battery GEELY MK 2008 Repair Manual

(1) Check conductibility of the switch.
Standard
Switch position Terminal Result
On driver side
On front passenger side
Left rear
Right rear
Window locking switchUP 12--­13 ON
DOWN12---14 ON
UP 12---5 ON
DOWN12---6 ON
UP 12---9 ON
DOWN12---10 ON
UP 12---1 ON
DOWN12---2 ON
Lock12---3 ON
Unlock12---3 OFFResult
Indicator lamp
illuminates If it does not meet stipulation, replace this switch.
(2) Check indicator lamp on glass riser switch on driver side
Storage battery may be connected with terminal of indicator
lamp directly (as shown in the figure)
Standard
If it does not meet stipulation, replace this switch.
3. Other window glass riser switches (passenger side, left rear, right rear)Door Glass Regulating and Power Door Lock Control-
Door Glass Regulating System5-137Connecting condition
Battery positive - terminal 11
Battery negative - terminal 12Other glass regulator switches

Measuring condition
On driver side,
rear right side
On front passen-
ger side, rear left
sideClockwise
Anticlockwise
Clockwise
Anticlockwise Battery positive -1
Battery negative -2
Battery positive -2
Battery negative -1
Battery positive -2
Battery negative -1
Battery positive -1
Battery negative -2 If it does not meet stipulation, replace this switch.
4. Check door glass riser motor
Notes:
(1) Detect door glass riser motor on driver side and on right rear
side following the same steps.
(2) Detect door glass riser motor on front passenger side and on
left rear side following the same steps.
(3) Connect door glass riser motor terminal with storage
battery, check operation of the motor.
StandardSwitch position Terminal Result
UP 5-7 ON
DOWN 5-8 ONConnecting condition Result
Battery positive - terminal 4
Battery negative - terminal 2 (1) Check conductibility of the switch.
Standard
If it does not meet stipulation, replace this switch.
(2) Check indicator lamp on switch
StandardDoor Glass Regulating and Power Door Lock Control-
Door Glass Regulating System5-140Indicator lamp illumi-
natesStipulationsDriver side, right rear side
Driving
shaft
Anticlockwise
Clockwise
Front passenger side, left rear side
Clockwise
Anticlockwise
Driving shaft

2. Check door lock main control switch (1) Connection of terminals
Standard:Section 2 Power Door Lock Control SystemI. Inspection1. Check basic function
a. When door lock control switch locks, four door locks are locked; when door lock control switch unlocks,
four doors are unlocked.
b. When door lock on driver side is locked using key, four door locks are locked.Terminal No. Door lock state Standard state
12-7 Lock ON
- OFF OFF
12-15 Unlock ONMeasuring condition
Battery positive -1
Battery negative -2
Battery positive -1
Battery negative -2Door Glass Regulating and Power Door Lock Control-
Power Door Lock Control System5-142 If it does not meet stipulation, replace this switch.
3. Fastener inspection
(1)Apply storage battery voltage, check operation of the actuator.
Standard:
If not, replace actuator assembly.Standard state
Unlock
LockLOCKUnlock
Power door lock center control switchBatteryLock
Unlock

Detach and Mount Front Seat BeltI.Component View40~6040~60
Pulley cover
Lower trim20 Buckle assy.40~60 Front seat assy.Front seat belt
assy. Trim Remote adjuster assy.
for seat beltFront doorsill shieldFront door frame
weather stripRear door frame
weather strip
Rear doorsill shield
N.
m :Specified torque47Interior & Exterior Trim and Accessory
-Front Seat Belt6-6II. Belt replacement
Notes: Installation is basically the reverse of removal and different operation(s) in the process of installation,
if any, will be pointed out specifically.
1. Remove the negative terminal of battery;
2. Detach the front seat assembly;
Loosen the front lock bolt and remove the buckle assembly from inside the front seat;
3. Use the screwdriver to detach the center pillar lower trim; Cut two clips and 4 buckles and remove the trim;

Interior & Exterior Trim and Accessory -Front Seat Belt6-7Pulley coverUnlock
Lock Notes:
Wrap the sharp end of screwdriver up with adhesive tape before
operation.
4. Use screwdriver to pry open the seat belt pulley cover;
5. Unscrew the bolt and detach the seat belt ring from the car;
6. Disconnect the pre-load insertion of seat belt on the bottom edge
of the middle pillar;
7. Detach the front seat belt from the car;
8. Unfix the clip using the screwdriver and detach the trim from the
right middle pillar;
9.Unscrew two bolts using the spanner and detach the remote adjuster
assembly.
Notice:Only the ignition switch turns to "OFF" position and the battery negative should be disconncted more than
90s, the seat belt with pretensioner can be removed.
III. Seat belt with ELR and pre-tensioner
Seat belt with ELR and pre-tensioner is provided with pre-tensioner which works together with the airbag.
The pre-tensioner is part of airbag assembly. The pre-tensioner is mounted in the retractor and controlled by SDM.
When the front bumping force of the car exceeds a specific value, the pre-tensioner and airbag can be triggered
at the same time. To maintain the pre-tension type of seat belt (retractor), observe all the "Alarm" and
"Operation Instruction".
Warning:
Do not try to remove or repair seat belt pre-tensioner. If any abnormal situations take place, replace the whole
assembly with a new one.
Before working, be sure to read through "Attention for Maintenance", and observe them during working. Any
ignorance can cause injury or the failure of seat belt pre-tensioner.
IV. Inspect Operations of Seat Belt Alarm Lamp (on Driver's side)
1. Turn on the ignition switch and check if the seat belt alarm lamp flashes;
2. Fasten the belt buckle and check if the belt alarm lamp goes out;
3. Turn off the ignition switch;
4. Disconnect the seat belt buckle;
5. Turn on the ignition switch;
6. Connect wiring terminal and make earth connection, and inspect the lamp status of the seat belt. Seat belt lamp:
flashing.
V. Inspect Seat Belt
1. Confirm whether the seat belt is properly mounted.
2. Inspect whether the metal part of seat belt is damaged.
3. If the car vibrates in accidents, pull out the seat belt from the retractor and determine whether the seat belt is
scratched (load limit retractor does not work) by visual inspection and touching.
4.Inspection contents before outer seat belt instalation:When ELR
lock,check the gradient of ELR. Check and make sure the seat belt
can not be locked from any aspect within 15°.When you move the
belt ring device beyond 45° slowly,the seat belt should be locked.
5.After installation check the seat belt lock in this way that draw the
seat belt from belt ring quiekly and the seat belf can be locked
normally.
Attention:
Should the seat belt not comply with the technical specification,
you should replace it.

Interior & Exterior Trim and Accessory -Front Seat Belt6-8VI. Attentions:
1. Before mounting, you must check if the product is damaged, cracked or rusted.
2. Place the retractor on the vertical position before pulling out the strap. Check if the strap can be easily pulled
out and rotated and the retractor can be locked.
3. When installing a pretensioning seat belt, check if the emitter head pin deflects and is rusted, etc. The emitter
in the pre-tensioning seat belt can work for 15 years.
4. Check if the buckle lock and connection piece comply with the connection of the car. And check if the buckle
can be opened easily.
5. When fitting the bolts, check if the threads on the nut of coating are clear. Those with welding slag must be
cleaned before fitting the bolts.
6. After pulling out the strap of retractor, no barrier (such as wiring harness, etc.) around the strap is allowed. If
there is, it is necessary to get rid of the barrier to ensure the force of retractor and that the strap is not scratched.
VII. How to handle with scraped seat belt
Tips:
Scrap seat belt provided with pre-tensioner, you have to trigger the pre-tensioner taking the following steps.
1. Check if the storage battery is above 12 V on its positive and negative poles;
2. Check the energizing tool;
Warning:
When energizing the pre-tensioner of seat belt, be sure to use dedicated energizing tool for the pre-tensioner
of seat belt.
3. Connect the special tool with the storage battery and also connect
the red clip on the special tool with the positive terminal of the battery
and connect the black clip with the negative terminal of the battery;
4. If the front seat belt is on the car body and is not taken off,
disconnect the joint of the pre-tensioner of seat belt;
5. Connect the yellow joint of the special tool with the joint of the
pre-tensioner of seat belt;
6. At 10 meter away from seat belt, use a special tool to trigger theAbove 10 meterpre-tensioner of seat belt.
Warning:
a. Ensure that there be no people within 10 meters from the seat
belt;
b. If the seat belt has already been taken down from the car, it is
necessary to cover it using the car wheel with tire to avoid injury.
c. When triggering, explosion will emit loud sound. So it shall be
done outdoors without disturbing local community.
d. When you hold the triggered seat belt, be sure to wear gloves
and goggles.
e. After you have finished the operation, you must wash your hands.
f. Do not pour water, etc. to the energized seat belt pre-tensioner.
7. Place the already triggered seat belt into the ethylene bag and tighten it as you do with other articles.
Warning:
a. Do not dispose untriggered seat belt at will.
b. When the pre-tensioner of seat belt is triggered, the seat belt assembly would be very hot. Therefore, you
cannot touch it until at least 30 minutes after it is triggered.

III. Removal and installation of instrument panel1. Disconnect the negative terminal of storage battery
2. Remove the instrument panel trim panel sub-assembly
a. Loosen 7 clips;
b. Disconnect the connector and unfasten the trim panel.
3. Remove the instrument cluster trim panel sub-assembly
a. Unfix the clamp;
b. Loosen 10 clips and unfasten the trim panel.Steering column upper cover
Steering column lower cover
Auxiliary fasia
console bodyCupholder Instrument cluster trim panel Glove compartment assy Instrument panel
lower housing assyInterior & Exterior Trim and Accessory -Dashboard, Middle Console and Instrument Panel6-12Left Combination switchRight
Combination
switch
7 clips
10 Clips

Interior & Exterior Trim and Accessory -Outside Rearview Mirror6-37Chapter 14 Outside Rearview MirrorThe outside rearview mirrors are mounted on the left and right doors. With specially designed rubber sheath, the
rearview mirrors are seamlessly and smoothly joined to the body of vehicle. Meanwhile, they block neither upward
nor backward turn of rearview mirrors upon knocking. Such installation also plays an important role in decreasing
the air resistance coefficient of the whole vehicle.
The mirror glasses are fixed to the supporting plates with double-side adhesive tape. The supporting plates are
connected to the shell of rearview mirrors with ball hinge in order to make sure no glass will scatter that causes
secondary injury, as well as replacing the damaged glasses easily. When the glasses are damaged, the supporting
plates can be taken out of the ball-head mount with tools, and then pressed into the mount again after replacing
the glasses. The turning force of rearview mirror is designed as 30N, which enables easy turn and less hurt/damage
in case human or object knocks the mirror. In addition, the rearview mirrors are equipped with electric adjustment
and heat defrosting.
Notes
When turning over the rearview mirror, please don't put your finger between the exterior rearview mirror and
the hinge in order to avoid extrusion injury!Replacement of Rearview MirrorRemoval procedures
1. Remove the cathode lead wire off the storage battery;
2. Remove the corner decoration of door;
3. Disconnect the plug of electric-driven exterior rearview mirror;
4. Remove the 3 screws;
5. Remove the electric-driven exterior rearview mirror
Installation procedures
1. Mount the rearview mirrors onto the doors
2. Fasten the screws from the lower-left side clockwise
Fastening
Fasten the screws of exterior rearview mirrors with the torque
of 8.0N.m
3. Connect the plug of electric-driven exterior rearview mirrors;
4. Install the corner decoration of door

1. Front cross beam assembly
The front cross beam assembly includes front cross beam left/right support assembly, front cross beam sub-
assembly, front cross beam side support etc. They play a role in front bumper.
2. Left/right longitudinal beam assembly
The left/right longitudinal beam assembly includes left/right longitudinal bean front and mid- block assembly,
energy-absorbing beam big assembly, and left/right front damper support assembly etc.
It is mainly used to install engine left/right suspension, left/right front suspension damper, storage battery and
other accessories. In the outside, it can be equipped with left/right front fender.
3. Radiator cross beam assembly
The radiator cross beam assembly includes radiator left/right post big assembly, radiator lower cross beam big
assembly, radiator central support sub-assembly, and radiator upper cross beam big assembly etc.
It is mainly used to install radiator, condenser, engine hood lock, radiator hood, front bumper, and front
headlight.
4. Front wall lower plate assembly
The front wall lower plate connects to the floor, which separates the engine compartment from the cabin. It
includes front wall frame assembly, front wall lower main plate assembly, brake installation reinforced plate, and
front wall left/right support assembly etc.Fig. 5-2 Engine Compartment Assembly & Front Wall Parts
1. Front cross beam assembly 2. Left/right longitudinal beam assembly
3. Panel left/right support assembly 4. Front wall lower plate sub-assembly 5. Front wall upper assembly
6 Radiator cross beam assemblySurvey -Body Structure7-2123456front wall lower plate assembly, front wall upper assembly, left/right front damper support lower front plate
assembly, and right front damper right-angle support assembly.

Plate Thickness Hole Diameter
<1.0 >5
1.0~1.5 >6.4
>1.5 >87-13 (b) Apply special paint for spot welding
Remove the paint film from the new parts to be welded and the
body, and apply the special paint for spot welding.
(c) Bore for hole-filling welding
In the position that can not carry out the spot welding, bore it
with borer or bit to make hole-filling welding.
Unit: mm
(d) Precaution for electronic parts
(1) In the welding process, the electronic parts may be damaged
due to the current in the body.
(2) Before the welding, cut the cathode connection of the
storage battery, and put the ground end of the welder on the
ambiance of the welding area.
(e) Rough cutting of joint parts
In the rough cutting process in the connecting area, an overlap
of 20~30mm must be reserved on the new parts.
3. Installation
(a) Measure before Welding
Before installing the lower body or the parts of the engine
compartment, make sure to make measurement as the body
dimension drawing, to ensure the correctness. After the
installation, reconfirm whether the assembling is proper.Hole filling
Overlap
Pneumatic saw
Body dimension
drawingBody Repair -Body Damage Forms and requirements For Repair