torque GEELY MK 2008 Owners Manual

4. Knocking sensor
(1) Knocking sensor is a vibration acceleration sensor. Mounted on engine cylinder body. Sensing element of
the sensor is a piezocrystal. Vibration of engine cylinder body is transferred to piezocrystal via mass block in the
sensor. Since pressure generated by vibration of mass block is applied to piezocrystal, it generates voltage on two
polar planes and turns vibration signal into voltage signal for output.5-122Symptom
Poor accelerationPossible cause
Various liquids, such as engine oil, cooling fluid, brake fluid, water etc
contact the sensor for a long time, which cause corrosion to the sensor. Mounting torque: 20 ± 5 N.M
Repair precautions: sensor must be fitted closely to cylinder body with its metal surface, any type of washer
is not permitted for installation. For wiring of sensor signal cables, note that do not let resonance occur to signal
cables, otherwise they might be broken. Energizing of high voltage between sensor 1 # and 2 # pins must be
avoided, otherwise piezoelectric element might be damaged.
(2) Simple measuring method:
(Remove joint) turn digital multimeter to ohm position, connect two meter pens with sensor 1 #, 2 # pin
respectively, its resistance value at room temperature should exceed 1M ohm. Turn digital multimeter to millivolt
position, use a hand hammer to tap near knocking sensor, now voltage signal output should be available.
5. Oxygen sensor
(1) Its sensing element is a ceramic tube, outside is open to exhaust, inside is open to atmosphere. When
temperature of sensing ceramic tube reaches 350°C, it will have the characteristic of solid state electrolyte. Just
utilizing this characteristic, it converts concentration difference of oxygen into electric potential difference, thus
forms electrical signal output. If mixed gas is a bit concentrated, inside and outside oxyanion concentration
difference of ceramic tube is high, electric potential difference is a bit high.
A large number of oxyanions move from inside to outside, output voltage is high (approximate 900mV); if
mixed gas is a bit thin, inside and outside oxyanion concentration difference of ceramic tube is low, electric
potential difference is low, only a small quantity of oxyanions move from inside to outside, output voltage is low
(approximate 100mV).
Possible cause
1. humid water vapor ingresses inside of sensor, temperature
changes rapidly, probe is broken.
2. oxygen sensor "is poisoned". (Pb, S, Br, Si) Symptom
Poor idle speed, poor speedup, tail gas
overproof, too high oil consumption1 2 3 4Oxygen sensor Mounting torque: 40-60 N.m
Repair precautions: it is prohibited to use cleaning fluid, oily liquid or volatile solid on oxygen sensor during
repair.
(2) Simple measuring method:
(Remove joint) turn digital multimeter to ohm position, connect
two meter pens with sensor 1# (white), 2# (white) pin respectively, its
resistance value at room temperature is 1- 6 ohm.
(Connect joint) in idle speed condition, when oxygen sensor
reaches its working temperature of 350°C, turn digital multimeter to
DC voltage position, connect two meter pens with sensor 3# (grey),Engine EFI System-Engine EFI System

Symptom Possible cause
Fail to start Man made faultSpeed sensor1 2 3Fault symptom Common cause
Dischrge overproof, increased oil consumption Man made fault5-1234#(black) pin respectively, now voltage should fluctuate quickly between 0. 1-0. 9V.
6. Speed sensor
(1) Use with oscillator. Oscillator is a fluted disc, originally has 60 teeth, but two teeth are absent. Oscillator
is mounted on crankshaft, and rotates with the crankshaft. When tooth tip passes by sensor end closely, the
oscillator which is made of ferromagnetic material cuts magnetic line of permanent magnet in the sensor, and
generates induced voltage in coil, which is output as rotating speed signal. Mounting torque: 8 ± 2 N.m
Repair precautions: use pressing in instead of hammering method for installation during repair.
(2) Simple measuring method:
(Remove joint) turn digital multimeter to ohm position, connect
two meter pens with sensor 2#, 3# pins respectively, rated resistance
at 20°C is 770-950 ohm.
(Connect joint) turn digital multimeter to AC voltage position,
connect two meter pens with sensor 2 #, 3# pins respectively, start up
engine, now voltage output should be available.
Suggestion: use oscillograph for vehicle use to check.
7. Phase sensor
(1) This sensor consists of a hall sensor and a rotor made of steel plate. Fix hall sensor, mount rotor on camshaft.
Rotor is a 180( range cylindrical face steel blade. When the blade covers hall sensor, high Level signal is output;
otherwise low level signal is output. This differentiates two different upper dead points. Repair precautions: avoid removing end cover as far as possible during repair, so as to avoid ingress of foreign
matter, which might result in abnormal damage of magnetic gate.
(2) Simple measuring method:
(Connect joint) turn on ignition switch but not start up engine, turn digital multimeter to DC voltage position,
connect two meter pens with sensor red, black conductors respectively, ensure reference voltage of 5V is available.
Start up engine, voltage output between green and black conductors should be available.
Suggestion: use oscillograph for vehicle use to check.
8. Idle speed regulator
(1) Idle speed regulator consists of a step motor and a sealing plug on its shaft, sealing plug may generate radial
displacement driven by step motor shaft, position of sealing plug determines extent of opening of by-pass airway,
so as to adjust the size of by-pass air quantity. Position of sealing plug is controlled by ECU output.Fault symptom
Too high idle speed, flameout at idle speedPossible cause
Since interior contamination is severe, regulating element
is blocked and leads to malfunction.
Repair precautions: dust and sand grain will result in damage of idle speed regulator. Intake air should be
filtered by dry air cleaner before entering idle speed regulator, filtration efficiency should exceed 99 %. ToEngine EFI System-Engine EFI System

I. Component View3721
Non-reusable partsFront seat-belt buckle assy.Interior & Exterior Trim and Accessory -Front Seat Assembly6-1N.
m :Specified torquePart VI Interior & Exterior Trim and AccessoryChapter 1 Front Seat AssemblyHeadrest
Front seat (L)
Cushion trim
Seat cushion
Seat cushion frame
Seat rail handleInner seat rail cover
Seat backrest cushion
Outer seat rail cover
Seat backrest trim
C-ring
C-ring
Headrest bracket
Front seat adjuster
Angle adjuster inside cover FL seat cushion inside stopper
FL seat cushion stopper
Release lever

Interior & Exterior Trim and Accessory -Rear Row Seat Assembly6-4II. Removal & Installation of Rear Seat Assembly1. Remove the rear seat cushion assembly
a. Pull out the front part of seat cushion upwards.
b. Release the wire harness of seat cushion from the central
protuberance, and remove the seat cushion assembly.
2. Remove the assembly of left-rear seatback
a. Fold the seatback;
b. Remove the clamp, and uncover the seat;
c. Remove the 2 bolts and seatback assembly.
3. Remove the assembly of right-rear seatback
Tip:
Apply the procedures the same as aforesaid for the left side.
4. Remove the assembly of left-rear seatback lockup
Remove the 2 bolts and the seatback lockup device off the
seatback frame.
5. Remove the assembly of right-rear seatback lockup
Tip:
Apply the procedures the same as aforesaid for the left side.
6. Install the assembly of rear seatback
Tip:
Follow the sequence reverse to removal.
All the bolts shall be installed with the torque: 18N.m.

Detach and Mount Front Seat BeltI.Component View40~6040~60
Pulley cover
Lower trim20 Buckle assy.40~60 Front seat assy.Front seat belt
assy. Trim Remote adjuster assy.
for seat beltFront doorsill shieldFront door frame
weather stripRear door frame
weather strip
Rear doorsill shield
N.
m :Specified torque47Interior & Exterior Trim and Accessory
-Front Seat Belt6-6II. Belt replacement
Notes: Installation is basically the reverse of removal and different operation(s) in the process of installation,
if any, will be pointed out specifically.
1. Remove the negative terminal of battery;
2. Detach the front seat assembly;
Loosen the front lock bolt and remove the buckle assembly from inside the front seat;
3. Use the screwdriver to detach the center pillar lower trim; Cut two clips and 4 buckles and remove the trim;

Interior & Exterior Trim and Accessory -Rear Seat Belt6-10II. Rear seat belt removal1. Remove the rear cushion assembly;
2. Remove the rear backrest assembly;
3. Remove left (right) side quarter upper trim;
4. Remove the high mounted stop light;
5. Remove the rear shelf trim;
6. Remove the rear seat belt assembly;
a. Remove bolts under the quarter lower trim connecting the left and right rear side;
b. Remove bolts for the retractor and take down the rear seat belt assembly;
7. Remove bolts on the floor and disassemble the right rear seat belt buckle assembly and the waistband assembly;
8. Remove bolts on the floor and take down the left and rear buckle assembly.III. Installing rear seat belt1. Install the left and rear buckle assembly;
As per the drawing, bolt the left and rear buckle assembly. on the
floor. Torque: 40~60N.m
2. Install the right rear seat belt buckle and the waistband assembly;
Tips: same as way of the left.
3. Install the rear seat belt assembly;
Attention: Do not break down the retractor.
a.Inspection contents before outer seat belt instalation:When ELR
lock,check the gradient of ELR. Check and make sure the seat belt
can not be locked from any aspect within 15°.When you move the
belt ring device beyond 45° slowly,the seat belt should be locked.
b. Install the rear seat belt assembly using bolts (part of
retractor) ;
Torque: 40~60N.m
c. Install the rear seat belt assembly using bolts(part of anchor).
Torque: 40~60N.m
4. Inspect the properties of seat belt assembly;
5. Install the rear seat and trim.Floor projectionFrontFront markLockUnlockIV. Precaution for Usage and Disposal of Used Safty Belt The details are the same as front safty belt.

Chapter 13 Rear BumperI. Component ViewRight trunk trim board
Rear shelf lower trim panel
Spare tire board
Rear bumper support installation nut
Torque nut: 6 N¡¤mRear bumper Left mud guard Left trunk trim boardInterior & Exterior Trim and Accessory -Rear Bumper6-35II. Disassembly and assembly of the rear bumper Notes:
Installation is basically the reverse of removal and different operation(s) in the process of installation, if any,
will be pointed out specifically.
1. Remove the spare tire cover assembly.
2. Remove the lower trim board of the rear separator.
3. Remove the ornamental blanket at the left side of the luggage compartment.
a. Remove six snaps.

Interior & Exterior Trim and Accessory -Rear Bumper6-36 b. Remove the ornamental blanket at the left side of the luggage
compartment.
4. Remove the ornamental blanket at the right side of the luggage
compartment.
a. Remove six snaps.
b. Remove the ornamental blanket at the right side of the luggage
compartment.
5. Remove the rear bumper.
a. Remove four nuts;
b. Remove two screws and four clips;
c. Remove 8 snaps and the bumper.
6. Mount the rear bumper.
Installation is basically the reverse of removal.
(Notes: Mount the rear bumper with two screws, 4 clips and 4
nuts; Torque: 5.5N.m, for the nut)Snap Rear bumper
Snap

Interior & Exterior Trim and Accessory -Outside Rearview Mirror6-37Chapter 14 Outside Rearview MirrorThe outside rearview mirrors are mounted on the left and right doors. With specially designed rubber sheath, the
rearview mirrors are seamlessly and smoothly joined to the body of vehicle. Meanwhile, they block neither upward
nor backward turn of rearview mirrors upon knocking. Such installation also plays an important role in decreasing
the air resistance coefficient of the whole vehicle.
The mirror glasses are fixed to the supporting plates with double-side adhesive tape. The supporting plates are
connected to the shell of rearview mirrors with ball hinge in order to make sure no glass will scatter that causes
secondary injury, as well as replacing the damaged glasses easily. When the glasses are damaged, the supporting
plates can be taken out of the ball-head mount with tools, and then pressed into the mount again after replacing
the glasses. The turning force of rearview mirror is designed as 30N, which enables easy turn and less hurt/damage
in case human or object knocks the mirror. In addition, the rearview mirrors are equipped with electric adjustment
and heat defrosting.
Notes
When turning over the rearview mirror, please don't put your finger between the exterior rearview mirror and
the hinge in order to avoid extrusion injury!Replacement of Rearview MirrorRemoval procedures
1. Remove the cathode lead wire off the storage battery;
2. Remove the corner decoration of door;
3. Disconnect the plug of electric-driven exterior rearview mirror;
4. Remove the 3 screws;
5. Remove the electric-driven exterior rearview mirror
Installation procedures
1. Mount the rearview mirrors onto the doors
2. Fasten the screws from the lower-left side clockwise
Fastening
Fasten the screws of exterior rearview mirrors with the torque
of 8.0N.m
3. Connect the plug of electric-driven exterior rearview mirrors;
4. Install the corner decoration of door

II. Supplemental Specifications on Tightening TorqueFor those fastening pieces either not specified in the "Body" part or not stated in other assemblies, the following
specifications shall apply.
Thread Dia. Thread Pitch Tightening Torque
(mm) (mm)Standard Value (N.m) Max. Value(N.m) Min. Value(N.m)
61 9 12 6
8 1.25 23 26 16
8 1 25 28 17
10 1.5 59 75 37
10 1.25 63 79 45
10 1 64 80 46
12 1.75 95 111 73
12 1.5 97 113 75
12 1.25 99 115 78
14 2 160 185 122
14 1.5 180 205 146
16 2 215 245 182
16 1.5 240 270 199
18 2.5 268 298 229
18 1.5 316 346 287
20 2.5 430 470 389
20 1.5 440 480 396Body Repair -Service Data For for Body7-37Table 5-2
Supplemental Specifications for Vehicle Body and All Assembly Fastening Piece