transmission GEELY MK 2008 Owner's Guide
[x] Cancel search | Manufacturer: GEELY, Model Year: 2008, Model line: MK, Model: GEELY MK 2008Pages: 416, PDF Size: 25.19 MB
Page 78 of 416

Part IV ChassisChapter 1 Transmission ControlSection 1 Introduction of Transmission ControlI. Description on Transmission ControlThis model is equipped with cable Transmission Controls, respectively used for 1.3L, 1.5L and 1.6L engine. Their
gears are: 5 forward gears + 1 reverse gear.II. Symptom TableUse the table below to help you find the cause of the problem. The numbers indicate the priority of the likely cause
of the problem. Check each part in order. If necessary, replace these parts.
Suspected Area
1. Transmission Control selector (position changing) cable
(improperly assembled)
2. Cable or shift lever (worn)
3. Cable assembly (incorrect)
4. Transmission (faulty)
1. Transmission control selector (position changing ) cable
(improperly assembled)
2. Cable or shift lever (worn)
3. Cable assembly (incorrect)
4. Transmission (faulty) Symptom
Transmission out of gear
Transmission shift difficultChassisTransmission Control4-1 -
Page 79 of 416

Component ViewFloor gear shift lever handle
Gear shift lever shield
Floor storage box# 1 gear shift cable retainerE ClipE ClipControl
box holeControl box
decoration cover
Control box
rear part12.0
Floor gear shift
lever assembly Clip
Speed changer control cable
Snap Clip
WasherWasher
Clip Clip5.0Clip
Shift BracketShift Bracket12.0Transmission ControlIntroduction of Transmission Control4-2Nm : Specified torque: Non-reusable parts -
Page 80 of 416

Section 2 Cable Type Transmission ControlReplacement1. Remove the upper cover in dashboard panel.
2. Remove the lower cover in dashboard panel.
3. Remove the cup-holder in the middle console.
4. Loosen transmission control cover.
5. Remove the handle of the gear shift lever.
6. Remove the middle console body.
7. Remove the control cables assembly of the transmission.
(1) Remove the two cotter pins and unfix the head of the control
cables of the transmission (see the right figure).
(2) Remove the control cables assembly after loosening the shift
bracket with bolts.
(3) Remove the two cotter pins and two washers, and then unfix
the two control cables from the manual transmission.
(4) Remove the two spring clips and unfix the two control cables
from the bracket.
(5) Remove the bolt and unfix the control cables.
(6) Remove the two bolts.
(7) Pull the control cables out of the body.
(8) Remove the retainer from the control cables.Transmission ControlCable Type Transmission Control4-3 -
Page 81 of 416

8. Install the control cables assembly of the transmission.
(1) Install the retainer on the control cables.
(2) Push the control cables into the floor.
(3) Install the control cables assembly with two bolts.
Torque: 5.0N.m
(4) Connect the control cables assembly and fix the control cable
with bolts.
Torque: 5.0N.m
(5) Connect the ends of the two control cables, and then install
two washers and two new spring clips.
(6) Install two new spring clips on the cable bracket.
(7) Connect the control cables to gear shift lever.
Note:
Make sure the claws engage firmly.
(8) Connect the ends of the control cables to the gear shift lever
selectively, and then install the cotter pin.
Note:
When connecting the control cables, the dents of their ends
hall be made upwards.
The cotter pins are inserted in a direction as shown in the
figure.
(9) Connect the ends of the gear shift cables to the gear shift lever
assembly.
9. Install the middle console body.
10. Install the parking brake cover.
11. Install the handle of the gear shift lever.
12. Install the cup-holder.
13. Install the lower cover in dashboard panel.
14. Install the upper cover in dashboard panel.Transmission ControlCable Type Transmission Control4-4 -
Page 82 of 416

Section 3 Manual Transmission Shift MechanismReplacement1. Remove the upper cover in dashboard panel.
2. Remove the lower cover in dashboard panel.
3. Remove the cup-holder in the middle console.
4. Loosen transmission control cover.
5. Remove the handle of the gear shift lever.
6. Remove the middle console body.
7. Remove the control cables assembly of the transmission.
(1) Remove the two cotter pins and unfix the head of the control
cables of the transmission
(2) Remove the spring clips and separate the control cables from
the bracket.
8. Remove the four bolts and floor gear shift lever assembly.
9. Install the floor gear shift lever assembly.
Install the floor gear shift lever assembly with four bolts.
Torque: 12N.mTransmission ControlManual Transmission Shift Mechanism4-5 -
Page 83 of 416

Transmission ControlManual Transmission Shift Mechanism4-610. Connect the control cables assembly.
(1) Connect the control cables to floor gear shift lever assembly.
Note:
Make sure the spring clips engage firmly.
(2) Connect the ends of the control cables to the floor gear shift
lever assembly, and then install the cotter pins.
Note:
When connecting the ends, the dents shall be made upwards.
The cotter pins are inserted in a direction as shown in the figure.
(3) Connect the ends of the gear shift cables to the floor gear shift
lever assembly.
11. Install the middle console body.
12. Install the parking brake cover.
13. Install the handle of the gear shift lever.
14. Install the cup-holder.
15. Install the lower cover in dashboard panel.
16. Install the upper cover in dashboard panel.Sawcat part -
Page 84 of 416

Transmission ControlAutomatic Transmission Shift Mechanism4-7Section 4 Automatic Transmission Shift MechanismComponent ViewConsole Panel Upper
Cover Assembly E Clip
Console Panel Lower
Cover Assembly
Cup Holder
Park Brake Cover Plate
E Clip
Console Assembly
Automatic Shifter Assembly121212 Shift Cable Key Retaining Cable E Clip
Specified Torque -
Page 85 of 416

Transmission ControlAutomatic Transmission Shift Mechanism4-8Component ViewAutomatic Shifter Panel
Dust-Proof Sliding Plate
Gear Range Display
Shift Lock Release Button
Cap
Bulb
Button Spring
Gear Range Indicator
Wire Harness
Shift Lock Unit
Solenoid
Shift Lock Control ArmShift Lever Sub-AssemblyControl Shaft Key Retaining
Cable Control
Arm Slot Pin Shift Lever SupportHandle Connecting RodShift Lever Button Shift Lever Knob Cover
Spring Automatic Shift Handle
Spring Inner Rod
Precoated Part -
Page 86 of 416

Transmission ControlAutomatic Transmission Shift Mechanism4-9Replacement1. Remove CD cover
2. Remove console panel lower cover assembly
3. Remove cup holder
4. Remove console assembly
5. Remove key retaining cable.
(1) loosen the adjustment locking cap.
Tip:
Face the vehicle front and turn rotate it clockwise by 90°.
(2) Use screwdriver to remove the key retaining cable
6. Disconnect shift cable assembly
(1) Remove the nut, disconnect the shift cable from the shifter
assembly
(2) Use screwdriver to disconnect the shift cable from the shift
lever tray.
7. Remove automatic shifter assembly
(1) Remove the four bolts.
(2) Disconnect the two connectors.
(3) Remove the shifter assembly. -
Page 87 of 416

4-108. Install the automatic shifter assembly
Install it in place in the reverse order of removal.
9. Check and adjust the shift lever position
(1) Check that the starter works only when the shift lever is in P position, but doesn't work in other positions.
(2) Move the shift lever, check whether the display of the gear range indicator is consistent with the actual gear
range.
(3) Check that the key can be pulled out in P position.
(4) Except the P position, the ignition key can not be turned to LOCK position with the shift lever in other
positions.
(5) Check that when shift release button is pressed down, the shift lever can be transferred to other positions
from the P position.
10. Adjustment
(1) When moving shift lever among the positions, make sure to
move the shift lever in a stable way, operate properly and the
positive display is correct.
Gear positions able to be operated without pressing down the
knob button are:
R N D,L 2 D N
Gear positions able to be operated only when the knob button
is pressed down are:
2 L,N R P
(2) Gear positions able to be operated only when the knob button
is pressed down, the ignition switch is turned ON and the
brake pedal is depressed are:
P R
(3) Start the engine, make sure the vehicle drives ahead when the
shift lever is moved from N position to D position, and back
up when the shift lever is set to R position.Depress the brake pedal, press down the shift
lever knob button to shift the gear position.
(ignition switch must be turned ON)
press the knob button to shift
the gear position
Normal shiftTransmission ControlAutomatic Transmission Shift Mechanism -