wiring GEELY FC 2008 Service Manual

Safety belt--Front safety belt
(1) Connect special tool with battery,
Connect the red clamp of special tool with the anode of
battery (+), and black clamp with the cathode of battery
(-).
Hint: Do not connect the yellow joint with safety
belt pre-tension crimper.
(2) Confirm the function of special tool.
Press working switch of special tool, then the LED on
switch should illuminate.
Warning: if working switch is not pressed, LED
illuminates, then special tool might have
malfunction, at the this time, do not use the
special tool.
(b) Disassemble the joint of safety belt pre-tension crimper.
(1) Disassemble panel trim board of front door,
(2) Disassemble panel trim board of rear door.
(3) Disassemble lower fixed bolts and trim cover of safety
belt.
(4) Disassemble lower inner trim board of middle column.
(5) Liking that shown in figure, disassemble the joint of safety
belt pre-tension crimper.
(c) Assemble special tool
(1) Assemble lower fixed bolts and trim cover of safety belt.
(2) Connect two special tools with lower fixed bolts and trim
cover of safety belt..
Note: to avoid damaging the joint and wiring har-
ness of special tool, do not lock the twice lock
of dual-lock organization.
(3) Move the special tool apart from the front end of auto-
mobile for 10m at least.
(4) Close all doors and windows.
Note: do not damage wiring harness of special tool.
(5) Connect the read clamp of special tool with the anode
of battery (+), and black clamp with the cathode of bat-
tery (-).
Special
toolBattery
Special
tool
Special
toolSpecial
tool
Over 10m
 271 

Safety belt--Front safety belt
(d) Explode safety belt pre-tension crimper.
(1) Confirm there is no one in automobile and in 10m scope apart from automobile.
(2) Press down working switch of special tool and explode safety belt pre-tension crimper.
Hint: when LED of working switch of special tool illuminates, safety belt pre-tension crimper will
explode charged gas at the same time.
(e) Treatment for safety belt pre-tension crimper.
Hint: when scraping automobile, it is necessary to explode safety belt pre-tension crimper,
then it could be scraped with automobile.
2. Only treatment for safety belt pre-tension crimper (Treatment type for exploding front
seat safety belt).
Note:
zwhen only exploding safety belt pre-tension crimper,
forbid using the automobile belonging to customer to
explode safety belt pre-tension crimper.
zWhen exploding safety belt pre-tension crimper, it is
necessary to accord with following step.
(a) Disassemble safety belt.
Hint:cut off safety belt at its position closing to
shrinker.
(b) Confirm the function of special tool.
(c) Assemble special tool.
(1) Connect two joints of special tool to the joint of safety
belt pre-tension crimper.
Note: to avoid damaging the joint and wiring har-
ness of special tool, do not lock the twice lock
of dual-lock organization.
(2) Place the safety belt pre-tension crimper on ground, and
cover it with tyre.
Note:Place the safety belt pre-tension crimper lik-
ing that shown picturey.
(3) Place th special tool above 10mm away from tire
Note: do not damage special tool and wiring har-
ness carefully.
(d) Explode safety belt pre-tension crimper.
(1) Connect red fixed clamp of special tool to the anode of
battery (+), black fixed clamp to cathode of battery (-).
(2) Confirm there is not anyone in 10m apart from the tyre
binding safety belt pre-tension crimper.
(3) Press down working switch of special tool to explode
safety belt pre-tension crimper.
Hint: when LED of working switch of special tool
illuminates, safety belt pre-tension crimper
will explode at the same time.
Special
toolSpecial
tool
Special
toolSpecial
tool Special
toolBattery
Over 10m
 272 

Light--Light SystemThe phenomena table1. front combination lights and tail lightPhenomena
Only one front combination light
lights
Low beam headlights do not light
(all)
distance lights do not light (all)
Distance light do not light (one
side)
Flare does not light
Front combination lights are too
dark
Only one rear combination light
lights
Rear combination lights do not light
(front combination lights are normal)
Rear combination lights do not light
(front combination lights are abnormal)Reference pages
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-LightLight SystemNotes1. Notes for changing the front combination bulb(a) When the surface of halogen bulbs (the bulb of front assembled headlamp and front fog light) touches
oil, their working life will be shorten. When it lights, it becomes hot.
(b) Because of pressured gas in halogen bulbs (the bulb of front assembled headlamp and front fog
light), the bulb may explode and pieces of broken glass disperse around. So deal with it carefully.
(c) If the time after disassembling the bulb from lamp carrier is too long, the mirror may be polluted by
dirties or hydrosphere. You should prepare a new bulb,then replace it.
(d) Replace it with the lamp of same wattage.
(e) Assemble the changing bulb on the lamp carrier firmly, or it may bring mirror mirage or water intrusion.
(f) Do not touch the black of the top of glass, or it may shorten its working life.Possible part
1.bulb
2.fuse
3.wiring harness
1.fuse
2.relay
3.left combination switch
4.wiring harness
1.fuse
2.relay
3.left combination switch
4.wiring harness
1.bulb
2.wiring harness
1.left combination switch
2.flare
3.wiring harness
1.bulb
2.wiring harness
1.bulb
2.wiring harness
1.bulb
2.wiring harness
3.left combination switch
4.wiring harness
1.fuse
2.relay 279 

Light--Light System 280  2. Fog light System
3. Turning and emergency warning light systemEmergency warning light and turn
light does not light
Emergency warning light does
not light (turning light is normal)
Turn light does not light
(Emergency warning light is normalSide turning light does not light
(warning light is normal)
One side of turning light does not
light
One side of turning light does not
light
Only one bulb does not light1. (meter) fuse
2. (turn) fuse
3. ignition switch
4. flasher assembly
5. wiring harness
1. Emergency warning light switch
2. wiring harness
1. turn light switch
2. wiring harness
1. turn light switch
2. wiring harness
3. bulb
1. turn light switch
2. wiring harness
3. bulb
1. turn light switch
2. wiring harness
1. bulb
2. wiring harnessThe light control switch switches on,
the front fog lights do not light (front
combination lights are normal)Lamp switch turn to “HEAD”. front fog
lights do not light (front combination light
do not light)Only one front fog light do not light
Rear fog lights do not light (front
combination lights are normal)
(front fog lights are normal)
Rear fog lights do not light (front fog
lights do not light)1.(front fog light)fuse
2.fog light relay
3.fog light switch
4.wiring harness
1.other parts
2.wiring harness
1.bulb
2.wiring harness
1.fuse
2.rear fog light switch
3.wiring harness
4.bulb
1.other parts
2.wiring harness
3.bulb
4.front fog light switch
5.rear fog light switchphenomena
Possible part
Reference pagesphenomena
Possible partsReference pages

Light--Light System
All lights do not light
When driver cap side door opens,
the light does not light
When right front door opens, the
light does not light
When right rear door opens, the
light does not light
When left rear door opens, the light
does not light
Only one light can light
After all doors are closed, illuminat-
ing lamp will not flame out gradually.
After all doors closed, the head lamp
does not light in 15 seconds, when
turn ignition switch to ACC or ON.
Driver side light or passenger cap
side light do not light
When Driver side door opens,
driver side light does not light
When Passenger side door opens,
passenger side light does not light1. (room light) fuse
1. driver cap side door control switch
2. wiring harness
3. bulb
1. right front door control switch
2. wiring harness
3. bulb
1. right rear door control switch
2. wiring harness
3. bulb
1. left rear door control switch
2. wiring harness
3. bulb
1. bulb
1. Door-control switch
2. Wire harness
1. ignition switch
2. fuse
3. light relay
4. wiring harness
1. (door) fuse
2. (meter) fuse
3. light relay
4. driver side door control switch
5. bulb
6. wiring harness
1. driver side door control switch
2. wiring harness
3. bulb
1. passenger side door control switch
2. wiring harness
3. bulb
4. Room lights system
Inspect the car
1. inspect turning flasher wiring
(a) Disassemble joint from turning flasher and inspect wiring
harness side joint as following table.
phenomena
Possible partsReference pages
 281 

(b) Inspect function of rear fog light.
(1) Turn the ignition switch to ON.
(2) Inspect rear fog light’s situation when every switch works, just as following table.
Light--Light System
(b) Connect joint to directional switch and inspect from wiring harness’s side joint as following table:
Avometer terminals
2-earth
2-earth
3-earth
3-earth
5-earth
6-earth
8-earthcondition
warning light switch OFF → ON
turn light switch (right) OFF → ON
warning light switch OFF → ON
turn light (left) switch OFF → ON
turn light(left) switch OFF → ON
turn light(right) switch OFF → ON
warning light switch OFF → ONregular situation
0V → 0 ⇔ 9Vevery min 60 to 120 times
0V → 0 ⇔ every min 60 to 120 times
0V → 0 ⇔ 9Vevery min 60 to 120 times
0V → 0 ⇔ 9Vevery min 60 to 120 times
over 9V → 0V
over 9V → 0V
over 9V → 0V
2. Inspect rear fog light switch
(a) inspect rear fog light wiring
(1) Disassemble the joint from switch sides and inspect the
joint from wiring harness as following table.
Avometer terminals
1-earth
2-earth
3-earth
5-earth
6-earth
7-earthcondition
normal
light control switch OFF → ON
normal
light control switch OFF → ON
front fog light switch OFF → ON
normalregular situation
conduct
ion
0V → 10-14V
10-14V
not conduct
ion → conduction
not conduction→ conduction
conduction
Situation
Light switch OFF → ON, front fog light switch OFF
Light switch OFF → ON, front fog light switch ON, rear fog light switch ONrear fog light working situations
rear fog light does not light
rear fog light lights
3. Inspect lighting system function
Clues on: key aperture lamp and room light.
Avometer terminals
7-earth
1-earth
1-earth
4-earthcondition
normal
turn light switch ON
turn light switch ON
normalregular situations
conduct
ion
battery voltage
no voltage
battery voltage
Wiring
harness side
 282 

Malfunction
Wiper and cleaner do not work.
Wiper does not work on LO, HI or MIST.
Wiper does not work on INT
Washer generator does not work
When cleaner switch ON, wiper does not
work.
Wiper cleaner can not spout
zRight assembled switch on HI, wiper
blade will touch the bodywork.
zWhen right combination switches are OFF, washer will
not return to original position or stop position is incorrect.
Component names
1. ignition switch
2. ignition relay
3. (wiper) fuse (central power distribution box)
4. right assembled switch
5. wiring harness
1. right assembled switch
2. wiper generator
3. wiring harness
1. right assembled switch
2. wiper generator
3. wiring harness
1. (washer) fuse (central power distribution box)
2. wiper switch
3. wiper generator
4. wiring harness
1. right assembled switch
2. washer generator
3. wiring harness
1. cleaner hose and nozzle
1. right assembled switch *1
2. wiring harnessReference pages
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Inspect the car
Inspect the function of cleaner generator
(1) Add some rinsing to wiper water tank, then disassemble
cleaner generator joint.
(2) Connect battery wire with cleaner generator joint terminal2,
negative wire with terminal1,then inspect whether cleaner
generator works.
Notes: Be quick(in 20 seconds) to do this test to pre-
vent cleaner generator coil from burning.
If its function does not in accord with regulations, replace
cleaner generator.
Wiper and cleaner--Wiper and cleaner system
Wiper and cleaner
Wiper and cleaner system
Malfunction phenomena table
The underside table can help you to eliminating malfunction in wiring. It sorts as possibilities of malfunction’s
reasons.
*1:inspect set position of wiper arm and wiper blade.
 299 

Switch position
UP
OFF
DOWNright front, avometer
terminal
4-15, 6-10
4-10, 6-10
6-15,4-10right rear, avometer
terminal
9-15, 7-10
9-10, 7-10
7-15, 9-10Left rear, avometer
terminal
3-15, 1-10
3-10, 1-10
1-15, 3-15situations
Conduction
Conduction
Conduction
Switch position
UP
OFF
DOWNright front, avometer
terminal
4-15
4-6
6-15right rear, avometer
terminal
9-15
7-9
7-15Left rear, avometer
terminal
3-15
1-3
1-15situations
Conduction
Conduction
Conduction
Windshield/bodywork glass/wing mirror--Electric window control system
Phenomena
Electric window does not Work(all)(electric
door lock does Not work)
Electric window does not work(all) (electric
door lock is normal)
Automation system does Not work
Only one window can not Move
Electric window system Does not workimpossible positions
1. POWER fuse(center power distribution box)
2.
window shift main relay (center Distribution box)
3. wiring harness
1. ignition switch
2. left front door control Panel assembly
3. wiring harness
4. electric window generator
1. left front door control panel assembly
2. electric window generator (driver seat)
1. left front control panel assembly
2. electric window switch
3. electric window generator
4. wiring harness
1. left front door control panel assembly
2. wiring harnesswiring harness
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Inspect
1. Inspect left front door control panel assembly
[68000142]
Action switch, inspect the conduction among joint terminals.
Notes: Whether it works good or bad ,it can judged by
basic function. Becauce the conduction can not inspect
by ascending or descending driver’s electric window main
switch.
Electric window does not locked
Electric window locked
Malfunction phenomena table
If the conduction does not limit to regulations, replace electric window main switch.
 319 

Windshield/bodywork glass/wing mirror--Fogbroom system
Fog defrost system
Position drawing
Malfunction
All demists (defrosts) do not work
Rear ventilation window Demist (defrost)
do not work
electric rear mirror defrost dose not workcomponents name
1. DEF main relay
2. DEF-IP fuse
3. DEF-m fuse
4. demist switch
5. wiring harness
1. demist wire
2. wiring harness
1. electric rear mirrorreference pages
Malfunction phenomena table
Demist (Defrost)switch
 327 
Demist wire

Windshield/bodywork glass/wing mirror--Electric rearview mirror control system
Positions
Trouble table
Trouble
rearview mirrors do not work
rearview mirrors work abnormallyComponents name
1. (accessory) fuse
2. rearview mirror switch
3. wiring harness
1. rearview mirror switch
2. wiring harnessReference page
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Left rear view mirrorsElectric rear view mirrors
switch
Right rearview mirrors