wheel bolts GEELY FC 2008 Owner's Manual

Drive shaft--Left front shaft hub boltLeft front shaft hub boltChangeHint: changing procedure for right side is same as left
side.1. Disassemble front wheels
2. Disassemble left front brake branch pump assembly
3. Disassemble left front brake assembly [64000134]
4. Disassemble left front brake bottom board.Disassemble three bolts, then disassemble the bottom board
from steering knuckle.5. Disassemble left front shaft hub bolt.Use special tool and screw driver to disassemble shaft hub
bolt.6. Assemble left front shaft hub bolt.(a) Liking that shown in figure, assemble gasket and screw
cap on new shaft hub bolt.
(b) Use screw driver to fix and lock the screw cap to make the
bolt enter the hole.7. Assemble left front brake bottom board.Assemble three bolts, and assemble bottom board in steering
knuckle.8. Assemble left front brake assembly.
9. Assemble left front brake branch pump assembly.Torque: 106
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m10. Assemble front wheels.Torque: 103
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m128

Drive shaft--Left rear shaft hub and bearing assemblyLeft rear shaft hub and bearing assemblyChangeHint: changing procedure for right side is same as left side.129 6. Disassemble rear wheel speed sensor assembly (equipping with ABS) [67000023]
(referring to page 52)
7. Assemble rear wheel speed sensor assembly (equipping with ABS) [67000023] (referring
to page 52) 1. Disassemble rear wheels.
2. Disassemble rear brake caliper assembleDisassemble two bolts and take down brake caliper.3. Disassemble the wiring harness of rear wheel speed
sensor (equipping with ABS).Disassemble the joint of rear wheel speed sensor.4. Disassemble left rear brake assembly [64000137]
5. Disassemble left rear shaft hub and bearing
assembly.Disassemble four bolts, then take down lower shaft hub and
bearing assembly.8. Assemble left rear shaft hub and bearing assemblyUse four bolts to assemble left rear shaft hub and bearing
assembly9. Assemble wiring harness of rear wheel speed sen-
sor (equipping with ABS).Connect the joint of rear wheel speed sensor.

Left rear shaft hub boltChange1. Disassemble rear wheels
2. Disassemble left rear brake caliper assembleDisassemble two bolts and take down brake caliper.3. Disassemble left rear brake assembly [64000137]
4. Disassemble left rear shaft hub bolt(a) Screw the shaft to the position in figure, then use special
tool to disassemble shaft hub bolt.
Note: shaft hub bolt should be screwed to the position
in figure, or you could not change shaft hub bolt.
(b) Use special tool and screw driver to disassemble shaft hub
bolt.5. Assemble left rear shaft hub bolt(a) Liking that shown in figure, assemble new gasket and screw
cap on new shaft hub bolt.
(b) Use screw driver to fix and lock screw cap to make the bolt
enter hole.6. Assemble left rear brake assembly [64000137]
7. Assemble left rear brake branch pump assemblyUse two bolts to assemble rear brake branch pump assembly.
Torque: 46 ± 5 N
⋅ ⋅⋅ ⋅
⋅m8. Assemble rear wheelsTorque: 103 ± 10 N
⋅ ⋅⋅ ⋅
⋅mDrive shaft--Left rear shaft hub bolt131

5. Disconnect the U-shaped joint of brake main pump
lever(a) Release fixing screw cap of lever U-shaped joint.
(b) Disassemble locking pin of U-shaped joint and lever pin of
brake main pump.6. Disassemble left front wheel
7. Disassemble vacuum booster(a) Use special tool and wrench to disassemble brake hose of
left front wheel.
(b) Disassemble the bolts, two screw caps and activated car-
bon canister bracket.
(c) Disassemble vacuum hose on vacuum booster.
(d) Disassemble four screw caps and U-shaped joint.
(e) Take out vacuum booster and gasket.8. Assemble vacuum booster with brake pump assem-
bly [64000164](a) Assemble U-shaped joint on booster lever.
(b) Assemble new gasket and vacuum booster with four nuts.
Torque: 13 N
⋅ ⋅⋅ ⋅
⋅m
(c) Connect vacuum hose to vacuum booster.
(d) Use the bolts and nuts to assemble carbon canister bracket.
Torque: 5.4 N
⋅ ⋅⋅ ⋅
⋅m
(e) Use special tool and wrench to connect brake hose of left
front wheel.
Torque: 15
± ±± ±
± 2 N
⋅ ⋅⋅ ⋅
⋅m9. Assemble left front wheelTorque: 103
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅mBrake--Vacuum booster assembly139

Brake--Front brake assemblyFront brake assemblyOverhaul1. Disassemble front wheels.
2. Discharge brake liquid.Note: do not spill the brake liquid on paint surface of automobile body, if having, wash it cleanly.3. Disassemble brake branch pump assembly.(a) Disassemble the bolts and gaskets of brake hose joint on
brake branch pump, then disassemble brake hose.
Hint: the gasket has two types: two sheets type or one
type.
(b) Fix sliding pin of cylinder body to disassemble two bolts.4. Disassemble brake block of front wheels.(a) Disassemble brake block with muffle gasket.
(b) Disassemble muffle gasket from every brake block.5. Disassemble support sheet of brake block.
6. Disassemble sliding pin of brake branch pump.Disassemble sliding pin on branch pump bracket.7. Disassemble dustproof cover on brake branch pump.Disassemble two dustproof covers from brake branch pump
of disk.8. Disassemble left front brake branch pump.Disassemble two bolts and brake branch pump bracket.9. Disassemble dustproof cover of branch pump.Use screw driver to disassemble oil seal loop and dustproof
cover.10. Disassemble the piston of brake branch pump.(a) Put a cloth or similar thing between piston and branch pump.
(b) Use compressed air to disassemble piston from branch
pump.
Warning: when using compressed air, do not put your
finger at the front of piston.
Note: you could not be splashed by brake liquid.11. Disassemble oil seal of piston.Use screw driver to disassemble oil seal of piston from branch
pump.12. Disassemble exhaust bolt of branch pump.Brake branch pump
Dustproof cover141

Brake--Front brake assembly23.Assemble dustproof cover of branch pump..(a) After spreading lithium soap base glycol lubricating grease
on new dustproof cover of branch pump, assembling it in
brake branch pump.
Hint: dustproof cover should be assembled in branch
pump firmly.
(b) Use wrench to assemble fixing loop.
Note: do not damage dustproof cover.24. Assemble brake branch pump bracket.Use two bolts to assemble brake branch pump bracket.
Torque: 106
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m25. Assemble dustproof cover of brake branch pump
bracket.(a) Spread lithium soap base glycol lubricating grease on new
dustproof cover.
(b) Assemble two dustproof covers in front brake branch pump
bracket.26. Assemble sliding pin of front brake branch pump.(a) Spread lithium soap base glycol lubricating grease on the
surface of sliding part and sliding pin.
(b) Assemble two sliding pins in front brake branch pump
bracket.27. Assemble support sheet of brake block.143 28. Assemble brake block.Note: when changing brake block, muffle gasket should be changed with brake block at the same
time.
(a) Spread brake lubricating grease on both sides of every muffle gasket.
(b) Assemble muffle gasket on every brake block.
(c) When assembling inner brake block, abrasion indicator should face the upside.
Note: do not attach oil dirt or lubricating grease on the surface of brake block and brake disk.29. Assemble brake branch pump assembly.(a) Use two bolts to assemble brake branch pump.
Torque: 34
± ±± ±
± 3N
⋅ ⋅⋅ ⋅
⋅m
(b) Use joint bolt to assemble new gasket and brake hose.
Torque: 30
± ±± ±
± 3N
⋅ ⋅⋅ ⋅
⋅m
Hint: Gasket has two types: two sheets type and one type.
Bracket soft pipe should be assembled in localizing hole of branch pump firmly.30. Add brake liquid in storage tank.
31. Discharge the air in brake main pump.
32. Discharge the air in brake pipeline.
33. Check the liquid level of storage tank.
34. Check whether the brake liquid leaks.
35. Assemble front wheels.Torque: 103
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m

Brake--Rear brake assemblyRear brake assembly
OverhaulHint: overhaul procedure for right side is same as the left side.1. Disassemble rear wheels.
2. Discharge brake liquid.Note: do not spill the brake liquid on paint surface of automobile body, if having, wash it cleanly.3. Disassemble brake block of rear wheels.(a) Disassemble fixing clamp of anti-vibration spring.
(b) Disassemble two guide pins of brake block and brake block
with muffle gasket.
(c) Take down muffle gasket from every brake block.4. Disassemble left rear brake branch pump.(a) Disassemble the joint, bolt and gasket of brake hose of brake
branch pump, then disassemble brake hose.
Hint: gasket has two types: two sheets type and one
sheet type
(b) Disassemble two bolts and brake branch pump.5. Disassemble the bushing of brake branch pump.Disassemble two bushings from brake branch pump.6. Disassemble dustproof bushing of rear brake.Disassemble three dustproof bushings.7. Disassemble dustproof cover of branch pump.Use screw driver to disassemble fixing loop and dustproof cover.8. Disassemble the piston of brake branch pump.(a) Put a cloth or similar thing between the piston and branch
pump.
(b) Use compressed air to disassemble piston from branch
pump.
Warning: when using compressed air, do not put your
fingers at the front of piston.
Note: do not let brake liquid splash on you.9. Disassemble oil seal of piston.144

Brake--Hydraulic pressure control unit3. Disassemble gasket of right wheel wing.
4. Disassemble hydraulic control unit and bracket.(a) Disassemble the joint and bolt.
(b) Turn the locking bolt of joint of hydraulic control unit, and
disassemble the joint.
(c) Use special tool to disassemble the brake oil pipe on hy-
draulic control unit.
(d) Use label to mark the name of every oil pipe, and tie it on
oil pipe.
(e) Disassemble screw caps, two bolts and hydraulic control
unit and bracket.5. Disassemble hydraulic control unit assembly.Disassemble three bolts and hydraulic control unit from the bracket.6. Assemble hydraulic control unit assembly.Assemble three bolts and hydraulic control unit on the bracket with three bolts.
Torque: 4.7 N
⋅ ⋅⋅ ⋅
⋅m149Connect the front
of main cylinder
Connect the back
of main cylinder
Connect 2#
brake pipe
Connect the front left
Connect 2#
brake pipeConnect the front right

Brake--Hydraulic pressure control unit7. Assemble hydraulic control unit and bracket.(a) Assemble hydraulic control unit and bracket with screw cap
and two bolts.
Torque: 19 N
⋅ ⋅⋅ ⋅
⋅m
(b) Liking that shown in figure, use special tool to assemble
brake oil pipe on correct position of hydraulic control unit.
Torque: 15
± ±± ±
± 2 N
⋅ ⋅⋅ ⋅
⋅m
(c) Connect the joint of hydraulic control unit.
(d) Assemble bolt and connect the joint.8. Assemble gasket of right front wing.
9. Assemble right front wheel.
10. Add brake liquid in storage tank.
11. Discharge the air in main pump.
12. Discharge the air in brake pipeline.
13. Check the liquid level of brake liquid.
14. Check whether brake liquid leaks.
15. Use handle tester to check the hydraulic control
unit.150Connect the front
of main cylinder
Connect the back
of main cylinder
Connect 2#
brake pipe
Connect the front left
Connect 2#
brake pipeConnect the front right

Brake--Speed sensor of front wheelSpeed sensor of front wheelChangeHint: the process for changing right side is same as the
left side.1. Disassemble front wheels.
2. Disassemble gasket of left front wing.
3. Disassemble speed sensor of left front wheel.(a) Disassemble resinous clamp and speed sensor wiring har-
ness from fixing clamp of automobile body.
(b) Disassemble the sensor joint.
(c) Disassemble two bolts of fixing clamp of sensor wiring har-
ness from automobile body and absorber.
(d) Disassemble bolt and left front sensor.
Note: do not attach any sundries on top of sensor.4. Assemble speed sensor of left front wheel.(a) Use bolt to assemble left front sensor.
Torque: 8.0 N
⋅ ⋅⋅ ⋅
⋅m
Note: do not attach any sundries on top of sensor.
(b) Use two bolts to assemble fixing clamp of sensor wiring
harness on automobile body and absorber.
Bolt A: 9.0 N
⋅ ⋅⋅ ⋅
⋅m
Bolt B: 29 N
⋅ ⋅⋅ ⋅
⋅m
(c) Connect the joint of speed sensor.
(d) Connect resinous clamp and speed sensor wiring harness
on automobile body and fixing clamp.5. Assemble gasket of left front wheel wing.
6. Assemble front wheels.Torque: 103
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m7. Check the signal of ABS speed sensor.151