door lock GEELY CK 2008 Workshop Manual

2095. DOOE COURTESY LAMP SWITCH ( ON DOOR LOCK ACTUATOR)
Inspect door courtesy lamp switch for continuity.
Inspect continuity between the terminal and the ground when the switch operates.
If it is not as specified, replace the switch.
6. REAR TRUNK LAMP SWITCH ASSEMBLY
Inspect rear trunk lamp switch for continuity.
Inspect continuity between the terminal and the ground when the switch operates.
If it is not as specified, replace the switch.
7. ROOM LAMP ASSEMBLY
Inspect each terminal on room lamp assembly for continuity.
If it is not as specified, replace the dome lamp or the switch.S w it c h pos it ion T e s t e d t e r mina l C ondit ion
ON 1 – Ground the body Continuity
OFF 1 – Ground the body No c ontinuityTe ste d te rmina l Condition
ON 1-2 Continuity
OFF 1-2 2-3 No continuity
DOOR (The door is a jar) 2-3 Continuity
DOOR (The door is c lose d) 2-3 No continuity
ON (Switc h is pre ssed) 1-2 Continuity
OFF 1-2 No continuity Switc h position
Interior dome la mp
LR and RR reading lampsSwitch position Tested terminal Condition
ON (The door is we ll close d) 1 – Ground the body Continuity
OFF (The door is aja r) 1 – Ground the body No c ontinuity1
2
3

2682Disconnect the positive (+) and negative (-) terminal cables from the battery and remove the battery from
the vehicle.
3The airbag assembly shall be deployed according to the following procedures.
(2) Driver airbag assembly
1Remove the knee bolster.
2Remove the connector (yellow) that connecting the lower end of the clock spring with the wire harness
of the instrument panel (see the figure below).
3Tie two 6m plus wire harnesses for deployment to the adaptor wire harness of the airbag, and wrap the
connecting points with insulating tape for insulation. The other ends of the wire harness for deployment
are connected to each other (short circuited). Unexpected deployment resulted from static electricity
shall be prevented.
4From the yellow connector of the clock spring, lead the airbag adapter wire harnesses out of the vehicle
by means of the wire harnesses for deployment (see the figure below).
5To restrain the noise, close all the windows and doors and put on the vehicle cover. NOTICE
Work must be started 60s after the positive (+) and negative (-) terminal cables are detached from battery.NOTICE
Remove the connector of the clock spring from the wire harness of the instrument, the connector will be
short circuited automatically, which can avoid the possible serious accident resulted from the deployment of
the diver airbag assembly due to static electricity.
NOTICE
The glass will likely break up if there is crack. Vehicle covers shall be put on.

319(II) Outside Trim and Rear AccessoryRear trunk lid
(See rear trunk lid
r em o v a l/ in s t allat io n )
Rear trunk lid inside trim and
accessory
(See rear trunk lid
r em o v a l/ in s t allat io n )
2 Rear w indshield 9 Quarter Window glass
Rear lic ense box Rear door w eatherstrip
(See rear trunk lid
r em o v a l/ in s t allat io n )(See rear door removal/installation)
Rear bumper
(See rear bumper
r em o v a l/ in s t allat io n )
Rear door glass Front door w eatherstrip
(See rear door removal/installation) (See front door removal/installation)
6 Rear mudguard skirt 13 Rear trunk lock
7 Roof garnish 4 11 Rubbing strap
512 1 8 O u t e r d o o r s ill u n d er t h e t r im b o ar d
310

326(III) Outside Rear View MirrorAttach the outside rear view mirror to the left and right doors. Integrate the outside rear view mirror with the
body smoothly using specially designed rubber bushing to make it a whole. The forward and rearward folding
of the rear view mirror will not be affected after being knocked. It is also a major way to reduce the whole
vehicle's air resistance coefficient.
Attach the lens to the plate with double sided adhesive tape. The plate is connected to the rear view mirror
case with the ball hinge to prevent fragment from splashing when it is broken, which may result in injury and
it is convenient to replace the broken lens. Pry the plate from the ball socket with the tool when the lens is
broken for replacement and press the new one into the ball socket. The case overturn force is designed to be
30N, enabling it liable to overturn when impacted by person or object and hence reducing the mutual damage.
The adjust handle of the outside rear view mirror is designed to be built in the vehicle to facilitate the
operator's direction adjustment. The optional flat mirror is generally selected for driver side to ensure the
sense of reality and distance. Spherical mirror is used for front passenger side to enlarge the rear field of
vision. In addition, outside rear view mirror has also the feature of electrical heating and defogging.
Notice
When folding the outside rear view mirror, be careful not to put your finger between the outside
rear view mirror and the mirror foot to avoid being crushed!Replace the Rear View MirrorRemoval
1. Remove battery negative cable.
2. Remove the inside trim.
3. Disconnect electric outside rear view mirror connector.
4. Remove screw and outside rear view mirror retaining clip.
5. Remove electric outside rear view mirror.
6. The installation is in the reverse order of the removal.Installation1. Position the rear view mirror on the door
2. Tighten the screw from left lower side screw clockwise
Tighten
Tighten the outer rear view mirror screw to 1.5 N.M¡«2 N.M
3. Install rear view mirror inside trim cover
4. Install rear view mirror inner adjust handle

327(IV) Rear trunk LidComponent View:
1.Rear trunk Lid Hinge Pin 2.Rear trunk Lid Hinge Retainer3.Rear trunk Lid Hinge Retainer
Mounting Nut4.Rear trunk Door Hinge Cushion 5.Rear trunk Lid Outer Panel And Reinforcement
Assembly 6.Geely Logo7.Rear License Plate Assembly8.Rear License Plate Assembly
Mounting Nut9.Rear trunk Lid Weatherstrip10.Rear trunk Lid inside Trim Board 11.Rear
trunk Lid Cushion12.Rear trunk Door Lock Cylinder Assembly 13.Rear trunk Lid inside Trim Board Clip
14.Rear trunk Lid Hinge Attaching Bolt 15.Rear trunk Door Lock Cable Assembly16.Rear
trunk Door Oil Filler Cable Assembly 17.Rear trunk Lid Hinge 18.Rear trunk Lid Spring

3281.Rear trunk Lid Removal/Installation
Warning
It is dangerous to remove the rear trunk lid spring before supporting the rear trunk lid. The rear
trunk lid may drop and result in body injury. Fully open the rear trunk lid, support the rear trunk
lid before removing the brace.
Remove rear trunk lid under the help of the assistant.(1) Disconnect the negative (--) terminal cable from the battery;
(2) Disconnect rear trunk wire harness connector. Pull the rear trunk lid wire harness out from the rear
trunk;
(3) Remove rear trunk door lock cylinder assembly. Pull out the rear trunk door lock cable;
(4) Remove rear trunk lid spring;
(5) Remove rear trunk lid hinge connecting bolt. Remove the rear trunk lid;
(6) Remove rear trunk lid hinge seat mounting nut. Remove the rear trunk lid hinge seat and the rear trunk lid
hinge
(7) Remove rear trunk door oil filler cable assembly;
(8) Remove cushion;
(9) Remove rear trunk lid hinge pin. Remove rear trunk lid hinge from the bracket;
(10) Remove rear trunk lid weatherstrip;
(11) Remove rear trunk lid inside trim board clip, Remove rear trunk lid inside trim board;
(12) Remove rear license plate assembly mounting nut , Remove rear license plate assembly;
(13) The installation is in the reverse order of the removal.;
(14) Adjust the rear trunk lid. (See rear trunk lid adjustment)2.Rear trunk Lid Adjustment(1) Measure the clearance and height between the rear trunk lid and vehicle body.
(2) Loose the rear trunk lid hinge mounting bolt or the rear trunk latch mounting screw and reinstall the rear
trunk lid if it is not as specified.
Clearance
a: 3.74mm
b: 1.0mm
c: 4.0mm
(3) Tighten the rear trunk lid hinge bolt;
(4) Close the rear trunk lid

350(XVI) DoorFront DoorFront Door Components:
1.Front Door 2.Front Door Hinge 3.Front Door Lock And Door Lock Actuator
4.Front Door Inner Trim Board 5.Power Window Motor 6.Power Window Actuator
7.Door Inside Handle8.Protection Device 9.Door Outside Handle10.Front Door Lock Hole
11.Front Door Glass 12.Door Window Regulator Run 13.Front Door Weatherstrip A
14.Front Door Lower Weatherstrip 15.Front Door Weatherstrip B16.Front Door Lock Striker11
16 10
8 9
3
15
14
13 4 5 6
1 12
2 7

353(2) Get the window regulator from the hole in the lower door
4.Front Door Lock And Door Lock Actuator Removal/In-
stallation
(1) Remove front door component.
(2) Remove the screw and then remove the front door lock and
the door lock actuator.
(3) The installation is in the reverse order of the removal.Power Window Glass
Regulator Actuator
Power Window Glass
Regulator MotorFront Door ComponentScrewFront Door Lock Latch
and Lock Motor

354Rear door
Rear door Component
1.Rear Door 2.Rear Door Hinges 3.Rear Door Lock And Door Lock Actuator
4.Rear Door Inner Trim Board 5.Power Window Motor 6.Power Window Actuator
7.Door Inside Handle 8.Door Outside Handle 9.Rear Window Glass 10.Quarter Window
11.Window Glass Regulator Run 12.Glass Run13.Quarter Window Weatherstrip
14. Rear Door Weatherstrip A 15.Rear Door Lower Weatherstrip 16.Rear Door Weatherstrip B
17.Rear Door Lock Striker
1.Rear Door Removal/Installation
(1) Disconnect the negative (--) terminal cable from the battery.
(2) Remove the connector.
(3) Remove rear door hinges.
(4) Remove the rear door
(5) The installation is in the reverse order of the removal.
(6) Adjust the rear door. (See Rear door Adjustment)1
2 3
4
5 6
7 8
9 10
12 13
15 11 14 17
16

355Rear Doorinside Trim
Rear Doorinside Trim Component:
1.Rear Doorinside Trim Board Assembly2.Rear Door Lock Inner Handle Assembly
3.Controller
Trim Board 4.Door Handle5.Set Screw
1.Rear doorinside trim board removal/installation
(1) Remove the set screw. (See Figure 5)
(2) Remove the rear door inside trim board assembly.
(3) Disassemble the inside trim board assembly as required
(4) The installation is in the reverse order of the removal.1 2 3 4 5