fluids.
*
[SV32700(ALL)06/94]
NOTE: Always use Motorcraft MERCONHor equivalent
MERCONHautomatic transaxle fluid when you refill
your automatic transaxle fluid.
%*
[SV32800(ALL)02/95]
Brake Fluid
*
[SV32900(ALL)05/90]
Your vehicle is equipped with a brake fluid level indicator in
the master cylinder which lights the BRAKE warning light on
the instrument panel when the brake fluid level is low.
*
[SV33000(ALL)01/93]
Under normal circumstances, your vehicle should not use up
brake fluid rapidly. However, expect the level of the brake fluid
to slowly fall as you put more mileage on your vehicle and the
brake pads wear.
*
[SV33100(ALL)10/89]
Check the brake fluid at least once a year. You can do this by
looking at the fluid level in the plastic reservoir on the master
cylinder. The fluid level should be at or near the MAX mark.
*
[SV33200(ALL)05/95]
RWARNING
Brake fluid is toxic.
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338
*
[SV33220(ALL)05/95]
If brake fluid contacts eyes, flush eyes with running water for
15 minutes. Get medical attention if irritation persists. If taken
internally, drink water and induce vomiting. Get medical
attention immediately.
%*
[SV33300(ALL)02/95]
If the fluid is low, carefully clean and remove the filler cap
from the reservoir. Fill the reservoir to the MAX line with Ford
High Performance DOT 3 Brake Fluid C6AZ-19542-AA or DOT
3 equivalent fluid meeting Ford specification ESA-M6C25-A.
[SV33550(ALL)05/95]
13-1/2 pica
art:0050216-B
The brake fluid reservoir
*
[SV33600(ALL)01/95]
RWARNING
If you use a brake fluid that is not DOT 3, you will
cause permanent damage to your brakes.
*
[SV33700(ALL)01/95]
Do not fill the reservoir above the MAX line.
*
[SV33800(ALL)01/95]
If you find that the fluid level is excessively low Ð below the
seam or ridge on the outside of the plastic reservoir Ð have the
brake system inspected.
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996

Servicing Your Windstar
339
*
[SV33900(ALL)01/95]
RWARNING
Do not let the reservoir for the master cylinder run dry.
This may cause the brakes to fail.
%*
[SV34100(ALL)02/95]
Power Steering Fluid
*
[SV34200(ALL)01/95]
Check the level of the power steering fluid at least twice a
year (i.e., every Spring and Fall).
*
[SV34300(ALL)03/95]
To check the level of your power steering fluid:
[SV34400(ALL)02/95]1.
Start the engine and let it run until the power steering fluid
reaches normal operating temperature. The power steering
fluid will reach the right temperature after at least five
minutes of idling or at least one mile (1 km) of driving.
*
[SV34500(ALL)01/95]2.
While the engine idles, turn the steering wheel back and
forth several times. Make sure that the cap assembly is
installed at this time.
*
[SV34600(ALL)03/93]3.
Then turn the engine off.
*
[SV34700(ALL)01/93]4.
Check the fluid level in the power steering fluid reservoir.
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996

Servicing Your Windstar
351
[SV38601(ALL)05/95]
17-1/2 pica
art:0050215-D
The relay box cover located under the instrument panel
[SV38700(ALL)02/95]
Lights
*
[SV38800(ALL)01/95]
It is a good idea to check the operation of the following lights
frequently:
*
[SV38900(ALL)01/95]
n
headlamps
*
[SV39000(ALL)01/95]
n
tail lamps
*
[SV39100(ALL)01/95]
n
brakelamps
*
[SV39200(ALL)01/95]
n
hazard flasher
*
[SV39300(ALL)01/95]
n
turn signals
*
[SV39400(ALL)01/95]
n
license plate lamp
*
[SV39450(ALL)02/95]
n
fog lamps
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996