GEELY FC 2008 Workshop Manual

Assemble chosen adjusting gasket in transmission shell.
Spread seal glue on joint surface of shell body liking that shown
in figure.
Screw corresponding bolts liking that shown in figure, its torque
is 29N•m.
Spread anti-loose fastening glue on connecting bolts of re-
verse shaft, and use a new gasket to cover on the bolt, then
tighten reverse shaft on transmission shell, its torque is 29N•m
Assemble shift fixing assemble on transmission shell, its torque
is 37N•m
Transmission—Disassemble assembly
 190 

Screw support cover of output rear shaft in differential shell until reaching screwing torque that is
40N•m, then put stop disc spring of output shat bearing in support cover of output rear shaft by the
direction in figure, lastly, press down end cover and tighten connecting bolts of end cover, their
torque is 12N•m
Transmission—Assemble the assembly
Transmission
Assemble the assembly
 191 
Connecting bolt of end cover
End coverStop disc spring of output
shaft bearing
Support cover of output
rear shaft

Steering column--Steering systemSteering column--Steering system
Steering column--Steering systemSteering column--Steering systemSteering column--Steering system
Steering column
Steering system
Note
1. Notes that are necessary for steering system:
(a) It is necessary to change parts correctly, for they will influence the performance of steering system to
make running danger.
2. Notes that are necessary for SRS airbag:
(a) MR7180 assembles with SRS (auxiliary protection system) such as safety airbag at the side of driver
and safety airbag at the side of passenger.
Maintenance does not accord with correct repair step, this might incur SRS explodes suddenly in
repair term to make heavy accident. Before repairing auxiliary protection system (including
disassembling, assembling, check or change parts), it is necessary to read the notes in SRS chapter
(auxiliary protection system).
Malfunction phenomenon table
Following table could help you find the reason of malfunction. And the number in table is only used for indicat-
ing possible preferred sequence. Please check each part by sequence, if necessary, change this part.
Malfunction phenomenon Possible malfunction part Referred page
1.Tyre (tyre pressure is wrong). 109
2.Power steering oil level (low). 200
3.Driving belt (loose). -
4.Wheel alignment (wrong). 87
Steering is heavy 5.Steering system joint (abraded). -
6.Lower control arm ball joint (abraded). 99
7.Steering column (bent). -
8.Power steering oil pump. 203
9.Power steering gear. 205
1.Tyre (tyre pressure is wrong). 109
Return is bad 2.Wheel alignment (wrong). 87
3.Steering column (bent). -
4.Power steering gear. 205
1.Steering system joint (abraded). -
2.Lower control arm ball joint (abraded). 99
Clearance is too big. 3.Middle shaft, sliding fork (abraded). -
4.Front wheel bearing (abraded). 123
5.Power steering gear. 205
1.Power steering oil level (low). 200
2.Steering system joint (abraded). -
Abnormal noise
3.Power steering oil pump. 203
4.Power steering gear. 205
 192 

Steering column--Steering systemSteering column--Steering system
Steering column--Steering systemSteering column--Steering systemSteering column--Steering system
Inspection on automobile
1. Check the free clearance of steering wheel
(a) Park the automobile, and the front wheels are towards the
front.
(b)Turn the steering wheel to left and right with your fingers
lightly, and check the free clearance.
Maximal free clearance: 30mm
Maximal free
clearance
 193 

Steering column system
Overhaul
1. Put the front wheels towards the front.
2. Disassemble safety airbag assembly at the side of
driver (equipping with SRS) [67000179]
Note: if disconnecting airbag joint when ignition switch
locates at ON position, checking number will record it.
(a) Put the front wheels towards the front.
(b) Use planetary sleeve wrench to loosen two planetary
screws until the concave slot around the screw contacts
the screw shell.
(c) Pull out airbag assemble from steering wheel, and
disassemble airbag joint.
(d) Disassemble the terminal.
Warning:
¡ñ¡ñ
¡ñ¡ñ¡ñWhen storing safety airbag assembly at the side
of driver, it is necessary to put the surface of
airbag assembly towards the upside.
¡ñ¡ñ
¡ñ¡ñ¡ñDo not disassemble airbag assembly.
Note: when disassembling airbag assembly, pay
attention not to pull airbag wiring harness.
3. Disassemble steering wheel assembly [67100001]
(a) Disassemble the fixed screw cap of steering wheel.
(b) Make corresponding marks on steering wheel and main
shaft assembly.
(c) Use special tool to disassemble steering wheel.
4. Disassemble upper/lower decoration plate of
steering column [64000128/64000129]
5. Disassemble left combination switch assembly
[67000078] (referring to page 298)
Steering column--Steering systemSteering column--Steering system
Steering column--Steering systemSteering column--Steering systemSteering column--Steering system
airbag joint
Correct Wrongplanetary
screws screw shell
 194 
Align the mark

Steering column--Steering systemSteering column--Steering system
Steering column--Steering systemSteering column--Steering systemSteering column--Steering system
6. Disassemble right combination switch assembly
[67000079] (referring to page 302)
7. Disassemble helix cable assembly (equipping with
SRS)
Note: do not disassemble helix cable or spread lubricat-
ing grease.
8. Disassemble the middle connecting plate of lower
panel [68100006] (referring to page 340)
9. Disassemble dust-proof cover in steering column.
Disassemble two screw caps, then take down dust-proof cover
in steering column.
10. Disassemble steering shaft assembly
(a) Disconnect joint and fixed clap of wiring harness.
(b) Loosen three fixed bolts of steering column assembly.
11. Disassemble the clamp of ignition switch [68000020]
(a) Use central punch to make hole on the central part be-
tween two tapered bolts.
(b) Use 3-4 mm aiguille to drill two bolts.
(c) Use bolt screwdriver to disassemble two bolts, then take
down ignition switch clamp.
12. Disassemble electronic anti-stealing loop assem-
bly (assembling with enter illumination system)
[67000009].
 195 
Bolt screwer

Steering column--Steering systemSteering column--Steering system
Steering column--Steering systemSteering column--Steering systemSteering column--Steering system
13. Disassemble ignition switch key tank assembly
(a) Put ignition switch key tank on ACC position.
(b) Pull down stop pin and pull out key tank assembly with
right-angled screwdriver.
14. Disassemble ignition switch assembly
Disassemble two screws, and take down ignition switch
assembly.
15. Assemble ignition switch with locking core and key
assembly [68000019]
Assemble ignition switch with locking core and key assembly
with two screws.
16. Assemble ignition switch key tank assembly
(a) Make sure ignition switch key tank assembly locates at
ACC position.
(b) Assemble ignition switch key tank.
17. Steering locking function
(a) When taking out the key, check whether steering locking
organization is locked.
(b) When inserting the key, and turning to ACC, check whether
the steering locking organization is released.
18. Assemble electronic anti-stealing loop assembly
[67000009]
19. Assemble ignition switch clamp [68000020]
20. Assemble steering shaft assembly
(a) Assemble steering column assembly with three bolts.
Torque: 21 ± 2 Nxm
 196 

Steering column--Steering systemSteering column--Steering system
Steering column--Steering systemSteering column--Steering systemSteering column--Steering system
Align the mark
(b) Align the mark on sliding yoke and middle shaft.
(c) Assemble B bolt and tighten A bolt.
Torque: 35 ± 3 Nxm
Hint:When changing new sliding yoke, it is neces-
sary to adjust the front wheel at the front, and
make the bolt hole surface of sliding yoke face
the back (liking that shown in figure), then as-
semble the bolt.
21. Adjust front wheel at the front.
22. Assemble helix cable assembly (equipping with
SRS) [67000121]
23. Put the helix cable assembly at central position
(equipping with SRS)
(a) Check whether the front wheel faces the front.
(b) Turn helix cable counter-clockwise with hand until it could
not turn.
(c) Then turn helix cable 2.5 clockwise and align the mark.
Hint:helix cable could turn left or right from central
position for 2.5 rounds.
24. Assemble steering wheel assembly [67010001]
(a) Align the mark on steering wheel and main shaft assembly.
(b) Assemble the fixed screw cap of steering wheel.
(c) Connect the joint.
25. Assemble safety airbag assembly at the side of driver [67010011]
Warning:
zForbid using SRS parts on other automobiles, when changing any part, it is necessary to use new
product.
zIf safety airbag assembly at the side of driver once dropped or exterior shell and joint has crack,
concave or other distortions, it is necessary to change with new product.
zWhen assembling the airbag assemble at the side of driver, it is necessary to pay attention to airbag
wiring harness could not interrupt other parts or be clamped by other parts.
(a) Connect the end.
(b) Connect the joint of airbag.
(c) After assembling the safety airbag assembly at the side
of driver, insure planetary screw of concave slot contacts
with screw shell.
(d) Use planetary screwdriver to tighten two screws.
Torque: 8.8 Nxm
26. Check the central point of steering wheel
27. Check SRS warning light (equipping with SRS)
Align the
mark
 197 
planetary
screws screw shell

Power steering--Poser steering system
Power steering
Power steering system
Note
1. Notes for steering system:
It is necessary to change parts correctly, for they will influence the performance of steering system to incur
running danger.
2. Notes for SRS airbag system
MR7180 equips with SRS (auxiliary protection system), such as safety airbag at the side of driver and
safety airbag at the side of passenger, if repairment does not accord with correct sequence, it might incur
SRS explodes suddenly in repairing term to make heavy accident. Before repairing (including disassem-
bling or assembling, checking or changing parts), it is necessary to read the notes in chapter SRS (auxiliary
protection system) carefully.
 198 

Power steering--Poser steering system
Malfunction phenomenon Possible malfunction part Reference page
1.Tyre (tyre pressure is wrong).109
2.
Power steering oil level (low).200
3.
Driving belt (loose).-
4.
Wheel alignment(wrong).87
Steering is heavy5.Steering system joint (abraded).-
6.
Lower control arm ball head (abraded).99
7.
Steering column (bent).-
8.
Power steering oil pump203
9.
Power steering gear205
1.
Tyre (tyre pressure is wrong).109
Return is bad2.Wheel alignment (wrong)87
3.
Steering column (bent)-
4.
Power steering gear205
1.
Steering system joint (abraded)-
2.
Lower control arm ball head (abraded)99
Clearance is too big3.Middle shaft, sliding fork (abraded)-
4.
Front wheel bearing (abraded)123
5.
Power steering gear205
1.
Power steering oil level (low)200
Abnormal noise2.Power steering joint (abraded)-
3.
Power steering oil pump203
4.
Power steering gear205
Malfunction phenomenon table
Use following table to help you find the reason of malfunction, the number in table only show the possible
preference sequence of malfunction, please check each part by sequence, if necessary, change this part.
 199