lock GEELY FC 2008 Workshop Manual

Switch position
UP
OFF
DOWNright front, avometer
terminal
4-15, 6-10
4-10, 6-10
6-15,4-10right rear, avometer
terminal
9-15, 7-10
9-10, 7-10
7-15, 9-10Left rear, avometer
terminal
3-15, 1-10
3-10, 1-10
1-15, 3-15situations
Conduction
Conduction
Conduction
Switch position
UP
OFF
DOWNright front, avometer
terminal
4-15
4-6
6-15right rear, avometer
terminal
9-15
7-9
7-15Left rear, avometer
terminal
3-15
1-3
1-15situations
Conduction
Conduction
Conduction
Windshield/bodywork glass/wing mirror--Electric window control system
Phenomena
Electric window does not Work(all)(electric
door lock does Not work)
Electric window does not work(all) (electric
door lock is normal)
Automation system does Not work
Only one window can not Move
Electric window system Does not workimpossible positions
1. POWER fuse(center power distribution box)
2.
window shift main relay (center Distribution box)
3. wiring harness
1. ignition switch
2. left front door control Panel assembly
3. wiring harness
4. electric window generator
1. left front door control panel assembly
2. electric window generator (driver seat)
1. left front control panel assembly
2. electric window switch
3. electric window generator
4. wiring harness
1. left front door control panel assembly
2. wiring harnesswiring harness
-
-
-
-
319
-
320
319
320
319
320
320
-
319
-.
Inspect
1. Inspect left front door control panel assembly
[68000142]
Action switch, inspect the conduction among joint terminals.
Notes: Whether it works good or bad ,it can judged by
basic function. Becauce the conduction can not inspect
by ascending or descending driver’s electric window main
switch.
Electric window does not locked
Electric window locked
Malfunction phenomena table
If the conduction does not limit to regulations, replace electric window main switch.
 319 

Windshield/bodywork glass/wing mirror--Electric window control system
Switch position avometer terminalssituations
UP 4-5, 2-3conduction
OFF 4-5, 1-3conduction
DOWN 2-5, 1-3conduction
Battery terminals working direction
Battery anode lead-terminal 5 main driving axis working
Battery cathode lead-terminal 4 as clockwise
Battery anode lead-terminal 4 main driving axis working
Battery cathode lead-terminal 5 as anticlockwise
2. Inspect electric window switch assembly
Active switch, inspect the conduction among the joint terminals.
If the conduction does not limit to regulations, replace electric
window main switch.
3. Inspect left rear electric window motor assembly.
(a) Inspect the function of left rear electric window assembly.
(1) Inspect whether the motor works calmly.
4. Inspect electric window shift relay [67000061]
Check the conduction of relay (mark: P/W)
If the conduction does not limit to regulations, replace relay.
 320 
Conditionsavometerregular situations
Always 1-2conduction
Supply battery voltage
To that between terminal 13-5 conduction
and terminal 2

Windshield/bodywork glass/wing mirror--Front windscreen
Front windscreen
Change
Clues on: Please assemble as the disassembly opposite sequence. Assemble directions could
be got when necessary.
1. Disassemble right front pillar trim board assembly [68010017] (referring to page 390)
2. Disassemble left front pillar trim board assembly [68010014] (referring to page 390)
3. Disassemble inner rear mirror assembly [67010013] (referring to page 390)
4. Disassemble right sun shade [68010085] (referring to page 390)
5. Disassemble left sun shade [68010084] (referring to page 390)
6. Disassemble interior front headlamp assembly [67010075] (referring to page 390)
7. Disassemble passenger handle (referring to page 390)
8. Disassemble sun shade pothook [68010086] (referring to page 390)
9. Disassemble top interior trim board
Disassemble top interior trim board
10.Disassemble top left trim tape [68000128]
11. Disassemble top right trim tape [68000129]
12. Disassemble front windscreen sealed trim board [68000062]
(a) Use blade to cut trim tape as the drawing.
Note: Do not cut the bodywork.
(b) Disassemble rudimental trim type.
steel wire
 321  13. Disassemble front windscreen assembly [68000061]
(a) Use a steel wire to drill through windows and bodywork.
(b) Tie something like wood block at both the end of steel wire.
Clues on: Stick adhesive tape on the bodywork at work
to prevent paintwork from scraping.
Clues on: When separate window, do not damage
paintwork and interior trim board. When disassemble
front windscreen,put a plastic board between steel wire
and panel to prevent scratching the panel.
(c) Pull steel wire along front windscreen around, remove
agglutinant.
(d) Disassemble front windscreen.
Note: When cut front windscreen down, leave aggluti-
nant as much as possible on the bodywork.
14.Clean front windscreen assembly [68000061]
Use white gasoline to clean front windscreen around.
15. Assemble windscreen orientation plastic button

Windshield/bodywork glass/wing mirror--Front windscreen
Assemble two orientation block on the windscreen as the
drawing.
A: 40mm
B: 8mm
16. Assemble front windscreen in board sealed tape
[68000063]
Stick sealed tape with double faced adhesive tape on both
sides.
a: 7mm
b: 22.5mm
c: 45mm
d: 5mm
17. Assemble front windscreen assembly [68000061]
(a) Put front windscreen at the right position.
(b) Inspect the contacting part of front windscreen brim whether
it is flat
(c) Mark signal between bodywork and glass.
(d) Disassemble front windscreen .
(e) Use blade to remove granulation area.
Note: leave agglutinant as much as possible on the
bodywork.
(f) Use duster cloth with cleaner to clean the agglutinant on
the incision.
Clues on: When all the agglutinant has been removed
completely, clean the bodywork.
(g) Use brush to daub M priming paint on the o contacting part
of bodywork.
Notes:
zDry M priming paint for three minutes.
zDo not daub M priming paint on the agglutinant.
zOpened M priming paint can not use for the next
 322 
Bond
Bond

Windshield/bodywork glass/wing mirror--Rear ventilation window
Rear ventilation window
Change
Clues on: Please assemble by the sequence opposite with disassembling sequence. Assemble
directions could be got when necessary.
1. Disassemble the step trim board of left rear door [68010022] (referring to page 390)
2. Disassemble the step trim board of right rear door [68010024] (referring to page 390)
3. Disassemble left rear door frame sealed tape [68010059]
4. Disassemble right rear door frame sealed tape [68010060]
5. Disassemble rear seat cushion
6. Disassemble rear seat back assembly (fixed) [68010076] (referring to page 354)
7. Disassemble rear seat right back assembly (fixed) [68010079] (referring to page 352)
8. Disassemble rear seat left side back assembly (separate) [68010078](referring to page
352)
9. Disassemble left rear pillar interior trim board assembly [68010026] (referring to page
390)
10. Disassemble right rear pillar interior trim board assembly [68010027] (referring to page
390)
11. Disassemble high brake light assembly [68010008]
12. Disassemble rear platform front-below trim board [68010034]
13. Disassemble rear wind window sealed trim tape [68000104]
(a) Use blade to cut the trim tape as the drawing.
steel wire
 324 
Notes: Do not damage the bodywork by blade.
(b) Disassemble rudimental trim tape.
14. Disassemble rear ventilation window assembly
[68000103]
(a) Use a steel wire to drill through windows and bodywork.
(b) Tie something like wood block at both the end of steel wire.
Clues on: Stick adhesive tape on the bodywork at work
to prevent paintwork from scraping.
Notes: When separate window, do not damage
paintwork and interior and exterior trim board.
(c) Pull steel wire along front windscreen around, removal
agglutinant.
(d) Disassemble front windscreen.
Note: When cut front windscreen down, leave aggluti-
nant as much as possible on the bodywork.
15. Clean rear ventilation window assembly [68000103]
Use white gasoline to clean rear ventilation window around.
16. Assemble windscreen orientation plastic button
[68000064]
Assemble two orientation block on the rear windscreen as the

Panel/combination instrument--combination instrument
(b) Inspect light warning buzzer function
(1) Disassemble combination instrument.
(2) Connect battery positive wire to terminal A5 and nega-
tive to terminal A1 and A2.
(3) Connect battery positive wire to terminal A18 and nega-
tive to terminalA17,inspect buzzer.
Audio buzzer: long buzzes
(4) When buzzer works, connect battery positive wire to ter-
minal A4,inspect whether buzzer stop working.
11. Inspect key buzzer
(a) Inspect when key buzzer and light warning buzzer works
together, only key buzzer works.
(1) Insert the key, when driver seat door opens, turn ignition
switch to OFF (LOCK or ACC). inspect key buzzer works
1HZ discontinuously.
(b) inspect key buzzer function
(1) Disassemble combination instrument.
(2) Connect battery positive wire to terminal A5 and nega-
tive to terminal A1 and A2.
(3) Connect battery negative wire to terminal A17 and B8,
inspect buzzer which should work discontinuously.
(4) When buzzer works, connect battery positive wire to ter-
minal A4,inspect whether buzzer stop working.
12. Inspect brake system indictor
(a) Inspect parking brake system indictor
Key warning
switch
Key switch
1G gear
Pull out the key
Open driver door
Buzzer
B8
B1
A1A20
(1) Disassemble the joint of parking brake switch, and earth terminals of wiring harness side joints.
(2) Turn ignition switch to ON, inspect brake system indictor light lights.
(b) Inspect brake oil level indicator light
(1) Disassemble the joint of brake oil level indicator light, connect terminal of wiring harness side
joints.
(2) Turn ignition switch to ON, inspect brake system indicator light lights.
 338 

Panel/combination instrument--panel
32. Disassemble lower panel assembly [68010005]
(a) Disassemble the joint of indoor temperature sensor.
(b) Disassemble machine cover locking pull cable with handle assembly.
(c) Disassemble six D bolts.
(d) Disassemble six fixing clamps and panel lower board.
33. Disassemble left storage box of lower panel [68010007]
34. Assemble upper panel assembly [68010004]
Assemble upper panel assembly with D bolt and two A screws.
D bolt: 18 N⋅m
35. Assemble CD machine assembly [67000126]
(a) Assemble pedal central ventilation hole assembly on CD machine assembly.




 345 

5. Disassemble lower trim cover of front chair gasket.
6. Disassemble inner trim cover of front chair gasket.
Disassemble the screw and inner trim cover of front chair gasket.
7. Disassemble left front safety belt locker assembly
[68010040]
(a) Cut off fixing clasp.
(b) Disassemble the bolt and left/right front safety belt locker
Chair--Front chair
 350 
assembly.
8. Disassemble chair backrest assembly.
(a) Disassemble the clasp.
(b) Over turn exterior cover of chair backrest , then disassemble the clasp.
(c) Disassemble four bolts and chair backrest assembly.
9. Disassemble exterior cover of chair backrest .
(a) Disassemble head pillow bracket.
(b) Disassemble fixing clamp and adjusting lever of waist support lever.
(c) Disassemble the clamp, then disassemble exterior cover of chair backrest with gasket.
(d) Disassemble the clamp, then disconnect exterior cover of chair backrest with chair backrest gasket.
(e) Disassemble two screws and waist support lever.
10. Disassemble exterior cover of chair gasket.
(a) Disassemble fixing clamp, then disassemble exterior cover of chair backrest with gasket.
(b) Disassemble the clamp, then disconnect exterior cover of chair backrest with chair backrest gasket.
11. Disassemble chair gasket bracket assembly.
12. Disassemble chair front and rear adjusting handle.
Use screw driver to disassemble chair front and rear adjusting handle.
Hint: before using screw driver, it is necessary to wrap its needled top with adhesive tape.
13. Assemble chair gasket bracket assembly.
Use four bolts to assemble chair gasket bracket on chair adjustment assembly.
Torque: 20 N
⋅ ⋅⋅ ⋅
⋅m
14. Assemble exterior cover of chair gasket.
(a) Use new clamp to assemble exterior cover of chair gasket in chair gasket.

(b) Use new clamp to assemble chair gasket on chair gasket
bracket.
Hint:
zDo not damage or dirty exterior cover of chair
gasket.
zWhen assembling clamp, it is necessary to prevent
exterior cover of chair gasket from crinkling.
15. Assemble exterior cover of chair backrest .
(a) Use new clamp to assemble exterior cover of chair backrest
in chair gasket.
(b) Use new clamp to assemble chair backrest on chair
backrest bracket.
Hint:
zDo not damage or dirty exterior cover of chair
backrest .
zWhen assembling clamp, it is necessary to prevent
Chair--Front chair
Locking loop pliers
Locking loop pliers
 351 
exterior cover of chair backrest from crinkling.
16. Assemble chair backrest assembly.
(a) Use four bolts to assemble chair backrest assembly.
Torque: 45 N
⋅ ⋅⋅ ⋅
⋅m
(b) Over turn exterior cover of chair backrest to assemble clamp.
(c) Assemble the clamp.
17. Assemble left front safety belt locking assembly [68010040]
(a) Use the bolt to assemble left front safety belt locking assembly.
Torque: 42 N
⋅ ⋅⋅ ⋅
⋅m
(b) Assemble fixing clasp.
18. Assemble driver chair assembly.
(a) Assemble driver chair.
Note: do not damage automobile body.
(b) Connect the joint.
(c) Assemble four bolts.
Torque: 47 N
⋅ ⋅⋅ ⋅
⋅m
(d) Assemble right front lower trim board, right rear lower trim board and left lower trim board of driver chair.

Chair--Rear chair (separating type)
(f) Disassemble the clamp, then disconnect exterior cover of
rear row backrest with gasket.
10. Disassemble exterior cover of rear row chair
cushion.
Disassemble the clamp, then disconnect exterior cover of cush-
ion with gasket.
11. Assemble exterior cover of rear row chair cushion.
Use new clamp to assemble exterior cover of rear row chair
Locking loop pliers
 353 
cushion in gasket.
Hint:
zDo not damage or dirty exterior cover of cushion.
zWhen assembling clamp, it is necessary to prevent exterior cover of cushion from crinkling.
12. Assemble exterior cover of rear row chair backrest (big).
Hint:
zDo not damage or dirty exterior cover of cushion.
zWhen assembling clamp, it is necessary to prevent exterior cover of cushion from crinkling.
13. Assemble exterior cover of rear row chair backrest (small).
Use new clamp to assemble exterior cover of rear row chair backrest in gasket.
Hint:
zDo not damage or dirty exterior cover of cushion.
zWhen assembling clamp, it is necessary to prevent exterior cover of cushion from crinkling.
14.Assemble rear backrest central hinge assembly.
Use two bolts to assemble central hinge assembly.
Torque: 20 N
⋅ ⋅⋅ ⋅
⋅m
15. Assemble rear chair backrest side hinge assembly.
Use two bolts to assemble two side hinge assemblies.
16. Assemble rear row chair left backrest assembly [68010078]
Use the bolt to assemble left backrest assembly.
Torque: 8.0 N
⋅ ⋅⋅ ⋅
⋅m
17. Assemble rear row chair right backrest assembly [68010079]
Use the bolt to assemble right backrest assembly.
Torque: 8.0 N
⋅ ⋅⋅ ⋅
⋅m
18. Assemble rear row chair backrest assembly.
Use four bolts to assemble backrest assembly.
Torque: 18 N
⋅ ⋅⋅ ⋅
⋅m