check engine GENESIS G80 2021 Manual PDF
[x] Cancel search | Manufacturer: GENESIS, Model Year: 2021, Model line: G80, Model: GENESIS G80 2021Pages: 604, PDF Size: 11.47 MB
Page 526 of 604

09
9-11
Normal Maintenance Schedule (Cont.)
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM Number of months or driving distance, whichever comes first
Months 1224 3648 60 7284 96108 120 132144 156168 180
Miles×1,000 816 24 3240 48 5664 7280 8896104 112120
Km×1,000 1326 39 5265 78 91104 117130 143156169 182195
Automatic transmission fluid
*1
No check, No service required
Front (AWD) / rear differential oil
*2
I II
Vapor hose, fuel filler cap and fuel tank IIIIIII
Fuel tank air filter IIIIIII
Fuel lines, hoses and connections IIIIIII
Parking brake IIIIIII
Brake fluid Inspect every 8,000 miles (13,000 km) or 12 months,
Replace every 48,000 miles (78,000 km) or 48 months
Transfer case oil (AWD) No check, No service required
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*1 : Use only the specified automatic transmission fluid. (Refer to “Recommended lubricants and capacities” section in chapter 2 or
the label in the engine compartment.)
*2 : Front/rear differential oil should be changed anytime, front/rear differential have been submerged in water. Ã Fuel filter is considered to be maintenance free but the quality of fuel used may impact the frequency of maintenance
needed. If there are some important safety matters like fuel flow restriction, surging, loss of power, hard starting
problem, etc. replace the fuel filter immediately regardless of maintenance schedule and consult an authorized retailer
of Genesis Branded products for details.
Page 527 of 604

Maintenance
9-12
Maintenance Under Severe Usage Conditions
The following items must be serviced more frequently on cars mainly used under
severe driving conditions. Refer to the chart below for the appropriate maintenance
intervals.
R : Replace
I : Inspect and if necessary, adjust, correct, clean or replace
Maintenance itemMaintenance
operation Maintenance intervals Driving
condition
Engine oil and filter
*1R Replace every 5,000 miles
(8,000 km) or 6 months A, B, C, D,
E, F, G, H, I, J, K, L
Air cleaner filter IInspect more frequently
depending on the condition C, E
Spark plugs RReplace more frequently
depending on the condition A, B, F, G,
H, I, K
Steering gear rack, linkage and
boots IInspect more frequently
depending on the condition C, D, E,
F, G
Front suspension ball joints IInspect more frequently
depending on the condition C, D, E,
F, G
Disc brakes and pads, calipers
and rotors IInspect more frequently
depending on the condition C, D, E,
G, H
Parking brake IInspect more frequently
depending on the condition C, D, G, H
Driveshaft and boots IInspect more frequently
depending on the condition C, D, E, F,
G, H, I, J
Cabin air filter RReplace more frequently
depending on the condition C, E, G
Automatic transmission fluid RReplace every 60,000 miles
(100,000 km) A, C, D, E,
F, G, H, I, K
Front differential oil (AWD) /
Rear differential oil RReplace every 72,000 miles
(120,000 km) C, D, E, G,
H, I, J
Propeller shaft IMore frequently C, D, E, F,
G, H, I, J
Transfer case oil (AWD) No check, No service required
*1 : If a lower grade engine oil (below API SN PLUS) is substituted, then the engine oil
and engine oil filter must be replaced at every 5,000 miles (8,000 km) or 6 months as
indicated for severe maintenance condition.
Page 529 of 604

Maintenance
9-14
Engine Oil and Filter
The engine oil and filter should be
changed at the intervals specified in the
maintenance schedule. If the vehicle
is being driven in severe conditions,
more frequent oil and filter changes are
required.
Drive Belts
Inspect all drive belts for evidence
of cuts, cracks, excessive wear or oil
saturation and replace if necessary.
Drive belts should be checked
periodically for proper tension and
adjusted as necessary.
Information
When you are inspecting the belt, turn the
engine off.
Fuel Lines, Fuel Hoses and
Connections
Check the fuel lines, fuel hoses and
connections for leakage and damage.
Have an authorized retailer of Genesis
Branded products replace any damaged
or leaking parts immediately.
Fuel Filter
The fuel filter is considered to be
maintenance free but periodic inspection
is recommended for this maintenance
depends on fuel quality. If there are
some important matters like fuel flow
restriction, surging, loss of power, hard
starting problem etc., replace the fuel
filter immediately. We recommend that
you consult an authorized retailer of
Genesis Branded products for details.
Vapor Hose and Fuel Filler Cap
The vapor hose and fuel filler cap should
be inspected at those intervals specified
in the maintenance schedule. Make sure
a new vapor hose or fuel filler cap is
correctly replaced.
Air Cleaner Filter
We recommend that the air cleaner filter
be replaced by an authorized retailer of
Genesis Branded products.
Spark Plugs
Make sure to install new spark plugs of
the correct heat range.
Cooling System
Check cooling system components, such
as radiator, coolant reservoir, hoses and
connections for leakage and damage.
Replace any damaged parts.
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
Page 530 of 604

09
9-15
Engine Coolant/Liquid-Cooled
Intercooler Coolant
The coolant should be changed at the
intervals specified in the maintenance
schedule.
Automatic Transmission Fluid
Automatic transmission fluid should
not be checked under normal usage
conditions, the Automatic transmission
fluid should be changed by an authorized
retailer of Genesis Branded products
according to the maintenance schedule.
Information
Automatic transmission fluid color is red
when new.
As the vehicle is driven, the automatic
transmission fluid will begin to look
darker.
This is a normal condition. It does not
need to be replaced based on the color
change.
NOTICE
The use of a non-specified fluid could
result in transmission malfunction and
failure.
Use only specified automatic
transmission fluid. (Refer to
“Recommended Lubricants and
Capacities” section in chapter 2.)
Brake Hoses and Lines
Visually check for proper installation,
chafing, cracks, deterioration and any
leakage. Replace any deteriorated or
damaged parts immediately.
Brake Fluid
Check the brake fluid level in the brake
fluid reservoir. The level should be
between the MIN and the MAX marks
on the side of the reservoir. Use only
hydraulic brake fluid conforming to DOT
4 specification.
Brake Discs, Pads, Calipers and
Rotors
Check the pads, the disc, and the rotor
for any excessive wear-out. Inspect
calipers for any fluid leakage
Exhaust Pipe and Muffler
Visually inspect the exhaust pipes,
muffler and hangers for cracks,
deterioration, or damage. Start
the engine and listen carefully for
any exhaust gas leakage. Tighten
connections or replace parts as
necessary.
Propeller Shaft
Check the propeller shaft, boots, clamps,
rubber couplings and center-bearing
rubber for cracks, deterioration, or
damage. Replace any damaged parts
and if necessary, repack the grease.
Page 531 of 604

Maintenance
9-16
ENGINE OIL
Suspension Mounting Bolts
Check the suspension connections for
looseness or damage. Retighten to the
specified torque.
Steering Gear box, Linkage &
Boots/Lower Arm Ball Joint
With the vehicle stopped and the engine
off, check for excessive free-play in the
steering wheel. Check the linkage for
bends or damage. Check the dust boots
and ball joints for deterioration, cracks,
or damage.
Replace any damaged parts.
Drive Shafts and Boots
Check the drive shafts, boots and clamps
for cracks, deterioration, or damage.
Replace any damaged parts and, if
necessary, repack the grease.
Air Conditioning Refrigerant
Check the air conditioning lines and
connections for leakage and damage.
Checking the Engine Oil Level
1. Follow all of the oil manufacturer’s
precautions.
2. Be sure the vehicle is on the level
ground in P (Park) with the parking
brake set and the wheels blocked.
3. Turn the engine on and allow the
engine to reach normal operating
temperature.
4. Turn the engine off and wait about 10
minutes for the oil to return to the oil
pan.
5. Pull the dipstick out, wipe it clean, and
re-insert it fully.
2.5L T-GDI
ORG3090004L
3.5L T-GDI
ORG3090006
6. Pull the dipstick out again and check
the level. The level should be between
F (Full) and L (Low).
Page 532 of 604

09
9-17
2.5L T-GDI
ORG3090005
3.5L T-GDI
ORG3090007
7. If it is near or at L, add enough oil to
bring the level to F.
Use only the specified engine oil (Refer
to “Recommended Lubricants and
Capacities” section in chapter 2).
NOTICE
To prevent damage to your engine:
• Do not overfill with engine oil. Add oil
in small quantities and recheck level
to ensure engine is not overfilled.
• Do not spill engine oil when adding
or changing engine oil. Use a funnel
to help prevent oil from being spilled
on engine components. Wipe off
spilled oil immediately.
Checking the Engine oil and
Filter
Have the engine oil and filter changed by an authorized retailer of Genesis Branded
products according to the Maintenance
Schedule at the beginning of this
chapter.
WARNING
CALIFORNIA PROPOSITION 65
WARNING
Engine oil contains chemicals known to
the State of California to cause cancer,
birth defects and reproductive harm.
Used engine oil may cause irritation or
cancer of the skin if left in contact with
the skin for prolonged periods of time.
Always protect your skin by washing
your hands thoroughly with soap and
warm water as soon as possible after
handling used oil.
Page 533 of 604

Maintenance
9-18
ENGINE COOLANT/LIQUID-COOLED INTERCOOLER COOLANT
The high-pressure cooling system has a
reservoir filled with year-round antifreeze
coolant. The reservoir is filled at the
factory.
Check the antifreeze protection and
coolant level at least once a year, at
the beginning of the winter season and
before traveling to a colder climate.
Checking the Coolant Level
Engine coolantǴ2.5L T-GDI
ORG3090010
Ǵ3.5L T-GDI
ORG3090054
Liquid-cooled intercooler coolantǴ2.5L T-GDI
ORG3090011
Ǵ3.5L T-GDI
ORG3090055
Check the condition and connections
of all cooling system hoses and
heater hoses. Replace any swollen or
deteriorated hoses.
The coolant level should be filled
between the MAX and the MIN marks on
the side of the coolant reservoir when
the engine is cool.
If the coolant level is low, add enough
distilled (deionized) water to bring the
level to the MAX mark, but do not overfill.
If frequent additions are required, see an
authorized retailer of Genesis Branded
products for a cooling system inspection.
Page 534 of 604

09
9-19
WARNING
Never remove the engine coolant radiator cap, coolant
cap or the drain plug while
the engine and radiator are
hot. Hot coolant and steam
may blow out under pressure,
causing serious injury.
Turn the vehicle off and wait until
the engine cools down. Use extreme
care when removing the radiator cap,
coolant cap. Wrap a thick towel around
it, and turn it counterclockwise slowly
to the first stop. Step back while the
pressure is released from the cooling
system. When you are sure all the
pressure has been released, press down
on the cap, using a thick towel, and
continue turning counterclockwise to
remove it.
Information
The coolant level is influenced by the
engine temperature. Before checking or
refilling the coolant, turn the engine off.
WARNING
The electric motor for the cooling fan may continue to
operate or start up when the
engine is not running and can
cause serious injury. Keep
hands, clothing and tools away
from the rotating fan blades of
the cooling fan.
Always turn off the vehicle unless the
vehicle has to be inspected with the
engine on. Be cautious as the cooling
fan may operate if the negative (-)
battery terminal is not disconnected.
WARNING
Make sure the coolant cap is properly
closed after refilling coolant. Otherwise
the engine could be overheated while
driving.
Engine compartment front view
OOSH089010L
1. Check if the coolant cap label is
straight in front.
OJX1099046
2. Make sure that the tiny protrusions
inside the coolant cap is securely
interlocked.
Page 536 of 604

09
9-21
Checking the Brake Fluid Level
ORG3090012
Check the fluid level in the reservoir
periodically. The fluid level should be
between MAX and MIN marks on the side
of the reservoir.
Before removing the reservoir cap and
adding brake fluid, clean the area around
the reservoir cap thoroughly to prevent
brake fluid contamination.
If the level is low, add the specified brake
fluid to the MAX level. The level will fall
with accumulated mileage. This is a
normal condition associated with the
wear of the brake linings. If the fluid level
is excessively low, have the brake system
checked by an authorized retailer of
Genesis Branded products.
WARNING
If the brake system requires frequent
additions of fluid this could indicate
a leak in the brake system. Have the
vehicle inspected by an authorized
retailer of Genesis Branded products.
WARNING
Do not allow brake fluid to come in
contact with your eyes. If brake fluid
comes in contact with your eyes, flush
your eyes with clean water for at least
15 minutes and get immediate medical
attention.
NOTICE
• Do not allow brake fluid to contact
the vehicle’s body paint, as paint
damage will result.
• Brake fluid, which has been exposed
to open air for an extended time
should NEVER be used as its quality
cannot be guaranteed. It should be
disposed of properly.
• Do not use the wrong kind of brake
fluid. A few drops of mineral based
oil, such as engine oil, in your brake
system can damage brake system
parts.
Information
Use only the specified brake fluid (refer
to “Recommended Lubricants and
Capacities” section in chapter 2).
BRAKE FLUID
Page 537 of 604

Maintenance9-22
WASHER FLUID
Checking the Washer Fluid Level
ORG3090013
Check the fluid level in the washer fluid
reservoir and add fluid if necessary. Plain
water may be used if washer fluid is not
available. However, use washer solvent
with antifreeze characteristics in cold
climates to prevent freezing.
WARNING
To prevent serious injury or death, take
the following safety precautions when
using washer fluid:
• Do not use engine coolant or
antifreeze in the washer fluid
reservoir. Engine coolant can
severely obscure visibility when
sprayed on the windshield and
may cause loss of vehicle control
resulting in an accident or damage to
paint and body trim.
• Do not allow sparks or flame to
contact the washer fluid or the
washer fluid reservoir. Washer fluid
may contain alcohol and can be
flammable.
• Do not drink washer fluid and avoid
contact with skin. Washer fluid is
harmful to humans and animals.
• Keep washer fluid away from
children and animals.