check engine GMC SAVANA 2003 Workshop Manual

Ignition Transmission Lock Check
While parked, and with the parking brake set, try to turn
the ignition key to LOCK in each shift lever position.
The key should turn to LOCK only when the
shift lever is in PARK (P).
The key should come out only in LOCK.
Parking Brake and Automatic
Transmission Park (P) Mechanism
Check
{CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle begin
to move.Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake,
set the parking brake.
To check the parking brake’s holding ability:
With the engine running and transmission in
NEUTRAL (N), slowly remove foot pressure from
the regular brake pedal. Do this until the vehicle is
held by the parking brake only.
To check the PARK (P) mechanism’s holding
ability: With the engine running, shift to PARK (P).
Then release the parking brake followed by the
regular brake.
Underbody Flushing Service
At least every spring, use plain water toush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other
debris can collect.
6-15
2003 - Savana OM

Throttle System Inspection
Inspect the throttle system for interference or binding,
and for damaged or missing parts. Replace parts
as needed. Replace any components that have high
effort or excessive wear. Do not lubricate accelerator
and cruise control cables.
Rear Axle Service
Check the gear lubricant level in the rear axle and
add if needed. SeeRear Axle on page 5-47.Auid loss
may indicate a problem. Check the axle and repair it
if needed.
Transfer Case and Front Axle
(All-Wheel Drive) Inspection
Every 12 months, or at engine oil change intervals,
check front axle and transfer case and add lubricant
when necessary. Auid loss could indicate a problem.
Check and have it repaired, if needed. Check vent
hose at transfer case for kinks and proper installation.
Brake System Inspection
Inspect the complete system. Inspect brake lines and
hoses for proper hook-up, binding, leaks, cracks,
chang, etc. Inspect disc brake pads for wear and
rotors for surface condition. Inspect other brake parts,
including calipers, parking brake, etc. Check parking
brake adjustment. You may need to have your brakes
inspected more often if your driving habits or conditions
result in frequent braking.
6-17
2003 - Savana OM

Capacities......................................................5-98
Capacities and Specifications............................5-97
Carbon Monoxide...........................4-24, 4-31, 2-30
Care of
Safety Belts................................................5-85
Your Cassette Tape Player............................3-74
Your CD Player...........................................3-76
Your CDs ...................................................3-76
Cargo Door Relocking....................................... 2-9
Cargo Vans and Cab and Chassis Models
with an Air Bag Off Switch............................1-48
Cargo Vans and Cab and Chassis Models
without an Air Bag Off Switch........................1-47
Cargo Vans with a Passenger Air Bag and
an Air Bag Off Switch, Passenger Vans and
Cab and Chassis Models..............................1-36
Cargo Vans with a Passenger Air Bag and
without an Air Bag Off Switch........................1-39
Cassette Tape Messages.................................3-57
Cassette Tape Player Service...........................6-12
CD Adapter Kits.............................................3-57
Center High Mounted Stoplamp
(CHMSL) ............................................3-14, 5-54
Center Passenger Position,
Safety Belts........................................1-23, 1-24
Chains, Tires..................................................5-65
Charging System Light....................................3-29Check
Engine Light...............................................3-33
Gages Warning Light...................................3-39
Check Engine Light.........................................3-33
Checking Brake Fluid......................................5-38
Checking Coolant............................................5-24
Checking Engine Oil........................................5-13
Checking Things Under the Hood....................... 5-9
Checking Your Restraint Systems......................1-75
Chemical Paint Spotting...................................5-88
Child Restraints
Child Restraint Systems...............................1-42
Infants and Young Children...........................1-36
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-52
Older Children.............................................1-33
Securing a Child Restraint Designed for
the LATCH System...................................1-54
Securing a Child Restraint in a Center
Seat Position...................................1-56, 1-57
Securing a Child Restraint in a Rear
Outside Seat Position...............................1-54
Securing a Child Restraint in the Right
Front Seat Position...................................1-58
Top Strap...................................................1-49
Top Strap Anchor Location............................1-50
Where to Put the Restraint...........................1-45
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2003 - Savana OM

Door (cont.)
Rear Door Security Locks.............................2-10
Rear Doors.................................................2-15
Sliding Side Door........................................2-11
Driver
Position, Safety Belt.....................................1-14
Driving
At Night.....................................................4-14
City ...........................................................4-19
Defensive..................................................... 4-2
Drunken....................................................... 4-3
Freeway.....................................................4-20
Hill and Mountain Roads..............................4-22
In Rain and on Wet Roads...........................4-16
Winter........................................................4-24
Driving On Grades..........................................4-44
Driving on Snow or Ice....................................4-24
Driving Through Deep Standing Water...............4-18
Driving Through Flowing Water.........................4-18
Driving with a Trailer.......................................4-42
Dual Stage Air Bags........................................1-68
Dual Tire Operation.........................................5-58E
Electrical System
Add-On Equipment......................................5-91
Fuses and Circuit Breakers...........................5-92
Headlamp Wiring.........................................5-91
Windshield Wiper Fuses...............................5-91
Electronic Road-Speed Governor.......................3-26
Emissions Inspection and
Maintenance Programs.................................3-36
Engine
Air Cleaner/Filter.........................................5-17
Battery.......................................................5-40
Change Engine Oil Light...............................3-37
Check and Service Engine Soon Light............3-33
Compartment Overview................................5-12
Coolant......................................................5-22
Coolant Heater............................................2-23
Coolant Temperature Gage...........................3-32
Cooling System Inspection............................6-16
Exhaust.....................................................2-30
Fan Noise..................................................5-34
Oil .............................................................5-13
Overheating................................................5-26
Starting......................................................2-22
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2003 - Savana OM

Engine Compartment Fuse Block......................5-94
Engine Coolant Level Check.............................6-12
Engine Oil Additives........................................5-15
Engine Oil Level Check...................................6-12
Entry Lighting.................................................3-15
Exit Lighting...................................................3-15
Extender, Safety Belt.......................................1-32
Exterior Lamps...............................................3-12
F
Fabric/Carpet.................................................5-82
Filter
Engine Air Cleaner......................................5-17
Finding a PTY Station.............................3-52, 3-63
Finding a Station....................3-42, 3-45, 3-50, 3-61
Finish Care....................................................5-86
Finish Damage...............................................5-88
Fixed Mast Antenna........................................3-76
Flash-To-Pass Feature....................................... 3-7
Flat Tire........................................................5-65
Flat Tire, Changing.........................................5-66
Floor Console Fuse Block................................5-92
Fluid
Automatic Transmission................................5-19
Power Steering...........................................5-35
Windshield Washer......................................5-36FM ...............................................................3-74
Following Distance..........................................4-43
Footnotes........................................................ 6-5
Front Axle......................................................5-48
Fuel............................................................... 5-4
Additives...................................................... 5-6
California Fuel.............................................. 5-5
Filling a Portable Fuel Container..................... 5-9
Filling Your Tank........................................... 5-7
Fuels in Foreign Countries.............................. 5-6
Gage .........................................................3-40
Gasoline Octane........................................... 5-4
Gasoline Specifications.................................. 5-5
System Inspection.......................................6-16
Fuel Regulator................................................2-22
Fuses
Fuses and Circuit Breakers...........................5-92
Windshield Wiper.........................................5-91
G
Gage
Check Gages Warning Light..........................3-39
Engine Coolant Temperature.........................3-32
Fuel..........................................................3-40
Oil Pressure...............................................3-36
Speedometer..............................................3-25
Voltmeter Gage...........................................3-30
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2003 - Savana OM

Gasoline
Octane........................................................ 5-4
Specifications............................................... 5-5
Glass Surfaces...............................................5-84
GM Mobility Program for Persons with
Disabilities.................................................... 7-5
H
Hazard Warning Flashers................................... 3-4
Headlamp High/Low Beam Changer.................... 3-7
Headlamp Wiring............................................5-91
Headlamps....................................................5-50
Bulb Replacement.......................................5-50
Front Turn Signal, Sidemarker and
Parking Lamps.........................................5-52
Halogen Bulbs............................................5-50
Highway Hypnosis...........................................4-22
Hill and Mountain Roads..................................4-22
Hitches..........................................................4-41
Hood
Checking Things Under.................................. 5-9
Release.....................................................5-10
Horn ............................................................... 3-5
How to Add Coolant to the Coolant
Recovery Tank............................................5-29How to Add Coolant to the Radiator..................5-31
How to Add Fluid............................................5-22
How to Check........................................5-19, 5-57
How to Check Lubricant...................................5-47
How to Check Power Steering Fluid..................5-35
How to Inspect the Engine Air Cleaner/Filter..........5-18
How to Reset the CHANGE ENGINE OIL Light......5-16
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-14
Hydroplaning..................................................4-18
I
If No Steam Is Coming From Your Engine..........5-27
If Steam Is Coming From Your Engine...............5-26
If the Light Is Flashing.....................................3-34
If the Light Is On Steady.................................3-35
If You Are Stuck in Sand, Mud, Ice or Snow.......4-28
If You Do Decide To Pull A Trailer.....................4-32
If You’re Caught in a Blizzard...........................4-26
Ignition Positions.............................................2-21
Ignition Transmission Lock Check......................6-15
Infants and Young Children, Restraints...............1-36
Inflation–Tire Pressure...................................5-57
Inside Day/Night Rearview Mirror......................2-32
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2003 - Savana OM

Inspection
Brake System.............................................6-17
Engine Cooling System................................6-16
Exhaust System..........................................6-16
Fuel System...............................................6-16
Part C - Periodic Maintenance.......................6-16
Steering and Suspension..............................6-16
Throttle System...........................................6-17
Transfer Case and Front Axle
(All-Wheel Drive)......................................6-17
Instrument Panel
Cluster.......................................................3-24
Overview..................................................... 3-2
Instrument Panel Brightness Control..................3-14
Interior Lamps................................................3-14
Interior Plastic Components..............................5-84
J
Jump Starting.................................................5-41
K
Key Lock Cylinders Service..............................6-13
Keyless Entry System....................................... 2-4
Keys............................................................... 2-2
L
Lamps
Exterior......................................................3-12
Interior.......................................................3-14
Lamps On Reminder.......................................3-13
Lap Belt........................................................1-24
Lap-Shoulder Belt...........................................1-14
LATCH System
Child Restraints...........................................1-52
Securing a Child Restraint Designed for
the LATCH System...................................1-54
Leather.........................................................5-84
Leaving Your Vehicle.......................................2-11
Leaving Your Vehicle With the
Engine Running..........................................2-28
Light
Air Bag Off .................................................3-28
Air Bag Readiness.......................................3-27
Anti-Lock Brake System Warning...................3-32
Brake System Warning.................................3-31
Change Engine Oil......................................3-37
Charging System.........................................3-29
Check Gages Warning.................................3-39
Cruise Control.............................................3-38
Daytime Running Lamps Indicator..................3-39
Low Coolant Warning...................................3-33
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2003 - Savana OM

Light (cont.)
Malfunction Indicator....................................3-33
Safety Belt Reminder...................................3-26
Security.....................................................3-38
Tow/Haul Mode ...........................................3-39
Loading Your Vehicle.......................................4-29
Locking Rear Axle............................................ 4-9
Lockout Protection..........................................2-11
Locks
Cargo Door Relocking.................................... 2-9
Door ........................................................... 2-8
Leaving Your Vehicle....................................2-11
Lockout Protection.......................................2-11
Power Door .................................................. 2-9
Rear Door Security Locks.............................2-10
Loss of Control...............................................4-13
Low Coolant Warning Light..............................3-33
M
Maintenance, Normal Replacement Parts..........5-100
Maintenance Schedule
At Each Fuel Fill.........................................6-12
At Least Once a Month................................6-12
At Least Once a Year..................................6-13
At Least Twice a Year..................................6-13Maintenance Schedule (cont.)
At the First 100, 1,000 and 6,000 Miles
(160, 1 600 and 10 000km).......................6-12
Brake System Inspection..............................6-17
Engine Cooling System Inspection.................6-16
Exhaust System Inspection...........................6-16
Fuel System Inspection................................6-16
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services.............6-12
Part C - Periodic Maintenance Inspections......6-16
PartD-Recommended Fluids and
Lubricants...............................................6-18
PartE-Maintenance Record........................6-20
Rear Axle Service........................................6-17
Scheduled Maintenance................................. 6-5
Steering and Suspension Inspection...............6-16
Throttle System Inspection............................6-17
Transfer Case and Front Axle
(All-Wheel Drive) Inspection.......................6-17
Using Your................................................... 6-4
Your Vehicle and the Environment................... 6-2
Maintenance When Trailer Towing.....................4-45
Making Turns.................................................4-43
Malfunction Indicator Light................................3-33
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2003 - Savana OM

Setting the Time
Radios with Radio Data Systems (RDS)............3-41
Radios without Radio Data Systems (RDS)........3-41
Setting the Tone
(Bass/Treble)......................3-43, 3-46, 3-51, 3-62
Sheet Metal Damage.......................................5-87
Shifting Into Park (P).......................................2-27
Shifting Out of Park (P)...................................2-29
Shoulder Belt Height Adjuster...........................1-16
Single Stage Air Bags.....................................1-68
Skidding........................................................4-13
Sliding Side Door............................................2-11
Some Other Rainy Weather Tips.......................4-18
Spare Tire Check............................................6-13
Special Fabric Cleaning Problems.....................5-83
Specifications, Capacities.................................5-97
Speedometer..................................................3-25
Starter Switch Check.......................................6-14
Starting Your Engine.......................................2-22
Steering.......................................................... 4-9
Steering and Suspension Inspection..................6-16
Steering in Emergencies..................................4-10
Steering Tips................................................... 4-9
Storage Areas................................................2-36
Storing a Flat or Spare Tire and Tools...............5-80
Stuck in Sand, Mud, Ice or Snow......................4-28Sun Visors.....................................................2-19
Swing-Out Side Door, 60/40.............................2-13
Swing-Out Windows........................................2-18
T
Taillamps.......................................................5-52
Tampering With Noise Control System
Prohibited...................................................5-49
Theft-Deterrent, Radio.....................................3-73
Theft-Deterrent Systems...................................2-19
Passlock
®...................................................2-20
Throttle System Inspection...............................6-17
Tilt Wheel........................................................ 3-5
Tire Inflation Check.........................................6-12
Tires.....................................................5-56, 5-87
Buying New Tires........................................5-61
Chains.......................................................5-65
Changing a Flat Tire....................................5-66
Dual Tire Operation.....................................5-58
If a Tire Goes Flat.......................................5-65
Inflation–Tire Pressure...............................5-57
Inspection and Rotation................................5-58
Uniform Tire Quality Grading.........................5-62
Wheel Alignment and Tire Balance.................5-63
Wheel Replacement.....................................5-63
When It Is Time for New Tires......................5-60
14
2003 - Savana OM

W
Warning Lights, Gages and Indicators................3-23
Warnings
Hazard Warning Flashers............................... 3-4
Other Warning Devices.................................. 3-5
Safety and Symbols......................................... iii
Vehicle Damage.............................................. iv
Washing Your Vehicle......................................5-85
Weatherstrip Lubrication...................................6-13
Weight of the Trailer........................................4-34
Weight of the Trailer Tongue.............................4-40
What Kind of Engine Oil to Use........................5-14
What to Do with Used Oil ................................5-17
What to Use ..........................5-23, 5-35, 5-36, 5-47
Wheels
Alignment and Tire Balance..........................5-63
Replacement...............................................5-63
When to Add Engine Oil..................................5-14
When to Change Engine Oil.............................5-16
When to Check..............................................5-57
When to Check and Change............................5-19
When to Check Lubricant.................................5-47
When to Check Power Steering Fluid...................5-35When to Inspect the Engine Air Cleaner/Filter........5-17
When You Are Ready to Leave After
Parking on a Hill.........................................4-45
Where to Put the Restraint...............................1-45
Why Safety Belts Work....................................1-10
Windows.......................................................2-16
Manual......................................................2-17
Power ........................................................2-17
Swing-Out Windows.....................................2-18
Windshield and Wiper Blades...........................5-87
Windshield Washer........................................... 3-8
Fluid..........................................................5-36
Windshield Washer Fluid Level Check................6-12
Windshield Wiper
Blade Replacement......................................5-55
Fuses........................................................5-91
Windshield Wipers
............................................ 3-8
Winter Driving
................................................4-24
Wiper Blade Check
.........................................6-13
Y
Your Vehicle and the Environment
....................... 6-2
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2003 - Savana OM