door lock GEELY MK 2008 User Guide

(1) Check conductibility of the switch.
Standard
Switch position Terminal Result
On driver side
On front passenger side
Left rear
Right rear
Window locking switchUP 12--­13 ON
DOWN12---14 ON
UP 12---5 ON
DOWN12---6 ON
UP 12---9 ON
DOWN12---10 ON
UP 12---1 ON
DOWN12---2 ON
Lock12---3 ON
Unlock12---3 OFFResult
Indicator lamp
illuminates If it does not meet stipulation, replace this switch.
(2) Check indicator lamp on glass riser switch on driver side
Storage battery may be connected with terminal of indicator
lamp directly (as shown in the figure)
Standard
If it does not meet stipulation, replace this switch.
3. Other window glass riser switches (passenger side, left rear, right rear)Door Glass Regulating and Power Door Lock Control-
Door Glass Regulating System5-137Connecting condition
Battery positive - terminal 11
Battery negative - terminal 12Other glass regulator switches

Measuring condition
On driver side,
rear right side
On front passen-
ger side, rear left
sideClockwise
Anticlockwise
Clockwise
Anticlockwise Battery positive -1
Battery negative -2
Battery positive -2
Battery negative -1
Battery positive -2
Battery negative -1
Battery positive -1
Battery negative -2 If it does not meet stipulation, replace this switch.
4. Check door glass riser motor
Notes:
(1) Detect door glass riser motor on driver side and on right rear
side following the same steps.
(2) Detect door glass riser motor on front passenger side and on
left rear side following the same steps.
(3) Connect door glass riser motor terminal with storage
battery, check operation of the motor.
StandardSwitch position Terminal Result
UP 5-7 ON
DOWN 5-8 ONConnecting condition Result
Battery positive - terminal 4
Battery negative - terminal 2 (1) Check conductibility of the switch.
Standard
If it does not meet stipulation, replace this switch.
(2) Check indicator lamp on switch
StandardDoor Glass Regulating and Power Door Lock Control-
Door Glass Regulating System5-140Indicator lamp illumi-
natesStipulationsDriver side, right rear side
Driving
shaft
Anticlockwise
Clockwise
Front passenger side, left rear side
Clockwise
Anticlockwise
Driving shaft

Door Glass Regulating and Power Door Lock Control-
Door Glass Regulating System5-1415. Electric circuit diagramfor door glass regnlating system
Please Refer to "MK WIRING DIAGRAM"

2. Check door lock main control switch (1) Connection of terminals
Standard:Section 2 Power Door Lock Control SystemI. Inspection1. Check basic function
a. When door lock control switch locks, four door locks are locked; when door lock control switch unlocks,
four doors are unlocked.
b. When door lock on driver side is locked using key, four door locks are locked.Terminal No. Door lock state Standard state
12-7 Lock ON
- OFF OFF
12-15 Unlock ONMeasuring condition
Battery positive -1
Battery negative -2
Battery positive -1
Battery negative -2Door Glass Regulating and Power Door Lock Control-
Power Door Lock Control System5-142 If it does not meet stipulation, replace this switch.
3. Fastener inspection
(1)Apply storage battery voltage, check operation of the actuator.
Standard:
If not, replace actuator assembly.Standard state
Unlock
LockLOCKUnlock
Power door lock center control switchBatteryLock
Unlock

Detach and Mount Front Seat BeltI.Component View40~6040~60
Pulley cover
Lower trim20 Buckle assy.40~60 Front seat assy.Front seat belt
assy. Trim Remote adjuster assy.
for seat beltFront doorsill shieldFront door frame
weather stripRear door frame
weather strip
Rear doorsill shield
N.
m :Specified torque47Interior & Exterior Trim and Accessory
-Front Seat Belt6-6II. Belt replacement
Notes: Installation is basically the reverse of removal and different operation(s) in the process of installation,
if any, will be pointed out specifically.
1. Remove the negative terminal of battery;
2. Detach the front seat assembly;
Loosen the front lock bolt and remove the buckle assembly from inside the front seat;
3. Use the screwdriver to detach the center pillar lower trim; Cut two clips and 4 buckles and remove the trim;

Interior & Exterior Trim and Accessory -Front Seat Belt6-8VI. Attentions:
1. Before mounting, you must check if the product is damaged, cracked or rusted.
2. Place the retractor on the vertical position before pulling out the strap. Check if the strap can be easily pulled
out and rotated and the retractor can be locked.
3. When installing a pretensioning seat belt, check if the emitter head pin deflects and is rusted, etc. The emitter
in the pre-tensioning seat belt can work for 15 years.
4. Check if the buckle lock and connection piece comply with the connection of the car. And check if the buckle
can be opened easily.
5. When fitting the bolts, check if the threads on the nut of coating are clear. Those with welding slag must be
cleaned before fitting the bolts.
6. After pulling out the strap of retractor, no barrier (such as wiring harness, etc.) around the strap is allowed. If
there is, it is necessary to get rid of the barrier to ensure the force of retractor and that the strap is not scratched.
VII. How to handle with scraped seat belt
Tips:
Scrap seat belt provided with pre-tensioner, you have to trigger the pre-tensioner taking the following steps.
1. Check if the storage battery is above 12 V on its positive and negative poles;
2. Check the energizing tool;
Warning:
When energizing the pre-tensioner of seat belt, be sure to use dedicated energizing tool for the pre-tensioner
of seat belt.
3. Connect the special tool with the storage battery and also connect
the red clip on the special tool with the positive terminal of the battery
and connect the black clip with the negative terminal of the battery;
4. If the front seat belt is on the car body and is not taken off,
disconnect the joint of the pre-tensioner of seat belt;
5. Connect the yellow joint of the special tool with the joint of the
pre-tensioner of seat belt;
6. At 10 meter away from seat belt, use a special tool to trigger theAbove 10 meterpre-tensioner of seat belt.
Warning:
a. Ensure that there be no people within 10 meters from the seat
belt;
b. If the seat belt has already been taken down from the car, it is
necessary to cover it using the car wheel with tire to avoid injury.
c. When triggering, explosion will emit loud sound. So it shall be
done outdoors without disturbing local community.
d. When you hold the triggered seat belt, be sure to wear gloves
and goggles.
e. After you have finished the operation, you must wash your hands.
f. Do not pour water, etc. to the energized seat belt pre-tensioner.
7. Place the already triggered seat belt into the ethylene bag and tighten it as you do with other articles.
Warning:
a. Do not dispose untriggered seat belt at will.
b. When the pre-tensioner of seat belt is triggered, the seat belt assembly would be very hot. Therefore, you
cannot touch it until at least 30 minutes after it is triggered.

Interior & Exterior Trim and Accessory -Roof Trim6-264. Remove the indoor roof lamp assy.
a. Use screwdriver to unfix the 4 buckles and remove the
lampshade;
Tips:
Wrap the sharp end of screwdriver up with adhesive tape before
operation.
b. Unfix 2 screws and the roof lamp assy.
5. Remove the handle assy.
a. Pull down the handle and take out 2 rubber plugs from the holes where two bolts are positioned;
b. Unfasten 2 screws and remove the handle assy.
6. Detach the sun visor tightener.
(Take down anti-clockwise the sun visor fastener.)
7. Remove the top trim
Use a special tool to remove 3 clips and remove the roof trim assy.
8. Installation is basically the reverse of removal.clip

Interior & Exterior Trim and Accessory -Outside Rearview Mirror6-37Chapter 14 Outside Rearview MirrorThe outside rearview mirrors are mounted on the left and right doors. With specially designed rubber sheath, the
rearview mirrors are seamlessly and smoothly joined to the body of vehicle. Meanwhile, they block neither upward
nor backward turn of rearview mirrors upon knocking. Such installation also plays an important role in decreasing
the air resistance coefficient of the whole vehicle.
The mirror glasses are fixed to the supporting plates with double-side adhesive tape. The supporting plates are
connected to the shell of rearview mirrors with ball hinge in order to make sure no glass will scatter that causes
secondary injury, as well as replacing the damaged glasses easily. When the glasses are damaged, the supporting
plates can be taken out of the ball-head mount with tools, and then pressed into the mount again after replacing
the glasses. The turning force of rearview mirror is designed as 30N, which enables easy turn and less hurt/damage
in case human or object knocks the mirror. In addition, the rearview mirrors are equipped with electric adjustment
and heat defrosting.
Notes
When turning over the rearview mirror, please don't put your finger between the exterior rearview mirror and
the hinge in order to avoid extrusion injury!Replacement of Rearview MirrorRemoval procedures
1. Remove the cathode lead wire off the storage battery;
2. Remove the corner decoration of door;
3. Disconnect the plug of electric-driven exterior rearview mirror;
4. Remove the 3 screws;
5. Remove the electric-driven exterior rearview mirror
Installation procedures
1. Mount the rearview mirrors onto the doors
2. Fasten the screws from the lower-left side clockwise
Fastening
Fasten the screws of exterior rearview mirrors with the torque
of 8.0N.m
3. Connect the plug of electric-driven exterior rearview mirrors;
4. Install the corner decoration of door

(4) Rear Wall Parts As shown in Fig.5-5, the rear wall assembly includes rear wall plate, rear wall reinforced plate, luggage
compartment door lock mounting plate and luggage compartment door cross beam etc.Fig. 5-5 Rear Wall Assembly
1. Rear wall upper cross beam
2. Luggage compartment lock
mounting plate big assembly
3. Rear wall left double-hole plate
4. Rear wall outer plate
Fig. 5-6 Roof Assembly
1. Roof outer panel 2. Roof No.1 cross beam 3. Roof No.2 cross beam 4.Roof rear cross beam 5.Roof No.3 cross beam
6. Moon roof reinforcement panel It is mainly used as a cross beam to improve the strength of the rear part of the vehicle and form a luggage
compartment door.5) Roof Assembly The roof assembly includes roof outer panel, roof No.1 and No.2 cross beam, and roof rear cross beam etc.
Inside the roof, there is top interior decoration. There is a heat pad in the center and there is bond between the cross
beam and the roof. The rain from the roof is discharged out of the rear part through the channels at both sides. These
cross beams are used to reinforce the roof's transverse stiffness. For disassembled parts, see Fig. 5-6.(6) Luggage Compartment Main Cover Assembly The luggage compartment main cover assembly includes luggage compartment main cover sub-assembly, rear
seat hook mounting plate assembly, left/right side angle plate, drip channel and reinforced upper cross beam etc.
When the luggage compartment main cover assembly is welded to the left/right side wall, it forms a luggageSurvey -Body Structure7-51 14432526143 2

(2) Front FenderFront fender plays a role in front wheel apron and rotect person safty.And at the same tirne,if also woork as vehicle
styling parts.
For the match relationship between the front fender & engine hood and the front door, see Fig. 5-9.Fig. 5-9 Front Fender related to surrounding parts
A) With Engine Hood (4mm¡À1mm)
B) With Front Door (5mm¡À1mm)(3) Door Assembly Doors have LH/RH front door and rear door.
The door uses hinge gemel with limiting device, which is an open structure.
The door includes door outside plate, door inside plate, bumper and hinge reinforced plate etc.
The door has a complex structure, which is a movable component on the body. It helps the passengers get on/
off the vehicle and form an enclosed cabin with the main structure and the relevant parts. Meanwhile, the doors
are used frequently, so there is high requirement on their reliability and durability.
The outside/inside plate is molded by one complete steel sheet, which can improve the stiffness and precision.
In order to improve the safety when the vehicle is collided from the side, four doors are equipped with door
bumpers.
As shown in Fig. 5-10 and Fig. 5-11, the door assembly is made up of outside plate assembly and inside plate
assembly.Fig. 5-10 Front Door
1. Front door inner panel 2. Left front door inner reinforced panel 3. Front door window opper rail 4. Door lock reinforced panel
5. Left front door inner plate cross beam 6. Front door outer panel 7. Door bumper assembly
8. Front door upper hinge assembly 9. Front door lower hinge assembly 10. Hinge reinforced panel assemblySurvey -Body Structure7-7Engine hood
Front fenderFront door
Front fenderA
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