GMC SIERRA 2004 Owner's Manual

*1Ð Gasoline Engine and Diesel Engine.
*2Ð Gasoline Engine; ECMRPV Ð Diesel Engine.
*3Ð Gasoline Engine; FUEL HT Ð Diesel Engine.
*4Ð Gasoline Engine; ECM I Ð Diesel Engine.
*5Ð IGN/EDU
Fuses Usage
GLOW PLUGDiesel Glow Plugs and Intake
Air Heater
CUST FEED Gasoline Accessory Power
STUD #1Auxiliary Power (Single
Battery and Diesels Only)/
Dual Battery (TP2) Do not
install fuse.
MBECMid Bussed Electrical Center
Power Feed, Front Seats,
Right Doors
BLOWER Front Climate Control Fan
LBECLeft Bussed Electrical Center,
Door Modules, Door Locks,
Auxiliary Power OutletÐRear
Cargo Area and Instrument
Panel
Fuses Usage
STUD 2Accessory Power/Trailer
Wiring Brake Feed
ABS Anti-Lock Brakes
VSES/ECAS Vehicle Stability
IGN A Ignition Power
IGN B Ignition Power
LBEC 1Left Bussed Electrical Center,
Left Doors, Truck Body
Controller, Flasher Module
TRL PARK Parking Lamps Trailer Wiring
RR PARKRight Rear Parking and
Sidemarker Lamps
LR PARKLeft Rear Parking and
Sidemarker Lamps
PARK LP Parking Lamps Relay
STARTER Starter Relay
INTPARK Interior Lamps
STOP LP Stoplamps
TBC BATTTruck Body Controller Battery
Feed
5-131

Fuses Usage
SUNROOF Sunroof
SEO B2 Off-Road Lamps
4WSVent Solenoid
Canister/Quadrasteer Module
Power
RR HVAC Not Used
AUX PWRAuxiliary Power Outlet Ð
Console
IGN 1 Ignition Relay
PCM 1 Powertrain Control Module
ETC/ECMElectronic Throttle Control,
Electronic Brake Controller
IGN EInstrument Panel Cluster, Air
Conditioning Relay, Turn
Signal/Hazard Switch, Starter
Relay
RTD Ride Control
TRL B/U Backup Lamps Trailer Wiring
PCM BPowertrain Control Module,
Fuel Pump
F/PMP Fuel Pump (Relay)Fuses Usage
B/U LPBack-up Lamps, Automatic
Transmission Shift Lock
Control System
RR DEFOG Rear Window Defogger
HDLP-HI Headlamp High Beam Relay
PRIME Not Used
02B Oxygen Sensors
SIRSupplemental In¯atable
Restraint System
FRT PARKFront Parking Lamps,
Sidemarker Lamps
DRLDaytime Running Lamps
(Relay)
SEO IGN Rear Defog Relay
TBC IGN1 Truck Body Controller Ignition
HI HDLP-LT High Beam Headlamp-Left
LH HID Not Used
DRL Daytime Running Lamps
IPC/DICInstrument Panel
Cluster/Driver Information
Center
5-132

Fuses Usage
HVAC/ECAS Climate Control Controller
CIG LTR Cigarette Lighter
HI HDLP-RT High Beam Headlamp-Right
HDLP-LOW Headlamp Low Beam Relay
A/C COMP Air Conditioning Compressor
A/C COMPAir Conditioning Compressor
Relay
RR WPR Not Used
RADIO Audio System
SEO B1Mid Bussed Electrical Center,
Rear Heated Seats,
HomeLink
LO HDLP-LT Headlamp Low Beam-Left
BTSIBrake Transmission Shift
Interlock System
CRANK Starting SystemFuses Usage
LO HDLP-RT Headlamp Low Beam-Right
FOG LP Fog Lamp Relay
FOG LP Fog Lamps
HORN Horn Relay
W/S WASHWindshield Washer Pump
Relay
W/S WASH Windshield Washer Pump
INFOOnStar/Rear Seat
Entertainment
RADIO AMP Radio Ampli®er
RH HID Not Used
HORN Horn
EAP Not Used
TREC All-Wheel Drive Module
SBA Supplemental Brake Assist
5-133

Capacities and Speci®cations
Please refer toRecommended Fluids and Lubricants on page 6-14for more information. All capacities are
approximate. When adding see the refrigerant charge label under the hood for charge capacity information and
requirements.
Capacities and Speci®cations
Engine VIN Code Spark Plug Gap
VORTECŸ 4300 V6 W 0.060 inches (1.52 mm)
VORTECŸ 4800 V8 V 0.040 inches (1.01 mm)
VORTECŸ 5300 V8 T 0.040 inches (1.01 mm)
VORTECŸ 6000 V8 U 0.040 inches (1.01 mm)
VORTECŸ 8100 V8 G 0.060 inches (1.52 mm)
Model Description Torque
C/K 1500 & C/K 2500 6 Bolts (14 mm) 140 lb ft (190Y)
C/K 3500 8 bolts (14 mm) 140 lb ft (190Y)
Tire PressureSee the Certi®cation/Tire label on the rear edge of the driver's
door or the incomplete vehicle document in the cab.
5-134

ApplicationCapacities
English Metric
Cooling System
After re®ll, the level must be rechecked. See ªCooling Systemº in the Index.
VORTECŸ 4300 V6 Automatic Transmission 14.0 quarts 13.0 L
VORTECŸ 4300 V6 Manual Transmission 15.0 quarts 14.0 L
VORTECŸ 4800 V8 Automatic Transmission 15.0 quarts 14.0 L
VORTECŸ 4800 V8 Manual Transmission 15.0 quarts 14.0 L
VORTECŸ 5300 V8 Automatic Transmission 14.0 quarts 13.0 L
VORTECŸ 5300 V8** Automatic Transmission 16.0 quarts 15.0 L
VORTECŸ 6000 V8 Automatic Transmission 13.0 quarts 12.0 L
VORTECŸ 6000 V8* Automatic Transmission 13.0 quarts 12.0 L
VORTECŸ 6000 V8 Manual Transmission 16.0 quarts 15.0 L
VORTECŸ 6000 V8* Manual Transmission 16.0 quarts 15.0 L
VORTECŸ 8100 V8 Manual Transmission 22.0 quarts 21.0 L
VORTECŸ 8100 V8 Automatic Transmission 21.0 quarts 20.0 L
* Vehicles equipped with the optional engine oil cooler.
** Vehicles equipped with the optional air conditioner.
Engine Oil With Filter
After re®ll, the level must be rechecked. Add enough engine oil so that the ¯uid is within the proper operating
range. See
Engine Oil on page 5-18.
VORTECŸ 4300 V6 (Vin W) 4.5 quarts 4.3 L
VORTECŸ 4800 V8 ( Vin V) 6.0 quarts 5.7 L
VORTECŸ 5300 V8 (Vin T) 6.0 quarts 5.7 L
VORTECŸ 6000 V8 (Vin U) 6.0 quarts 5.7 L
5-135

ApplicationCapacities
English Metric
VORTECŸ 8100 V8 (Vin G) 6.5 quarts 6.1 L
Fuel Tank
Short Bed 26.0 gallons 98 L
1500 Crew Cab 26.0 gallons 98 L
Long Bed 36.0 gallons 136 L
Chassis Cab (pickup Box Delete) 36.0 gallons 136 L
Chassis Cab 350027.0 gallons
23.0 gallons102 L (front)
87 L (rear)
Chassis Cab 3500 (California)27.0 gallons
23.0 gallons90 L (front)
87 L (rear)
Chassis Cab 3500 27.0 gallons 102 L (front)
Chassis Cab 3500 (California) 27.0 gallons 102 L (front)
Chassis Cab 3500HD27.0 gallons
23.0 gallons87 L (front)
68 L (rear)
Chassis Cab 3500HD 27.0 gallons 87 L (front)
Air Conditioning Refrigerant Capacity
Air Conditioning Refrigerant R-134a 1.6 lbs 0.7 kg
5-136

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Maintenance Requirements..............................6-2
Your Vehicle and the Environment....................6-2
Using Your Maintenance Schedule....................6-3
Scheduled Maintenance...................................6-4
Additional Required Services............................6-6
Maintenance Footnotes...................................6-8
Owner Checks and Services..........................6-10At the First 100, 1,000 and 6,000 Miles
(160, 1 600 and 10 000km)........................6-11
At Each Fuel Fill..........................................6-11
At Least Once a Month.................................6-11
At Least Once a Year...................................6-12
Recommended Fluids and Lubricants...............6-14
Normal Maintenance Replacement Parts..........6-17
Maintenance Record.....................................6-19
Section 6 Maintenance Schedule
6-1

Maintenance Schedule
Introduction
Important: Keep engine oil at the proper level and
change as recommended.
Have you purchased the GM Protection Plan? The Plan
supplements your new vehicle warranties. See your
Warranty and Owner Assistance booklet or your dealer
for details.
Maintenance Requirements
Notice:Maintenance intervals, checks, inspections,
replacement parts and recommended ¯uids and
lubricants as prescribed in this manual are
necessary to keep your vehicle in good working
condition. Any damage caused by failure to follow
scheduled maintenance may not be covered by
warranty.
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle in good working condition, but also helps the
environment. All recommended maintenance is
important. Improper vehicle maintenance can even
affect the quality of the air we breathe. Improper ¯uid
levels or the wrong tire in¯ation can increase the level of
emissions from your vehicle. To help protect our
environment, and to keep your vehicle in good condition,
be sure to maintain your vehicle properly.
6-2

Using Your Maintenance Schedule
We at General Motors want to help you keep your vehicle
in good working condition. But we do not know exactly
how you will drive it. You may drive very short distances
only a few times a week. Or you may drive long distances
all the time in very hot, dusty weather. You may use your
vehicle in making deliveries. Or you may drive it to work,
to do errands or in many other ways.
Because of all the different ways people use their
vehicles, maintenance needs vary. You may need more
frequent checks and replacements. So please read
the following and note how you drive. If you have any
questions on how to keep your vehicle in good condition,
see your GM Goodwrench dealer.
This schedule is for vehicles that:
·carry passengers and cargo within recommended
limits. You will ®nd these limits on the tire and
loading information label. See
Loading Your Vehicle
on page 4-57.
·are driven on reasonable road surfaces within legal
driving limits.
·are driven off-road in the recommended manner.
See
Off-Road Driving with Your Four-Wheel-Drive
Vehicle on page 4-20.
·use the recommended fuel. SeeGasoline Octane
on page 5-4
.The services in
Scheduled Maintenance on page 6-4should be performed when indicated. SeeAdditional
Required Services on page 6-6andMaintenance
Footnotes on page 6-8for further information.
{CAUTION:
Performing maintenance work on a vehicle can
be dangerous. In trying to do some jobs, you
can be seriously injured. Do your own
maintenance work only if you have the
required know-how and the proper tools and
equipment for the job. If you have any doubt,
see your GM Goodwrench dealer to have a
quali®ed technician do the work.
Some maintenance services can be complex.
So, unless you are technically quali®ed and have the
necessary equipment, you should have your
GM Goodwrench dealer do these jobs.
When you go to your GM Goodwrench dealer for your
service needs, you will know that GM-trained and
supported service technicians will perform the work
using genuine GM parts.
If you want to get service information, see
Service
Publications Ordering Information on page 7-12.
6-3

Owner Checks and Services on page 6-10tells you
what should be checked, when to check it and what you
can easily do to help keep your vehicle in good
condition.
The proper replacement parts, ¯uids and lubricants to
use are listed in
Recommended Fluids and Lubricants
on page 6-14andNormal Maintenance Replacement
Parts on page 6-17. When your vehicle is serviced,
make sure these are used. All parts should be replaced
and all necessary repairs done before you or anyone
else drives the vehicle. We recommend the use of
genuine GM parts.
Scheduled Maintenance
When the CHANGE ENGINE OIL message comes on, it
means that service is required for your vehicle. Have
your vehicle serviced as soon as possible within the next
600 miles (1 000 km). It is possible that, if you are
driving under the best conditions, the engine oil
life system may not indicate that vehicle service is
necessary for over a year. However, your engine oil and
®lter must be changed at least once a year and at
this time the system must be reset. Your GM
Goodwrench dealer has GM-trained service technicians
who will perform this work using genuine GM parts
and reset the system.If the engine oil life system is ever reset accidentally,
you must service your vehicle within 3,000 miles
(5 000 km) since your last service. Remember to reset
the oil life system whenever the oil is changed. See
Engine Oil on page 5-18for information on the Engine
Oil Life System and resetting the system.
When the CHANGE ENGINE OIL message appears,
certain services, checks and inspections are required.
Required services are described in the following for
ªMaintenanceIº and ªMaintenanceII.º Generally,
it is recommended that your ®rst service be
MaintenanceI, your second service be MaintenanceII
and that you alternate MaintenanceIand MaintenanceII
thereafter. However, in some cases, MaintenanceII
may be required more often.
MaintenanceIÐ Use MaintenanceIif the CHANGE
ENGINE OIL message comes on within ten months
since vehicle was purchased or MaintenanceII
was performed.
MaintenanceIIÐ Use MaintenanceIIif the previous
service performed was MaintenanceI. Always use
MaintenanceIIwhenever the message comes on ten
months or more since the last service or if the message
has not come on at all for one year.
6-4