ECO mode GEELY FC 2008 Workshop Manual

Preface
Geely “FC” is an automobile with high performance/price ratio and it meets the requirement
of national safety, energy saving, emission regulations and personal use. This automobile is
a completely new and excellent model produced by Zhejiang Geely Automobile Co., Ltd with
development in self-reliance of Geely group and with self-dominated intellectual property
right. It characterizes elegant appearance,
energy conservation and environmental protection,
safety and comfort. “FC” is a product opening a completely new viewpoint of automobile
selection, because it is developed on the basis of creative design thinking that breaks through
all established customs and it features perfectly balanced performance of power, space,
safety, manipulation and comfort. “FC” is a competitive product for Geely developing brand
and exploring mid-level automobile market, which takes over the company philosophy “make
good cars that common people can afford, and let Geely cars go to the whole world” of Geely
automobile. “FC” is combination of creativity and intelligence of quite a large number of
automobile experts, who have been developing and searching with great concentration for
more than 30 months, and it fully embodies persistent Geely style of fashion appearance
and high performance/price ratio.
“FC” is equipped with engine JL4G18 completely developed and produced by Geely group.
Engine JL4G18 applies the following advanced technology such as VVT, full aluminum cylin-
der body, plastic intake manifold, completely new VVT inside seal method, completely new
OCV valve filtering method etc. with M7.9.7 electric injection system of BOSCH, and its
index on power efficiency, economical efficiency, and safety efficiency etc. reaches leading
level of national model with the same type. This engine features strong power, low fuel
consumption, low noise and high power per liter etc.
We start to compile “FC” Automobile Maintenance Manual, which is divided into 27 sec-
tions with detailed description of overall structure and maintenance of engine 4G18.VVT;
inspection and repair of engine BOSCH M7.9.7 electric control fuel injection system; struc-
ture and maintenance of chassis; structure and maintenance of FC electrical equipment;
structure and maintenance of ABS anti-lock brake system; structure and maintenance of
SRS air bag; structure and maintenance of auto air conditioning system; structure and main-
tenance of vehicle body etc. Information is detailed and accurate, contents are in systematic
coherence and description is concise and comprehensive.
This manual is compiled from structure, which prompts “FC” service personnel to master

Brief introduction on Geely model “FC”Basic parametersTable 1 Complete vehicle basic parametersUnit
Item nameNumber
Dimension parametersOverall
dimension
Wheel trackLength
Width
Height
Front wheel
Rear wheel
Wheel base
Front suspension
Rear suspensionPassenger numberPersonParameters±15±15±20±10±10±30±30Left lamp
Right lamp
Left lamp
Right lampLeft and
right
inclination
Down
inclinationComplete vehicle herb massMax. total massFront axle
Rear axle
Front axle
Rear axle
Weight distributionNo
load
Full
loadMin. turning diameter
Min. gound clearance
Approach angle (full load) Departure angle (full load)Front wheel camber
Kingpin inclination angle
caster angleConvergence of front wheelsRear wheel camberConvergence of rear wheelsLeft wheel: inside/outside
Right wheel:inside/outside CanderaBrief introduction on Geely model “FC” Basic parameters
Mass parameters
Traverse ability
Front wheel alignment
parameters
Rear wheel
alignment
parameters Front wheel
steering
wheel
Head lamp light
High beam
optical axisLuminous intensity of
high beam of head lamp1

Brief introduction on Geely model “FC” Basic parametersTable 3 Main performance parameters of complete vehicle
UnitNumberParametersRemarksMax. vehicle speed
0-100 km/h accelerating timeAccelerating time from 30km/h to 100km/h at 4th gearMin. stable vehicle speed at 4th gear
Max. climbing speedSlide Distance (full-load, initial speed 50km/h)Fuel consumption with 4 operating modesAverage fuel consumption at specified operating modeDust sealing degree
Rain protection seal limit valueWeighted acceleration root of mean squareEquivalent mean value
Reduced comfort boundary
Average mileage to first failure
Average mileage between failures
Efficient degree Item name
Power performance 3
Economy
performance Seal
perfor-
mance
Ride
perfor-
mance
Reliability

(6) Connect special tool to injection nozzle joint.
(7) Connect special tool to battery for 15 seconds, and measure the injection volume with measuring
cup, each injection nozzle should be test for 2~3 times.
Injection volume:Fuel-Fuel systemInspection1. Fuel injector components [4G18-1112120](a) Check injection nozzle resistance.
(1) Measure the resistance between terminals with
ohmmeter.
Resistance: Hint: if resistance is not within specification, replace in-
jection nozzle.
(b) Injection nozzle test.
Warning: there should be no sparks during testing.
(1) Purchase new fuel pipe and take out fuel hose joint.
(2) Install special tool and fuel hose joint to fuel pipe.
Note: Only after performing precautions could the
connection operation of fuel hose joint (fast-
joint mode) be allowed to perform.
Warning: before connecting fuel pipe joint (fast-joint
mode), please read precautions carefully
(3) Install o-ring to injection nozzle.
(4) Connect special tool (joint and hose) to injection nozzle,
and hold down the injection nozzle to prevent fuel splash.
(5) Place injection nozzle into measuring cup.
Hint: install proper hose on injection nozzle to prevent
gasoline injecting out of the cup.
Engine Injection volume Uneven volume between
each injection nozzleEvery 15 secondsor lessHint: if injection volume is not within specification, replace
injection nozzle. 17 Special
toolSpecial
toolo-ring