service GMC SIERRA DENALI 2003 Manual PDF

Section 6 Maintenance Schedule
Maintenance Schedule ...................................... 6.2
introduction
................................................... 6.2
Your Vehicle and the Environment
.................... 6-2
Maintenance Requirements
.............................. 6-2
How This Section is Organized
......................... 6-3
Part A: Scheduled Maintenance Services
........... 6-4
Using Your Maintenance Schedule
.................... 6-4
Scheduled Maintenance
................................... 6-5
Part
B: Owner Checks and Services ................ 6-10
At Each Fuel Fill
.......................................... 6-10
At Least Once a Month
................ ......... 6-10
At Least Twice a Year
............................... 6-11 At Least
Once a Year
................................... 6-11
Part
C: Periodic Maintenance Inspections ......... 6.14
Steering and Suspension Inspection
................ 6.14
Exhaust System inspection
............................ 6-14
Fuel System Inspection
.................................. 6.14
Engine Cooling System inspection
................... 6.14
(All-Wheel Drive) Inspection
........................ 6.15
Brake System Inspection
................................ 6.15
Part
D: Recommended Fluids and Lubricants .... 6-16
Part E: Maintenance Record
........................... 6.18
Transfer Case and
Front Axle
6- 1

How This Section is Organized
This maintenance schedule is divided into five parts:
“Part
A: Scheduled Maintenance Services” explains
what to have done and how often. Some
of these
services can be complex,
so unless you are technically
qualified and have the necessary equipment, you
should
let your dealer’s service department or another
qualified service center do these jobs.
Perfc. ..ring rr.,.nte..,nce worl.
3n a vehicle can
be dangerous.
In trying to do some jobs, you
can be seriously injured.
Do your own
maintenance work only if you have the
required know-how and the proper tools and
equipment for the job. If you have any doubt,
have a qualified technician do the work.
I
If you want to get the service information, see Service
Publications Ordering Information on page
7- 10.
“Part B: Owner Checks and Services” tells you what
should be checked and when. It also explains what
you can easily do
to help keep your vehicle in good
condition.
“Part C: Periodic Maintenance Inspections” explains
important inspections that your dealer’s service
department or another qualified service center should
perform.
“Part
D: Recommended Fluids and Lubricants” lists
some recommended products necessary to help
keep your vehicle properly maintained. These products,
or their equivalents, should be used whether you do
the work yourself or have it done.
“Part
E: Maintenance Record” is a place for you to
record and keep track of the maintenance performed on
your vehicle. Keep your maintenance receipts. They
may be needed to qualify your vehicle for warranty
repairs.
6-3

Part A: Scheduled Maintenance
Services
This part contains engine oil and chassis lubrication scheduled maintenance which explains the engine oil life
system and how it indicates when to change the
engine oil and filter. Lubricate chassis components with
each oil change.
Also, listed are scheduled maintenance
services which are to be performed at the mileage
intervals specified.
Using Your Maintenance Schedule
We at General Motors want to help you keep your
vehicle in good condition. But we don’t know exactly how
you’ll drive it. You may drive very short distances only
a few times a week. Or you may drive long distances in
very hot, dusty weather. You may use your vehicle in
making deliveries. Or yo may drive
it to work, to
do errands or in many other ways.
Because
of all the different ways people use their
vehicles, maintenance needs vary. You may need more
frequent checks and replacements.
So please read
the following and note how you drive.
If you have any
questions on how to keep your vehicle in good condition,
see your dealer. This part tells
you the maintenance services you should
have done and when you should schedule them.
When you go to your dealer for your service needs,
you’ll know that GM-trained and supported service
people will perform the work using genuine
GM parts.
The proper fluids and lubricants
so use are listed in Part
D. Make sure whoever services your vehicle uses
these.
All parts should be replaced and all necessary
repairs done before you or anyone else drives the
vehicle.
This schedule is for vehicles that:
carry passengers and cargo within recommended
limits. You will find these limits on your vehicle’s
Certification/Tire label. See
Loading Your Vehicle on
page 4-45.
are driven on reasonable road surfaces within legal
driving limits.
are driven off-road in the recommended manner.
See
Operating Your All- Wheel-Drive Vehicle Off
Paved Roads on page 4- 16.
use the recommended fuel. See Gasoline Octane
on page 5-5.
6-4

Scheduled Maintenance
The services shown in this schedule up to 100,000 miles
(1 66 000 km) should be repeated after 100,000 miles
(1 66 000 km) at the same intervals for the life of
this vehicle. The services shown at
150,000 miles
(240
000 km) and 200,000 miles (332 000 km) should
be repeated at the same intervals after 150,000 miles
(240
000 km) and 200,000 miles (332 000 km) for the life
of this vehicle.
See
Part B: Owner Checks and Services on page 6-10
and Part C: Periodic Maintenance Inspections on
page
6- 14.
Footnotes
t The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle
's useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
+ A good time to check your brakes is during tire
rotation. See Brake System Inspection on page
6-15.
Engine Oil and Chassis Lubrication
Scheduled Maintenance
Change engine oil and filter as indicated by the GM
Oil Life SystemTM (or every 12 months, whichever
occurs first). Reset the system.
Your vehicle has a computer system that lets you know
when to change the engine oil and filter. This is
based on engine revolutions and engine temperature,
and not on mileage. Based on driving conditions,
the mileage at which an oil change will be indicated can
vary considerably. For the oil life system to work
properly, you must reset the system every time the oil is
changed.
When the system has calculated that oil life has been
diminished, it will indicate that an oil change
is
necessary. A CHANGE ENGINE OIL message will
come on. Change your oil as soon as possible within
the next two times you stop for fuel. It is possible that,
it
you are driving under the best conditions, the oil life
system may not indicate that an
oil change is necessary
for over a year. However, your engine
oil and filter
must be changed at least once a year and at this time
the system must be reset. It
is also important to
check your oil regularly and keep
it at the proper level.
6-5

If the system is ever reset accidentally, you must
change your oil at
3,000 miles (5 000 km) since your
last oil change. Remember to reset the oil life system
whenever the oil is changed. See
Engine Oil on
page 5-73
for information on resetting the system.
An Emission Control Service.
Lubricate chassis components with each engine oil
and filter change.
Lubricate the front suspension, ball joints, steering
linkage, transmission shift linkage, transfer case shift
linkage and parking brake cable guides. Ball joints
should not be lubricated unless their temperature is
10°F (-12°C) or higher or they could be damaged.
After the services are performed, record the date,
odometer reading and who performed the service on the
maintenance record pages in Part
E of this schedule.
7,500 Miles (12 500 km)
0 Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
page 5-62 for proper rotation pattern and additional
information.
(See footnote +.)
0 Rotate tires. See Tire Inspection and Rotation on
15,000 Miles (25 000 km)
0 Inspect engine air cleaner filter if you are driving in
dusty conditions. Replace filter
if necessary. An
Emission Control Service. (See footnote
t.)
0 Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
0 Rotate tires. See Tire Inspection and Rotation on
page 5-62
for proper rotation pattern and additional
information.
(See footnote +.)
6-6

22,500 Miles (37 500 km)
0 Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
page 5-62 for proper rotation pattern and additional
information.
(See footnote +.)
0 Rotate tires. See Tire Inspection and Rotation on
30,000 Miles (50 000 km)
CI Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
page 5-62 for proper rotation pattern and additional
information.
(See footnote +.)
0 Replace fuel filter. An Emission Control Service. (See
0 Rotate tires. See Tire Inspection and Rotation on
footnote
t.)
Control Service.
Ll Replace engine air cleaner filter. An Emission
37,500 Miles (62 500 km)
0 Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle
s
for leaking.
0 Rotate tires. See Tire Inspection and Rotation on
ea1 S
45,000 Miles (75 000 km)
0 Inspect engine air cleaner filter if you are driving in
dusty conditions. Replace filter
if necessary. An
Emission Control Service. (See footnote
t.)
0 Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
page 5-62 for proper rotation pattern and additional
information.
(See footnote +.)
CI Rotate tires. See Tire Inspection and Rotation on
50,000 Miles (83 000 km)
0 Change automatic transmission fluid and filter if the
vehicle is mainly driven under one or more of these
conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90°F (32°C) or
higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the fluid and filter at
100,000 miles
(166
000 km).
page 5-62
for proper rotation pattern and additional
information.
(See footnote +.)
6-7

52,500 Miles (87 500 km)
U Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
page 5-62 for proper rotation pattern and additional
information.
(See footnote +.)
il Rotate tires. See Tire Inspection and Rotation on
60,000 Miles (100 000 km)
5
u
0
Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
Rotate tires. See
Tire Inspection and Rotation on
page 5-62
for proper rotation pattern and additional
information.
(See footnote +.)
Replace fuel filter. An Emission Control Service. (See
footnote
t.)
Replace engine air cleaner filter. An Emission
Control Service.
Inspect Evaporative Control System. Check all fuel
and vapor lines and hoses for proper hook-up,
routing and condition. Check that the purge valve
works properly,
if equipped. Replace as needed. An
Emission Control Service. (See footnote
t.)
67,500 Miles (112 500 km)
CI Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
page 5-62 for proper rotation pattern and additional
information.
(See footnote +.)
0 Rotate tires. See Tire Inspection and Rotation on
75,000 Miles (125 000 km)
U Inspect engine air cleaner filter if you are driving in
dusty conditions. Replace filter
if necessary. An
Emission Control Service. (See footnote
f.)
0 Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
5 Rotate tires. See Tire Inspection and Rotation on
page 5-62
for proper rotation pattern and additional
information.
(See footnote +.)
82,500 Miles (137 500 km)
0 Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
page 5-62 for proper rotation pattern and additional
information.
(See footnote +.)
0 Rotate tires. See Tire Inspection and Rotation on
6-8

90,000 Miles (150 000 km)
0 Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
0 Replace fuel filter. An Emission Control Service. (See
Footnote
t.)
0 Replace engine air cleaner filter. An Emission
Control Service.
0 Rotate tires. See Tire Inspection and Rotation on
page 5-62
for proper rotation pattern and additional
information.
(See footnote +.)
97,500 Miles (162 500 km)
c[I Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
page 5-62 for proper rotation pattern and additional
information.
(See footnote +.)
0 Rotate tires. See Tire Inspection and Rotation on
100,000 Miles (166 000 km)
0 Inspect spark plug wires. An Emission Control
0 Replace spark plugs. An Emission Control Service.
Service.
0 Change automatic
transmission fluid and filter if the
vehicle
is mainly driven under one or more of these
conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90°F (32°C) or
higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery
service.
0 If you haven’t used your vehicle under severe service
conditions listed previously and, therefore, haven’t
changed your automatic transmission fluid, change
both the fluid and filter.
0 Inspect Positive Crankcase Ventilation (PCV) valve.
An Emission Control Service.
150,000 Miles (240 000 km)
0 Drain, flush and refill cooling system (or every
60 months since last service, whichever occurs first).
See
Engine Coolant on page 5-24 for what to use.
Inspect hoses. Clean radiator, condenser, pressure
cap and neck. Pressure test the cooling system
and pressure cap.
An Emission Control Service.
0 Inspect engine accessory drive belt. An Emission
Control Service.
6-9

Part B: Owner Checks and Services
Listed in this part are owner checks and services
which should be performed at the intervals specified to
help ensure the safety, dependability and emission
control performance of your vehicle.
Be sure any necessary repairs are completed at once.
Whenever any fluids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
in Part
D.
At Each Fuel Fill
It is important for you or a service station attendant to
perform these underhood checks at each fuel fill.
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. See Engine Oil on page 5-13 for further
details.
Engine Coolant Level Check Windshield Washer Fluid Level Check
Check
the windshield washer fluid level in the windshield
washer tank and add the proper fluid
if necessary.
See
Windshield Washer Fluid on page 5-38 for further
details.
At Least Once a Month
Tire Inflation Check
Make sure tries are inflated to the correct pressures.
Don’t forget to check your spare tire. See
Tires on
page 5-61
for further details.
Cassette Tape Player Service
Clean cassette tape player. Cleaning should be done
every
50 hours of tape play. See Audio System(s)
on page 3-61
for further details.
Check the engine coolant level and add
DEX-COOL@
coolant mixture if necessary. See Engine Coolant
on page
5-24 for further details.
6-1 0

At Least Twice a Year
Restraint System Check
Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts.
If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced.
Also look for any opened or broken air bag coverings,
and have them repaired or replaced. (The air bag
system does not need regular maintenance.)
Wiper Blade Check
Inspect wiper blades for wear or cracking. Replace
blade inserts that appear worn or damaged or that
streak or miss areas of the windshield.
Also see
Cleaning the Outside of Your Vehicle on page 5-88.
Spare Tire Check
At least twice a year, after the monthly inflation check of
the spare tire determines that the spare is inflated to
the correct tire inflation pressure, make sure that
the spare tire is stored securely. Push, pull, and then try
to rotate or turn the tire. If it moves, use the wheel
wrenchhatchet to tighten the cable. See
Changing a Flat
Tire on page 5-69.
Weatherstrip
Silicone grease on
longer, seal better,
Lubrication
weatherstrips will make them last
and not stick or squeak. Apply
silicone grease with a clean cloth. During very -cold,
damp weather more frequent application may be
required. See
Part D: Recommended Fluids and
lubricants on page
6- 16.
Automatic Transmission Check
Check the transmission fluid level; add if needed. See
Automatic Transmission Fluid on page 5-27. A fluid loss
may indicate a problem. Check the system and repair
if needed.
At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
specified in Part D.
Body Lubrication Service
Lubricate all body door hinges, hood latch assembly,
secondary latch, pivots, spring anchor, release
pawl, tailgate hinge, tailgate linkage, tailgate handle
pivot points, latch bolt, fuel door hinge, locks and folding
seat hardware. Part
D tells you what to use. More
frequent lubrication may be required when exposed to a
corrosive environment.
6-1 1