roof GEELY FC 2008 User Guide

Driveshaft--Front drive shaftTransmission shaft Left mm Right mm
A type 570.2 ± 5 842.7 ± 5
B type 570.2 ± 5 847.3 ± 5
C type 570.2 ± 5 844.7 ± 5(b) Mesh clamp type:
Liking that shown in figure, use pliers to assemble No.2
fixing clamp of inner joint dust-proof cover.32. Check front drive shaft.(a) Check whether there is any obvious clearance on exterior
joint.
(b) Check whether inner joint could slide smoothly in pushing
direction.
(c) Check whether there is any obvious clearance of inner joint
in radial direction.
(d) Check whether the dustproof cover is damaged.
Note: drive shaft assembly should keep moving on hori-
zontal position.33. Assemble left front drive shaft assembly [64000082](a) Spread ATF on gear slot of inner joint shaft assembly.
(b) Put gear slot of drive shaft in integrated transmission, then
use copper stick and hammer to knock drive shaft to its
position.
Note:zmake the placket of clasp face the downside to
assemble.zBe careful not to damage the seal oil
Hint: Whether the drive shaft contacts with gear shaft
could be felt by the sound or feeling in running process.
(c) Assemble seal board of left front swing board.34. Assemble left front shaft hub assembly.Assemble left front drive shaft assembly to left front hub assembly.
Note:zDo not damage exterior joint dustproof cover.zDo not damage the stator of speed sensor. Hint: A size, please referring to following table.Pliers
clamp121

Drive shaft--Left front shaft hub assembly5. Disassemble left front brake assembly [64000134]
6. Disassemble left transversal lever assembly(a) Disassemble cotter pin and nuts.
(b) Use special tool to disassemble transversal lever assembly
from steering knuckle.7. Disassemble left lower control arm assembly
[64000091]Disassemble the bolt and two nuts, then disassemble lower
control arm from lower ball joint.8. Disassemble left front shaft hub assembly.(a) Use plastic hammer to disassemble transmission shaft from
shaft hub.
Note: do not damage the dustproof cover and the sta-
tor of ABS speed sensor.
(b) Disassemble two bolts and nuts, then disassemble steer-
ing knuckle with shaft hub.9. Disassemble left front lower control arm ball head
assembly [64000093](a) Disassemble cotter pin and nut.
(b) Use special tool to disassemble ball head.10. Disassemble the clasp in left front shaft hub hole.Use clasp pliers to disassemble the clasp.124Special
toolSpecial tool

18. Assemble left front lower control arm ball head as-
sembly [64000093](a) Assemble lower ball head and locking nut.
Torque: 103
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m
(b) Assemble new cotter pin.
If hole position of cotter pin could not make a line, lock the
screw cap for 60again.19. Assemble left front shaft hub assembly(a) Assemble two bolts and nuts, and assemble shaft hub as-
sembly on absorber.
Torque: 153
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m
Note: when the bolts and nuts should be used again,
spread engine oil on the thread of nuts.
(b) Push the front shaft hub assembly to the outside of
automobile, then assemble transmission shaft assembly
in the gear slot of front shaft hub assembly.
Note:
Front shaft assembly could not be pushed to outside
too much.zDo not damage the exterior joint dustproof cover of
drive shaft.zDo not damage the stator of speed sensor.20. Assemble left lower control arm assembly
[64000091]Assemble lower control arm and ball head with two nuts and
bolts.
Torque: 142
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m21. Assemble left transversal lever assembly(a) Connect transversal lever to steering knuckle.
(b) Assemble screw cap and new cotter pin.
Torque: 49
± ±± ±
± 5 N
⋅ ⋅⋅ ⋅
⋅m22. Assemble left front brake assembly [64000134]
23. Assemble front brake caliper assembly(a) Assemble brake caliper assemble on steering knuckle with
two bolts.
Torque: 106
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m24. Assemble fixing nuts of left front drive shaft
[64000083]Use torque wrench (30mm) to assemble new fixing nuts.25. Disassemble left front brake branch pump assembly
26. Disassemble left front brake assembly [64000134]
27. Check the axial clearance of bearingDrive shaft--Left front shaft hub assembly126

Brake--Front brake assemblyFront brake assemblyOverhaul1. Disassemble front wheels.
2. Discharge brake liquid.Note: do not spill the brake liquid on paint surface of automobile body, if having, wash it cleanly.3. Disassemble brake branch pump assembly.(a) Disassemble the bolts and gaskets of brake hose joint on
brake branch pump, then disassemble brake hose.
Hint: the gasket has two types: two sheets type or one
type.
(b) Fix sliding pin of cylinder body to disassemble two bolts.4. Disassemble brake block of front wheels.(a) Disassemble brake block with muffle gasket.
(b) Disassemble muffle gasket from every brake block.5. Disassemble support sheet of brake block.
6. Disassemble sliding pin of brake branch pump.Disassemble sliding pin on branch pump bracket.7. Disassemble dustproof cover on brake branch pump.Disassemble two dustproof covers from brake branch pump
of disk.8. Disassemble left front brake branch pump.Disassemble two bolts and brake branch pump bracket.9. Disassemble dustproof cover of branch pump.Use screw driver to disassemble oil seal loop and dustproof
cover.10. Disassemble the piston of brake branch pump.(a) Put a cloth or similar thing between piston and branch pump.
(b) Use compressed air to disassemble piston from branch
pump.
Warning: when using compressed air, do not put your
finger at the front of piston.
Note: you could not be splashed by brake liquid.11. Disassemble oil seal of piston.Use screw driver to disassemble oil seal of piston from branch
pump.12. Disassemble exhaust bolt of branch pump.Brake branch pump
Dustproof cover141

Brake--Front brake assembly23.Assemble dustproof cover of branch pump..(a) After spreading lithium soap base glycol lubricating grease
on new dustproof cover of branch pump, assembling it in
brake branch pump.
Hint: dustproof cover should be assembled in branch
pump firmly.
(b) Use wrench to assemble fixing loop.
Note: do not damage dustproof cover.24. Assemble brake branch pump bracket.Use two bolts to assemble brake branch pump bracket.
Torque: 106
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m25. Assemble dustproof cover of brake branch pump
bracket.(a) Spread lithium soap base glycol lubricating grease on new
dustproof cover.
(b) Assemble two dustproof covers in front brake branch pump
bracket.26. Assemble sliding pin of front brake branch pump.(a) Spread lithium soap base glycol lubricating grease on the
surface of sliding part and sliding pin.
(b) Assemble two sliding pins in front brake branch pump
bracket.27. Assemble support sheet of brake block.143 28. Assemble brake block.Note: when changing brake block, muffle gasket should be changed with brake block at the same
time.
(a) Spread brake lubricating grease on both sides of every muffle gasket.
(b) Assemble muffle gasket on every brake block.
(c) When assembling inner brake block, abrasion indicator should face the upside.
Note: do not attach oil dirt or lubricating grease on the surface of brake block and brake disk.29. Assemble brake branch pump assembly.(a) Use two bolts to assemble brake branch pump.
Torque: 34
± ±± ±
± 3N
⋅ ⋅⋅ ⋅
⋅m
(b) Use joint bolt to assemble new gasket and brake hose.
Torque: 30
± ±± ±
± 3N
⋅ ⋅⋅ ⋅
⋅m
Hint: Gasket has two types: two sheets type and one type.
Bracket soft pipe should be assembled in localizing hole of branch pump firmly.30. Add brake liquid in storage tank.
31. Discharge the air in brake main pump.
32. Discharge the air in brake pipeline.
33. Check the liquid level of storage tank.
34. Check whether the brake liquid leaks.
35. Assemble front wheels.Torque: 103
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m

Brake--Rear brake assemblyRear brake assembly
OverhaulHint: overhaul procedure for right side is same as the left side.1. Disassemble rear wheels.
2. Discharge brake liquid.Note: do not spill the brake liquid on paint surface of automobile body, if having, wash it cleanly.3. Disassemble brake block of rear wheels.(a) Disassemble fixing clamp of anti-vibration spring.
(b) Disassemble two guide pins of brake block and brake block
with muffle gasket.
(c) Take down muffle gasket from every brake block.4. Disassemble left rear brake branch pump.(a) Disassemble the joint, bolt and gasket of brake hose of brake
branch pump, then disassemble brake hose.
Hint: gasket has two types: two sheets type and one
sheet type
(b) Disassemble two bolts and brake branch pump.5. Disassemble the bushing of brake branch pump.Disassemble two bushings from brake branch pump.6. Disassemble dustproof bushing of rear brake.Disassemble three dustproof bushings.7. Disassemble dustproof cover of branch pump.Use screw driver to disassemble fixing loop and dustproof cover.8. Disassemble the piston of brake branch pump.(a) Put a cloth or similar thing between the piston and branch
pump.
(b) Use compressed air to disassemble piston from branch
pump.
Warning: when using compressed air, do not put your
fingers at the front of piston.
Note: do not let brake liquid splash on you.9. Disassemble oil seal of piston.144

Brake--Rear brake assembly19. Assemble piston of Rear brake branch pump(a) Spread lithium soap base glycol lubricating grease on the
piston.
(b) Assemble piston on brake branch pump.
Note: do not force piston to assemble in branch pump
compulsively.20. Assemble dustproof cover of branch pump.(a) Spread lithium soap base glycol lubricating grease on new
dustproof cover of branch pump.
(b) Assemble dustproof cover in brake branch pump.
Hint: dustproof cover should be assembled in branch
pump firmly.
(c) Use screw driver to assemble fixing loop.
Note: do not damage dustproof cover.21. Assemble dustproof bushing of rear brake.(a) Spread lithium soap base glycol lubricating grease on the
surface of three dustproof bushings.
(b) Assemble three dustproof bushings in brake branch pump.22. Assemble the bushing of brake branch pump
bracket.Assemble two bushings of brake branch pump bracket.23. Assemble brake branch pump.(a) Assemble branch pump with two bolts.
Torque: 47
± ±± ±
± 4N
⋅ ⋅⋅ ⋅
⋅m
(b) Assemble new gasket and brake hose with joint bolt.
Torque: 30
± ±± ±
± 3N
⋅ ⋅⋅ ⋅
⋅m
Hint:zGasket has two types: two sheets type and one
sheet type.zBrake soft pipe should be assembled in localizing
hole of branch pump firmly.146Brake branch pump
Dustproof cover
Dustproof cover
Brake branch pump

Disassemble shift guide shaft and dust-proof cover from shift
cover, and take down gasket liking that shown in figure.
Take out the shift cover oil seal with wrench liking that shown
in figure
Take out the other oil seal on shift cover with same method.
Transmission—Disassemble assembly
 173 

Press shift cover oil seal in with the method in figure, and the
distance from oil seal end surface to oil seal hole end surface
is 2.0-2.5mm after pressing it in.
Press in the other oil seal liking that shown in figure, and the
distance from oil seal end surface to oil seal hole end surface
is 0-0.5mm after pressing it in.
Assemble the gasket on shift guide shaft, and assemble dust-
proof cover in shift guide shaft, then assemble them on shift
cover.
Press a new clip spring on shift reverse shaft liking that shown
in figure.
Transmission—Disassemble assembly
 184 

Steering column--Steering systemSteering column--Steering system
Steering column--Steering systemSteering column--Steering systemSteering column--Steering system
6. Disassemble right combination switch assembly
[67000079] (referring to page 302)
7. Disassemble helix cable assembly (equipping with
SRS)
Note: do not disassemble helix cable or spread lubricat-
ing grease.
8. Disassemble the middle connecting plate of lower
panel [68100006] (referring to page 340)
9. Disassemble dust-proof cover in steering column.
Disassemble two screw caps, then take down dust-proof cover
in steering column.
10. Disassemble steering shaft assembly
(a) Disconnect joint and fixed clap of wiring harness.
(b) Loosen three fixed bolts of steering column assembly.
11. Disassemble the clamp of ignition switch [68000020]
(a) Use central punch to make hole on the central part be-
tween two tapered bolts.
(b) Use 3-4 mm aiguille to drill two bolts.
(c) Use bolt screwdriver to disassemble two bolts, then take
down ignition switch clamp.
12. Disassemble electronic anti-stealing loop assem-
bly (assembling with enter illumination system)
[67000009].
 195 
Bolt screwer