oil FORD WINDSTAR 2002 2.G User Guide

The high-current fuses are coded as follows:
Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
1 30A* Powertrain Control Module Relay
2 10A* Powertrain Control Module, Front
Electronic Module
3 10A* A/C Compressor Clutch
4 25A* Horns, Horn Relay (coil)
5 15A* Fuel Pump Motor, Powertrain
Control Module
6 30A* Front Wiper Motor, Front Wiper
Relay, Front Washer Pump, FEM
7 25A* Rear Wiper Motor, Rear Washer
Pump, Rear Wiper Relay (coil)
8 Ð Not Used
9 15A* Right Headlamp (Low and High
Beam)
10 15A* Right Front Park Lamp, Right
Front Turn Lamp, Right Front
Cornering Lamp, Right Front
Auxiliary Driving Lamp
503
304
303
302301
502
501
207201
202
203
204122118114110106102
121117113109105101
120116112108104
119115111107103
24
209206
208
18161412108642
1715131197531
205
23
22
21
401
20
19
Roadside Emergencies
209

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
11 15A* Left Front Park Lamp, Left Front
Turn Lamp, Left Front Cornering
Lamp, Left Front, Auxiliary
Driving Lamp
12 15A* Left Headlamp (Low and High
Beam)
13 10A* Alternator Field Sense
14 10A* Front Electronic Module (LH
Door Lock Motor)
15 20A* T/T park Lamps
16 20A* T/T Turn Lamps
17 Ð Not Used
18 Ð Not Used
19 15A* AX4S Transaxle, Vapor
Management Valve, A/C Clutch
Relay Coil, EGR Control Solenoid,
Engine Fuel Control HO2S #11
Sensor, Engine Fuel Control HO2S
#21 Sensor, Catalyst Monitor
HO2S #12 Sensor, Catalyst
Monitor HO2S #22 Sensor,
Canister Vent Solenoid, Intake
Manifold Runner Control
20 15A* Ignition Coil, Intake Air Control
Valve, Fuel Injectors #1, #2, #3,
#4, #5, #6, Mass Air Flow Sensor,
Fuel Pump Relay Coil, Intake
Manifold Runner Control,
HI-Speed Cooling Fan Relay Coil,
LO-Speed Cooling Fan Relay Coil,
Powertrain Control Module,
Passive Anti-Theft Receiver
21 Ð Not Used
22 Ð Not Used
23 Ð Not Used
24 Ð Not Used
Roadside Emergencies
210

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
101 40A** ABS Module or IVD Module
102 40A** ABS Module or IVD Module
103 40A** SSP4 Relay, SSP4 Relay (coil)
104 30A** LH Power Seat Motors (if
equipped), LH Power Lumbar
Motor (if equipped), Driver Seat
Memory Module (if equipped)
105 30A** Starter Motor Solenoid, Ignition
Switch
106 30A** Delayed Accessory Relay, Delayed
Accessory Relay (coil), Front
Electronic Module, RHF Window
Motor
107 50A** RH/LH Engine Cooling Fan
Motors, Cooling Fan Dropping
Resistor
108 Ð Not Used
109 30A** Heated Seat Modules (RH/LH)
110 50A** RH Power Sliding Door Module
111 40A** Fuse Junction Box
112 30A** Trailer Tow, Electric Brake
Controller
113 30A** Front Electronic Module (LH
Window Motor)
114 40A** SSP3 Relay, SSP3 Relay (coil)
115 50A** Fuse Junction Box Bus #2
116 30A** Heated Backlight Relay
117 40A** Auxiliary Blower Relay (coil),
Auxiliary Blower Motor
118 50A** LH Power Sliding Door Module
119 30A** Fuse Junction Box Bus #1
120 40A** Front Blower Relay (coil), Front
Blower Motor
Roadside Emergencies
211

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
121 20A** Ignition Switch, Rear Defrost
Relay (coil)
122 40A** RH Power Seat Motors, RH Power
Lumbar Motor
201 Ð Not Used
202 Ð Front Wiper ON/OFF Relay
203 Ð Rear Wiper Relay
204 Ð A/C Clutch Relay
205 Ð Horn Relay
206 Ð Not Used
207 Ð Fuel Pump Relay
208 Ð Not Used
209 Ð Front Wiper Hi/Low Relay
301 Ð Starter Interrupt Relay
302 Ð High Speed Engine Cooling Fan
Relay
303 Ð Low Speed Engine Cooling Fan
Relay
304 Ð Powertrain Control Module Relay
401 Ð Not Used
501 Ð Powertrain Control Module Diode
502 Ð Not Used
503 Ð Not Used
* Mini Fuses ** Maxi Fuses
CHANGING THE TIRES
If you get a flat tire while driving, do not apply the brake heavily.
Instead, gradually decrease your speed. Hold the steering wheel firmly
and slowly move to a safe place on the side of the road. If your Low tire
warning light is on, refer toLow tire warningin theMaintenance and
specificationschapter.
Roadside Emergencies
212

REPAIRING PAINT CHIPS
Remove particles such as bird droppings, tree sap, insect deposits, tar
spots, road salt and industrial fallout before repairing paint chips.
Minor scratches or paint damage from road debris may be repaired using
the Ultra Touch Prep and Finishing Kit (F7AZ-19K507±BA), which is
available at your authorized Ford, Lincoln or Mercury dealer. This kit
contains:
²Lacquer Touch-Up Paint (ALBZ-19500±XXXXA)
²Exterior Acrylic Spray Lacquer (ALAZ-19500±XXXXA)
Please note that the part numbers (shown as XXXX above) will vary with
your vehicle's specific coloring.Carefully observe the application
instructions on the products.
CLEANING THE WHEEL RIMS AND COVERS
Aluminum wheel rims or covers are coated with a clearcoat paint
finish.
Some automatic car washes may cause damage to the finish on your
wheel rims or covers. Chemical-strength cleaners, or cleaning chemicals,
in combination with brush agitation to remove brake dust and dirt, could
wear away the clearcoat finish over time.
Do not use hydrofluoric acid-based or high caustic-based wheel
cleaners, steel wool, fuels or strong household detergents for
soiled wheel rims and covers.
Never apply any cleaning chemical to hot or warm wheel rims or covers.
Clean wheel rims and covers with Detail Wash (ZC-3±A), which is
available from your authorized Ford, Lincoln or Mercury dealer. Spray
cleaner on cool wheel rims or covers and allow to set for 2±5 minutes.
Agitate the area with a sponge and rinse off with plenty of water.
Use Extra Strength Tar and Road Oil Removal (B7A-19520±AA),
available from your authorized Ford, Lincoln or Mercury dealer, in order
to remove tar and grease from wheel rims and covers.
Cleaning
236

CLEANING THE ENGINE
Engines are more efficient when they are clean because grease and dirt
buildup keep the engine warmer than normal. When washing:
²The engine must be cool to the touch before spraying with water.
²Never spray a hot engine with cold water, as damage to the
engine block or engine components may occur.
²Use caution when using a self-serve power washer (1000psi maximum
pressure) to clean the engine, as the high-pressure fluid could
penetrate the sealed parts and cause damage.
²Never apply anything to any exposed belts in the engine
compartment, including the belt dressing.
For general cleaning of the engine and engine compartment, spray
Engine Shampoo and Degreaser (F4AZ-19A536±A) on all parts that
require cleaning and pressure rinse the area with cool water.
²Cover the highlighted areas to prevent water damage when cleaning
the engine.
²Never wash or rinse the engine while it is running; water in the
running engine may cause internal damage.
WASHING NON-PAINTED PLASTIC EXTERIOR PARTS
Use Detail Wash (ZC-3±A) for routine cleaning.
If tar or grease spots are present, clean with Extra Strength Tar and
Road Oil Removal (B7A-19520±AA).
Use only approved products to clean plastic parts.These products
are available from your authorized Ford, Lincoln or Mercury dealer.
Cleaning
237

CLEANING WOOD-TONE TRIM
Wipe stains with a clean, soft cloth and Ultra Clear Spray Glass Cleaner
(E4AZ-19C507±AA). Dry the area by wiping with a dry, soft, clean cloth.
WASHING THE EXTERIOR LAMPS
In order to avoid scratching the plastic lamps, do not use dry
paper towels, non-approved chemical solvents or abrasive
cleaners.
Use a soft cloth and a solution of Triple Clean (EOAZ-19526±AA), mixed
properly with water, in order to remove bug residue. If tar or grease
spots are present, clean with Extra Strength Tar and Road Oil Removal
(B7A-19520±AA).
CLEANING THE WINDSHIELD, WIPER BLADES AND REAR
WINDOW
If the wiper does not wipe properly, substances on the windshield, rear
window or the wiper blades may be the cause. These may include hot
wax treatments used by commercial car washes, tree sap, or other
organic contamination.
Do not clean the windshield or rear window glass with abrasives,
as they may cause scratches.
Do not use fuel, kerosene, or paint thinner to clean the
windshield, rear window or the wiper blades as damage may
occur.
Clean the outside of the windshield or rear window with a non-abrasive
cleaner such as Ultra Clear Spray Glass Cleaner (E4AZ-19C507±AA),
available from your authorized Ford, Lincoln or Mercury dealer. If after
cleaning the glass surface, the water sheets from the glass (e.g., does not
bead), then the window is clean.
The windshield, rear window and wiper blades should be cleaned
regularly. Wiper blades can be cleaned with isopropyl (rubbing) alcohol
or windshield washer solution. Be sure to replace wiper blades when
they appear worn or do not function properly.
Cleaning
238

CLEANING THE INSTRUMENT PANEL
Clean the instrument panel with a damp cloth, then dry with a dry cloth.
Avoid cleaners or polish that increase the gloss of the upper portion of
the instrument panel. The dull finish in this area helps protect the driver
from undesirable windshield reflection.
Do not use chemical solvents or strong detergents when cleaning
the steering wheel or instrument panel to avoid contamination of
the air bag system.
Cleaning the instrument cluster lens
Wipe the cluster area with a soft, damp cotton towel. Dry the area with a
clean, dry towel.
CLEANING SEATS EQUIPPED WITH SIDE AIR BAGS
Remove dust and loose dirt with a vacuum cleaner. In order to remove
stains and soil, clean with Extra Strength Upholstery Cleaner
(E8AZ-19523±AA).
Never saturate the seat covers with any cleaning solution.
Do not use chemical solvents or strong detergents when cleaning
the seat where the side air bag is mounted. Such products could
contaminate the side air bag system and affect performance of the side
air bag in a collision. The air bag may not function correctly and not
provide injury reduction benefits.
CLEANING THE INTERIOR FABRIC, CARPETS AND CLOTH SEATS
Remove dust and loose dirt with a vacuum cleaner. Remove light stains
and soil with Extra Strength Upholstery Cleaner (E8AZ-19523±AA).
Never saturate the seat covers with cleaning solution.
Do not use household cleaning products or glass cleaners, which
can stain and discolor the fabric and affect the flame retardent
abilities of the seat materials.
If grease or tar is present on the material, spot-clean the area first with
Spot and Stain Remover (F3AZ-19521±WA). Follow up by recleaning the
area with Extra Strength Upholstery Cleaner (E8AZ-19523±AA).
Cleaning
239

CLEANING LEATHER SEATS (IF EQUIPPED)
All Ford, Lincoln and Mercury vehicles with leather seating surfaces have
a clear, protective coating over the leather.
To clean the leather seats, simply use a soft cloth with Deluxe Leather
and Vinyl Cleaner (F2AZ-19521±WA). Dry the area with a soft cloth.
It is recommended that you use the Deluxe Leather Care Kit
(F8AZ-19G253±AA), available from your authorized Ford, Lincoln or
Mercury dealer. The mild cleaner and special pad available in the kit
cleans the leather and maintains its natural beauty. For best results,
follow the instructions printed on the cleaner label. Regular cleaning of
your leather upholstery helps maintain its resiliency and color.
Do not use household cleaning products, alcohol solutions,
solvents or cleaners intended for rubber, vinyl and plastics, or
oil/petroleum-based leather conditioners. These products may
cause premature wearing of the clear, protective coating.
CLEANING THE INSIDE WINDOWS
Use Ultra Clear Spray Glass Cleaner (E4AZ-19C507±AA) for the inside
windows if they become fogged.
To clean, use two lint-free, soft towels, folded into a pad-shape. Mist the
glass completely with cleaner, and use one of the towels to evenly agitate
the surface. Use the other towel to remove the residue.
WASHING MIRRORS, MIRROR HOUSINGS AND REFLECTIVE
SURFACES
Do not clean mirrors, mirror housings or reflective surfaces with
abrasive materials or a dry cloth.
Use a soft cloth and Detail Wash (ZC-3±A) mixed with water in order to
clean the mirror housing. Use Glass Cleaner (E4AZ-19C507±AA) in order
to clean the reflective mirror surface.
Use care when removing ice from outside mirrors as you may damage
the reflective surface.
CLEANING AND MAINTAINING THE SAFETY BELTS
Clean the safety belts with Extra Strength Upholstery Cleaner
(E8AZ-19523±AA), available from your authorized Ford, Lincoln or
Mercury dealer.
Cleaning
240

Do not use bleach, dye or any other solvent to clean the belts, as
these actions may weaken the belt webbing.
UNDERBODY
Flush the complete underside of your vehicle frequently. Keep body and
door drain holes free from packed dirt.
FORD, LINCOLN AND MERCURY CAR CARE PRODUCTS
Your Ford, Lincoln or Mercury dealer has many quality products available
to clean your vehicle and protect its finishes. These quality products
have been specifically engineered to fulfill your automotive needs; they
are custom designed to complement the style and appearance of your
vehicle. Each product is made from high quality materials that meet or
exceed rigid specifications. For best results, use the following or
products of equivalent quality:
Ford Custom Clearcoat Polish*
Ford Custom Silicone Gloss Polish
Ford Custom Vinyl Protectant* (not available in Canada)
Motorcraft Vinyl Conditioner (Canada only)
Ford Deluxe Leather and Vinyl Cleaner (not available in Canada)
Motorcraft Vinyl Cleaner (Canada only)
Ford Extra Strength Tar and Road Oil Remover* (not available in
Canada)
Ford Extra Strength Upholstery Cleaner (not available in Canada)
Ford Custom Bright Metal Cleaner
Motorcraft Premium Car Wash Concentrate
Motorcraft Carlite Glass Cleaner (Canada only)
Ford Spot and Stain Remover*
Ford Super Premium Tire and Trim Dressing
Ford Triple Clean
Ford Ultra-Clear Spray Glass Cleaner (not available in Canada)
Ford Engine Shampoo and Degreaser
* May be sold with the Motorcraft name
Cleaning
241