GEELY FC 2008 Workshop Manual

Air conditioner--Refrigerant
Reading of filling meter (referred value)
 220 
Pressure of low pressure side
Fan “HI” phase
Blower “LO” phase
Pressure of high
pressure side

Change
1. Reclaim HFC-134a (R134a)
(a) Turn A/C switch to ON.
(b) Keep the engine speed at 1000 rpm, and rotate cooling compressor for 5 to 6 minutes to make
refrigerant cycle, this could collect the Refrigerant oil in each part in cooling compressor as possible.
(c) Extinguish the engine.
(d) Drain the refrigerant.
2. Fill refrigerant
(a) Use vacuum pump to take out vacuum.
(b) Fill the refrigerant HFC-134a (R134a)
Standard quantity: 660 ± 10g
3. Heat the engine
4. Check whether the refrigerant leaks.
Air conditioner--Refrigerant
 221 
Bubble
disappearing
pointToo much filling refrigerant Increase 100g Filling quantity of refrigerant
Pressure at
the high
pressure side
Refrigerant quantity
Auxiliary condenser system
Applicable
filling scope

Air conditioner--Refrigerant pipeline
Refrigerant pipeline
Parts
.
 ::
:::
Regulated torque
 222 
¹Ü¹Ü
¹Ü¹Ü¹Ü··
···ÂÝÂÝ
ÂÝÂÝÂÝĸĸ
ĸĸĸ
Refrigerant low
pressure hose
Pipeline nut
Refrigerant high
pressure hose
Refrigerant liquid pipe

Air conditioner--Control assembly, air conditioner control panel (AUTO A/C)
Overhaul
1. Disassemble central wind outlet trim board of panel.
2. Disassemble decoration panel assembly of shift
organization. [68000076]
3. Disassemble central storage box.
4. Disassemble control panel assembly of air
conditioner. [67000148]
5. Disassemble control assembly and control panel
assembly of air conditioner.
(a) Disassemble ten screws.
(b) Disconnect four fixed claws and disassemble control as-
sembly and control panel of air conditioner.
6. Disassemble control box of air conditioner.
Disconnect flat linking wire and disassemble control box of
air conditioner.
7. Disassemble electric circuit board of air conditioner
control module.
(a) Disassemble two screws.
(b) Disassemble electric circuit board from air conditioner con-
trol box.
8. Disassemble control panel wiring of air conditioner.
(a) Disassemble two screws.
(b) Disassemble control panel wiring of air conditioner from
air conditioner control box.
9. Disassemble control box assembly of air conditioner.
10. Disassemble switch bulb of air conditioner control
panel.
11. Disassemble control button assembly.
12. Disassemble NO.2 warm control button
Fixing claw
 223 
Control assembly, air conditioner control panel
(AUTO A/C)

Fan assembly
Overhaul
1. Disassemble left/right front door pedal trim board.
2. Disassemble front lower inner trim board at the left/
right side.
3. Disassemble storage box assembly at the right side
of panel.
4. Disassemble engine ECU.
(a) Disassemble two fixed clamps and engine ECU cover.
(b) Disassemble two screws and disconnect engine ECU.
5. Disassemble panel assembly.
(a) Disassemble the bolts and screws from panel.
(b) Disassemble the screws and air conduct.
6. Disassemble fan assembly.
(a) Disassemble fixed clamp and turn over the carpet.
(b) Disassemble fixed claw and disconnect joint plug.
Air conditioner--Fan assembly
Fixing claw
 224 
Carpet

Air conditioner--Fan assembly
(c) Disconnect joint and fixed clamp.
(d) Disassemble servo motor assembly joint of in-out air cycle
flow choke.
(e) Disassemble three screws and bolts.
(f) Disconnect fixed claw and disassemble electric engine of
fan.
(g) Disassemble fan assembly.
 225 
Fixing claw
Fixing clamp
Fixing clawLocking point

7. Disassemble servo motor assembly of indoor cycle
flow choke.
Disassemble two screws and servo electric engine assembly
of indoor cycle flow choke.
8. Disassemble fan motor assembly.
Disassemble three screws and fan electric engine assembly.
9. Disassemble fan motor control assembly (automatic
air conditioner).
Disassemble two screws and fan electric engine control
assembly.
Air conditioner--Fan assembly
 226 

Air conditioner--Air conditioner central heating core assembly
3. Disconnect refrigerant No.1 low pressure hose.
Note:
after disassembling the pipeline, it is necessary to cover
the joint to prevent humidity or dust from entering in
system.
4. Disconnect refrigerant liquid pipe A.
Hint:disconnect liquid pipe A with the method being
same as No.1.
5. Disconnect water outlet hose of heating.
(a) Slide out fixed clamp and disassemble water outlet hose
of heating.
6. Disconnect water intake hose of heating.
Slide out fixed clamp and disassemble water intake hose of
heating.
7. Disassemble cathode wire of battery.
8. Make front wheels face the front.
9. Disassemble safety airbag assembly at the side of
driver.
10. Disassemble steering wheel.
11. Disassemble combination instrument cover
[68000077].
12. Disassemble combination instrument assembly
[68000081].
13. Disassemble ventilation orifice assembly at the left
side of panel [68010010].
14. Disassemble ventilation orifice assembly at the right
side of panel [68010011].
Air conditioner central heating core assembly
Overhaul
1. Disassemble radiator cover.
2. Reclaim HFC-134a(R134a)
 227 
low pressure
hose
liquid pipe A

15. Disassemble central ventilation orifice assembly of panel [68010012].
16. Disassemble right storage box assembly of lower panel [68010008].
17. Disassemble inner trim board assembly of right front column [68010017].
18. Disassemble inner trim board assembly of left front column [68010014].
19. Disconnect the joint of safety airbag assembly at the side of passenger.
20. Disassemble upper panel assembly [6801004].
21. Disassemble upper/lower trim board of steering pipe [64000128/64000129].
22. Disassemble left combination switch assembly [67000078].
23. Disassemble right combination switch assembly [67000079].
24. Disassemble air spring assembly of right storage box [68000082].
25. Disassemble decoration panel assembly of shift organization [68000076].
26. Disassemble air conditioner control panel assembly [67000148].
27. Disassemble the assemble bracket of CD machine.
28. Disassemble ventilation pipe assembly of evaporator [67000149].
29. Disassemble air conditioner control assembly.
30. Disassemble parking brake lever hole cover.
31. Disassemble auxiliary panel assembly.
32. Disassemble step trim board of right front door [68010021].
33. Disassemble step trim board of left front door [68010020].
34. Disassemble lower inner trim board of right defender [68010016].
35. Disassemble lower inner trim board of left defender [68010015].
36. Disassemble central linking board of lower panel [68010006].
37. Disassemble lower panel assembly [68010005].
38. Disconnect steering column assembly [64000122].
(a) Disassemble three bolts.
(b) Disassemble steering column from panel framework body.
Air conditioner--Air conditioner central heating core assembly
 228 

39. Disassemble lower mounting bracket of panel frame-
work [68000074].
(a) Disassemble the screw and disconnect wiring harness.
(b) Disassemble the screw cap, bolt and lower assemble
bracket of panel framework.
40. Disassemble panel framework body assembly
[68000070].
(a) Disassemble three bolts and disconnect panel junction box
and joint fixed plug.
(b) Release fixed clamp from panel framework body and dis-
connect the wiring harness.
(c) Disassemble five bolts and panel framework body
assembly.
41. Disassemble wind outlet of Defogger.
Release five fixed claws and disassemble wind outlet of de-
fogger
42. Disassemble control cable assembly of air mixing
flow choke (manual air conditioner).
(a) Disassemble pull cable from fixed clamp.
(b) Disassemble control cable of air mixing flow choke.
43. Disassemble engine ECU.
Disassemble two bolts and disconnect engine ECU.
44. Disassemble air conditioner group assembly.
Disassemble two screw caps, screws, bolts and air condi-
Air conditioner--Air conditioner central heating core assembly
 229 
Fixing claw
Fixing clamp