lock GEELY FC 2008 Manual PDF

Transmission—Disassemble assembly
Take out interlocking pin with magnetic stick
Take out clip spring of fork shaft, liking that shown in figure.
Clamp the upside of fork shaft which is protected by some
cloths and take it out, liking that shown in figure.
Take out reverse gear and reverse gear shaft
Disassemble two bolts and swing arm bracket of reverse gear,
liking that shown in figure.
 166 

Transmission—Disassemble assembly
Disassemble interlocking pin with magnetic stick and take out
fork shaft and fork.
Disassemble bolt and fork shaft liking that shown in figure.
Disassemble clip spring liking that shown in figure.
Take out fork by disassembling clip spring.
 167 

Take our elastic cylindrical pin from shift swing lever with pin
taker and hand hammer liking that shown in figure.
Note: do not hurt its surface.
Take down clip spring liking that shown in figure.
Disassemble interlocking bracket, shift swing lever, spring and
A gasket liking that shown in figure.
Disassemble shift swing lever and connecting bolt.
Disassemble clip spring liking that shown in figure, and dis-
connect it.
Transmission—Disassemble assembly
 172 

Assemble two new fork shaft clip spring, and assemble inter-
locking pin in the position in figure.
Assemble two new fork shaft clip springs liking that shown in
figure.
Assemble first and second gear fork on fork shaft, and put
fork shaft in first and second gear cover, then assemble first
and second guide block, at the same time, tighten the bolts,
the torque is 16Nm.
Press elastic cylindrical pin in guide block liking that shown in
figure.
Transmission—Disassemble assembly
 185 

Assemble lubricating oil pipe liking that shown in figure.
Press a new fork shaft clip spring in third and forth gear fork
shaft liking that in figure.
Assemble reverse gear block and fork shaft clip spring liking
that shown in figure.
Assemble third and forth gear fork shaft in clutch shell body,
and assemble third and forth shift fork in gear cover slot and
tighten them.
Bolt torque is 16N•m
Transmission—Disassemble assembly
 186 

Assemble interlocking pin in reverse gear block liking that
shown in figure.
Assemble two connecting bolts on reverse gear swing arm
bracket liking that shown in figure, their torque is 17N•m, and
put the head of reverse gear block in corresponding hole of
reverse gear swing arm bracket.
Put the head of reverse gear swing arm in the slot between
those reverse gear shafts liking that shown in figure.
Assemble reverse gear fork, spring and fifth reverse gear guide
block on fifth reverse fork shaft, and put fifth reverse gear
pulling fork in fifth gear cover, then assemble them in clutch
shell.
Transmission—Disassemble assembly
 187 

Spread seal fastening glue on the bolts, and connect trans-
position swing lever and transposition swing lever shaft with
transposition cover with bolts, bolt torque is 16N•m
Assemble A gasket, spring, interlocking bracket and shift swing
lever on shift reverse shaft by the sequence in figure, then
press elastic cylindrical pin in the hole of shift swing lever, at
the same time, the distance from its end surface to hole should
be 0-0.5mm after pressing it in.
Press in a new clamp spring liking that shown in figure.
Take out oil with the method in figure, and assemble a new oil
seal in transmission shell body.
Transmission—Disassemble assembly
 188 

Steering column--Steering systemSteering column--Steering system
Steering column--Steering systemSteering column--Steering systemSteering column--Steering system
13. Disassemble ignition switch key tank assembly
(a) Put ignition switch key tank on ACC position.
(b) Pull down stop pin and pull out key tank assembly with
right-angled screwdriver.
14. Disassemble ignition switch assembly
Disassemble two screws, and take down ignition switch
assembly.
15. Assemble ignition switch with locking core and key
assembly [68000019]
Assemble ignition switch with locking core and key assembly
with two screws.
16. Assemble ignition switch key tank assembly
(a) Make sure ignition switch key tank assembly locates at
ACC position.
(b) Assemble ignition switch key tank.
17. Steering locking function
(a) When taking out the key, check whether steering locking
organization is locked.
(b) When inserting the key, and turning to ACC, check whether
the steering locking organization is released.
18. Assemble electronic anti-stealing loop assembly
[67000009]
19. Assemble ignition switch clamp [68000020]
20. Assemble steering shaft assembly
(a) Assemble steering column assembly with three bolts.
Torque: 21 ± 2 Nxm
 196 

Steering column--Steering systemSteering column--Steering system
Steering column--Steering systemSteering column--Steering systemSteering column--Steering system
Align the mark
(b) Align the mark on sliding yoke and middle shaft.
(c) Assemble B bolt and tighten A bolt.
Torque: 35 ± 3 Nxm
Hint:When changing new sliding yoke, it is neces-
sary to adjust the front wheel at the front, and
make the bolt hole surface of sliding yoke face
the back (liking that shown in figure), then as-
semble the bolt.
21. Adjust front wheel at the front.
22. Assemble helix cable assembly (equipping with
SRS) [67000121]
23. Put the helix cable assembly at central position
(equipping with SRS)
(a) Check whether the front wheel faces the front.
(b) Turn helix cable counter-clockwise with hand until it could
not turn.
(c) Then turn helix cable 2.5 clockwise and align the mark.
Hint:helix cable could turn left or right from central
position for 2.5 rounds.
24. Assemble steering wheel assembly [67010001]
(a) Align the mark on steering wheel and main shaft assembly.
(b) Assemble the fixed screw cap of steering wheel.
(c) Connect the joint.
25. Assemble safety airbag assembly at the side of driver [67010011]
Warning:
zForbid using SRS parts on other automobiles, when changing any part, it is necessary to use new
product.
zIf safety airbag assembly at the side of driver once dropped or exterior shell and joint has crack,
concave or other distortions, it is necessary to change with new product.
zWhen assembling the airbag assemble at the side of driver, it is necessary to pay attention to airbag
wiring harness could not interrupt other parts or be clamped by other parts.
(a) Connect the end.
(b) Connect the joint of airbag.
(c) After assembling the safety airbag assembly at the side
of driver, insure planetary screw of concave slot contacts
with screw shell.
(d) Use planetary screwdriver to tighten two screws.
Torque: 8.8 Nxm
26. Check the central point of steering wheel
27. Check SRS warning light (equipping with SRS)
Align the
mark
 197 
planetary
screws screw shell

Power steering--Power steering gear assembly
29. Assemble steering No.2 dust-proof cover.
(a) Insure steering gear hole is not plugged by lubricating
grease.
Hint: if hole is plugged, the pressure in dust-proof
cover when steering wheel turns after combin-
ing will change.
(b) Assemble dust-proof cover, fixed clamp and new iron wire.
Note: do no t hurt or bend dust-proof cover.
(c) After coiling dust-proof cover with iron wire for two circles,
turn it for several circles to fix it.
(d) Liking that shown in figure, bend iron wire to rotating di-
rection to prevent it from hurting dust-proof cover.
Hint: assemble the other side with same method.
30. Assemble No.1 dust-proof cover of steering gear.
31. Assemble left ball head of transversal lever .
(a) Screw locking cap and transversal lever ball head in gear
terminal lever until aligning the mark.
(b) After adjusting front wiring harness, tighten the screw cap
(referring to page 80).
Torque: 74 ± 5 N
xm
Hint: assemble the other side with same method.
32. Assemble right ball head of transversal lever .
33. Assemble power steering gear assembly [64000133].
(a) Assemble power steering gear assembly on beam with
four bolts.
Torque: 58 N
xm
 209 
Align the mark