check engine GMC SIERRA DENALI 2003 Service Manual
[x] Cancel search | Manufacturer: GMC, Model Year: 2003, Model line: SIERRA DENALI, Model: GMC SIERRA DENALI 2003Pages: 428, PDF Size: 20.35 MB
Page 382 of 428

22,500 Miles (37 500 km)
0 Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
page 5-62 for proper rotation pattern and additional
information.
(See footnote +.)
0 Rotate tires. See Tire Inspection and Rotation on
30,000 Miles (50 000 km)
CI Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
page 5-62 for proper rotation pattern and additional
information.
(See footnote +.)
0 Replace fuel filter. An Emission Control Service. (See
0 Rotate tires. See Tire Inspection and Rotation on
footnote
t.)
Control Service.
Ll Replace engine air cleaner filter. An Emission
37,500 Miles (62 500 km)
0 Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle
s
for leaking.
0 Rotate tires. See Tire Inspection and Rotation on
ea1 S
45,000 Miles (75 000 km)
0 Inspect engine air cleaner filter if you are driving in
dusty conditions. Replace filter
if necessary. An
Emission Control Service. (See footnote
t.)
0 Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
page 5-62 for proper rotation pattern and additional
information.
(See footnote +.)
CI Rotate tires. See Tire Inspection and Rotation on
50,000 Miles (83 000 km)
0 Change automatic transmission fluid and filter if the
vehicle is mainly driven under one or more of these
conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90°F (32°C) or
higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the fluid and filter at
100,000 miles
(166
000 km).
page 5-62
for proper rotation pattern and additional
information.
(See footnote +.)
6-7
Page 383 of 428

52,500 Miles (87 500 km)
U Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
page 5-62 for proper rotation pattern and additional
information.
(See footnote +.)
il Rotate tires. See Tire Inspection and Rotation on
60,000 Miles (100 000 km)
5
u
0
Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
Rotate tires. See
Tire Inspection and Rotation on
page 5-62
for proper rotation pattern and additional
information.
(See footnote +.)
Replace fuel filter. An Emission Control Service. (See
footnote
t.)
Replace engine air cleaner filter. An Emission
Control Service.
Inspect Evaporative Control System. Check all fuel
and vapor lines and hoses for proper hook-up,
routing and condition. Check that the purge valve
works properly,
if equipped. Replace as needed. An
Emission Control Service. (See footnote
t.)
67,500 Miles (112 500 km)
CI Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
page 5-62 for proper rotation pattern and additional
information.
(See footnote +.)
0 Rotate tires. See Tire Inspection and Rotation on
75,000 Miles (125 000 km)
U Inspect engine air cleaner filter if you are driving in
dusty conditions. Replace filter
if necessary. An
Emission Control Service. (See footnote
f.)
0 Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
5 Rotate tires. See Tire Inspection and Rotation on
page 5-62
for proper rotation pattern and additional
information.
(See footnote +.)
82,500 Miles (137 500 km)
0 Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
page 5-62 for proper rotation pattern and additional
information.
(See footnote +.)
0 Rotate tires. See Tire Inspection and Rotation on
6-8
Page 384 of 428

90,000 Miles (150 000 km)
0 Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
0 Replace fuel filter. An Emission Control Service. (See
Footnote
t.)
0 Replace engine air cleaner filter. An Emission
Control Service.
0 Rotate tires. See Tire Inspection and Rotation on
page 5-62
for proper rotation pattern and additional
information.
(See footnote +.)
97,500 Miles (162 500 km)
c[I Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
page 5-62 for proper rotation pattern and additional
information.
(See footnote +.)
0 Rotate tires. See Tire Inspection and Rotation on
100,000 Miles (166 000 km)
0 Inspect spark plug wires. An Emission Control
0 Replace spark plugs. An Emission Control Service.
Service.
0 Change automatic
transmission fluid and filter if the
vehicle
is mainly driven under one or more of these
conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90°F (32°C) or
higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery
service.
0 If you haven’t used your vehicle under severe service
conditions listed previously and, therefore, haven’t
changed your automatic transmission fluid, change
both the fluid and filter.
0 Inspect Positive Crankcase Ventilation (PCV) valve.
An Emission Control Service.
150,000 Miles (240 000 km)
0 Drain, flush and refill cooling system (or every
60 months since last service, whichever occurs first).
See
Engine Coolant on page 5-24 for what to use.
Inspect hoses. Clean radiator, condenser, pressure
cap and neck. Pressure test the cooling system
and pressure cap.
An Emission Control Service.
0 Inspect engine accessory drive belt. An Emission
Control Service.
6-9
Page 385 of 428

Part B: Owner Checks and Services
Listed in this part are owner checks and services
which should be performed at the intervals specified to
help ensure the safety, dependability and emission
control performance of your vehicle.
Be sure any necessary repairs are completed at once.
Whenever any fluids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
in Part
D.
At Each Fuel Fill
It is important for you or a service station attendant to
perform these underhood checks at each fuel fill.
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. See Engine Oil on page 5-13 for further
details.
Engine Coolant Level Check Windshield Washer Fluid Level Check
Check
the windshield washer fluid level in the windshield
washer tank and add the proper fluid
if necessary.
See
Windshield Washer Fluid on page 5-38 for further
details.
At Least Once a Month
Tire Inflation Check
Make sure tries are inflated to the correct pressures.
Don’t forget to check your spare tire. See
Tires on
page 5-61
for further details.
Cassette Tape Player Service
Clean cassette tape player. Cleaning should be done
every
50 hours of tape play. See Audio System(s)
on page 3-61
for further details.
Check the engine coolant level and add
DEX-COOL@
coolant mixture if necessary. See Engine Coolant
on page
5-24 for further details.
6-1 0
Page 387 of 428

Starter Switch Check Automatic Transmission Shift Lock
Contr-l System Check
When you are doing this check, the vehicle
could move suddenly.
If it does, you or others
could be injured. Follow the steps below.
1
1.
2.
3.
Before you start, be sure you have enough room
around the vehicle.
Firmly apply both the parking brake and the regular
brake. See
Parking Brake on page 2-22 if
necessary.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately
if it starts.
Try
to start the engine in each gear. The starter
should work only in PARK (P) or NEUTRAL
(N).
If the starter works in any other position, your
vehicle needs service.
I
_/hen you are doing _.. check, tl vel le
could move suddenly.
If it does, you or others
could be injured.
Follow the steps below.
I
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. See Parking Brake
on page 2-22 if necessary.
Be ready
to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off, turn the key to the RUN
position, but don’t start the engine. Without applying
the regular brake, try
to move the shift lever out
of PARK (P) with normal effort.
If the shift lever
moves out of PARK (P), your vehicle needs service.
6-1 2
Page 388 of 428

Ignition Transmission Lock Check
While parked, and with the parking brake set, try to turn
the ignition key to LOCK in each shift lever position.
* The key should turn to LOCK only when the
The key should come out only in LOCK.
shift lever
is in PARK (P).
Parking Brake and Automatic
Transmission Park (P) Mechanism
A. le1 , ..
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there
is room in front of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle begin
to move. Park on a
fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake, set the
parking brake.
@ To check the parking brake’s holding ability: With
the engine running and transmission in
NEUTRAL
(N), slowly remove foot pressure from the regular
brake pedal.
Do this until the vehicle is held by the
parking brake only.
ability: With the engine running, shift to PARK (P).
Then release the parking brake followed by the
regular brake.
To check the PARK (P) mechanism’s holding
Underbody Flushing Service
At least every spring, use plain water to flush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.
6-1 3
Page 390 of 428

Transfer Case and Front Axle
(All-Wheel Drive) Inspection
Every 12 months, or at engine oil change intervals,
check front axle and transfer case and add lubricant
when necessary.
A fluid loss could indicate a problem.
Check and have it repaired,
if needed. Check vent
hose at transfer case for kinks and proper installation.
Brake System Inspection
Inspect the complete system. Inspect brake lines and
hoses for proper hook-up, binding, leaks, cracks,
chafing, etc; Inspect
disc brake pads for wear and rotors
for surface condition. Inspect other brake parts,
including calipers, parking brake, etc. You may need to
have your brakes inspected more often if your driving
habits or conditions result in frequent braking.
6-1 5
Page 412 of 428

Care of Your (cont.)
CD Player
................................ ... 3-84
CDS
.......................................................... 3-84
Cargo Lamp
............................. ... 3-14
CARGO LAMP
ON ....................... ... 3-56
Cassette Tape Messages
................................. 3-73
Cassette Tape Player Service
........................... 6-10
CD Adapter Kits
............................................. 3-74
CD Changer
................................................... 3-78
CD Functions
................................................. 3-80
Center Console Storage Area
........................... 2-39
Center High-Mounted Stoplamp (CHMSL) and
Center Instrument Panel Fuse Block
.................. 5-98
Center Passenger Position, Safety Belts
............. 1-22
Chains, Tires .................................................. 5-68
Check Cargo Lamp
............................................... 5-56
CHANGE ENGINE OIL .................................... 3-54
Engine Light
.................................... ... 3-38
Check Engine Light
.......................... ... 3-38
CHECK OIL LEVEL
..................................... 3-58
CHECK WASHER FLUID
................................. 3-58
Checking Brake Fluid
...................................... 5-40
Checking Coolant ............................................ 5-26
Checking Engine Oil
........................................ 5-14
Checking Things Under the Hood
...................... 5-10
Checking Your Restraint Systems ...................... 1-73
Chemical Paint Spotting
................................... 5-91 Child Restraints
Child Restraint Systems
............................... 1-36
Infants and Young Children
........................... 1-32
Lower Anchorages and Top Tethers for
Children
(LATCH System) .......................... 1-43
Older Children ............................................. 1-30
Securing a Child Restraint Designed for the
Securing a Child Restraint in a Center
Securing a Child Restraint in a Rear
Securing a Child Restraint in the Right
LATCH System
........................................ 1-46
Rear Seat Position
................................... 1-48
Outside Seat Position
............................ 1-46
Front Seat Position
................................... 1-50
Top Strap ................................................... 1-40
Top Strap Anchor Location
............................ 1-41
Cigarette Lighter
............................................. 3-17
Where
to Put the Restraint
........................... 1-38
Cleaning Inside of Your Vehicle
.................................. 5-86
Outside
of Your Vehicle ................................ 5-88
Underbody Maintenance
............................... 5-91
Weatherstrips
.............................................. 5-88
Cleaning Exterior Lamps/Lenses
....................... 5-89
Cleaning the Mirror
......................................... 2-30
Climate Control Dual Automatic
..... . 3-18
Page 414 of 428

Driving Through Flowing Water ..................... 4-32
Driving with a Trailer
....................................... 4-56
Dual Automatic Climate Control System
.......... 3-18
E
Easy Exit Seat .................... .... 2-43
Electrical System
Add-on Equipment
...................................... 5-95
Fuses and Circuit Breakers
........................... 5-95
Power Windows and Other Power Options
...... 5-95
Windshield Wiper Fuses
............................... 5-95
Electrochromic Mirror Operation
........................ 2-28
Maintenance Programs
................................. 3-40
Air CleanedFilter
......................................... 5-1 9
Battery
....................................................... 5-42
Check and Service Engine Soon Light
............ 3-38
Coolant
...................................................... 5-24
Coolant Heater
............................................ 2-17
Coolant Temperature Gage
........................ 3-36
Cooling System Inspection
......................... 6-14
Engine Compartment Overview
...................... 5-1 2
Exhaust
..................................................... 2-26
Fan Noise
.................................................. 5-36
Oil
............................................................. 5-13
Overheating
................................................ 5-27
Starting
...................................................... 2-1 6
Emissions
Inspection and
Engine ENGINE COOLANT HOT
................................. 3-54
Engine Coolant Level Check
............................. 6-10
Engine Hour Meter Display
............................... 3-26
Engine
Oil and Chassis Lubrication Scheduled
Engine
Oil Additives
........................................ 5-17
Engine Oil Level Check
................................... 6-10
Entry Lighting
......................... ............. 3-15
Maintenance
................................................. 6-5
ENGINE OVERHEATED
.................................. 3-54
Erasing HomeLink@ Buttons
...... ......... 2-38
Exit Lighting
............................... ............. 3-15
Express-Down Windows
................................... 2-11
Extender, Safety Belt
....................................... 1-29
Exterior Lamps
............................................... 3-11
F
FabridCarpet ................................................. 5-87
Engine Air Cleaner
...................................... 5-19
Filter
Finding
a PTY Station
(RDS, XMTM and DAB)
................................. 3-67
Finding a Station
............................................ 3-64
Finish Care
.................................................... 5-89
Finish Damage
............................................... 5-91
Fixed Mast Antenna
........................................ 3-84
Flash-To-Pass Feature
....................................... 3-6
Flat Tire
........................................................ 5-68
Flat Tire, Changing
......................................... 5-69
Page 416 of 428

Headlamps (cont.) Halogen Bulbs
............................................ 5-52
Pickup Box Identification and Fender
Marker Lamps
......................................... 5-58
Roof Marker Lamps
..................................... 5-54
Heated Seats
................................................... 1-3
Highway Hypnosis
........................................... 4-36
Hill and Mountain Roads
.................................. 4-36
Hitches
.......................................................... 4-55
HomeLink@ Transmitter
.................................... 2-35
Hood Checking Things Under
................................ 5-10
Release
..................................................... 5-1 0
Horn ............................................................... 3-4
How to Add Coolant
to the Coolant
Surge Tank
................................................. 5-32
How
to Add Fluid ............................................ 5-23
How
to Check ........................................ 5-21, 5-62
How to Check Lubricant
................................... 5-50
How to Use This Manual
.............. ......... ii
How to Wear Safety Belts Properly ................... 1-1 3
HomeLink@ Transmitter, Programming
................ 2-35
How to Check Power Steering Fluid
.................. 5-37
Hydroplaning
.................................................. 4-32
I
if No Steam Is Coming From
Your Engine
................................................ 5-29
If Steam
Is Coming From Your Engine ............... 5-28
If the Light is Flashing ..................................... 3-39
If the Light is On Steady
................................. 3-39
If You Are Stuck in Sand, Mud, Ice or Snow
....... 4-42
If You Do Decide To Pull A Trailer ..................... 4-51
If You’re Caught in a Blizzard ........................... 4-40
Ignition Transmission Lock Check
...................... 6-13
Illuminated Visor Vanity Mirrors
......................... 2-12
infants and Young Children, Restraints
............... 1-32
Inflation
- Tire Pressure ................................... 5-62
inspection Ignition Positions
............................................. 2-15
Brake System
............................................. 6-15
Exhaust System
.......................................... 6-14
Fuel System
............................................... 6-14
Engine Cooling System
................................ 6-14
Part
C - Periodic Maintenance ....................... 6-14
Steering and Suspension
.............................. 6-14
Cluster
....................................................... 3-25
Overview
..................................................... 3-2
Instrument Panel
7