service GMC SIERRA DENALI 2003 Workshop Manual

Service
Your dealer knows your vehicle best and wants you to
be happy with it. We hope you’ll
go to your dealer
for all your service needs. You’ll get genuine
GM parts
and GM-trained and supported service people.
We hope you’ll want to keep your GM vehicle all GM.
Genuine GM parts have one
of these marks:
ACDelie
5-3

Doing Your Own Service Work
If you want to do some of your own service work, you’ll
want to use the proper service manual. It tells you
much more about how to service your vehicle than this
manual can.
To order the proper service manual,
see
Service Publications Ordering Information on
page
7- IO.
Your vehicle has an air bag system. Before attempting
to do your own service work, see
Servicing Your Air
Bag-Equipped Vehicle on page 1-72.
You should keep a record with all parts receipts and list
the mileage and the date
of any service work you
perform. See
Pat? E: Maintenance Record on page 6- 18.
.3u can be injured and your vehicle could be
damaged if you try to do service work on a
vehicle without knowing enough about
it.
Be sure you have sufficient knowledge,
experience, the proper replacement parts and tools before
you attempt any vehicle
maintenance task.
Be sure to use the proper nuts, bolts and
other fasteners. “English” and “metric”
fasteners can be easily confused.
If you
use the wrong fasteners, parts can later
break or fall off.
You could be hurt.
Adding Equipment to the Outside
of Your Vehicle
Things you might add to the outside of your vehicle
can affect the airflow around it. This may cause
wind noise and affect windshield washer performance.
Check with your dealer before adding equipment to
the outside of your vehicle.
5-4

Fuel Gasoline Specifications
Use of the recommended fuel is an important part of the
proper maintenance of your vehicle.
Gasoline Octane
Use regular unleaded gasoline with a posted octane
of
87 or higher. If the octane is less than 87, you may
get a heavy knocking noise when you drive.
If this
occurs, use a gasoline rated at
87 octane or higher as
soon as possible. Otherwise, you might damage
your engine. A little pinging noise when you accelerate
or drive uphill is considered normal. This does not
indicate a problem exists or that a higher-octane fuel is
necessary. If you are using
87 octane or higher-octane
fuel and hear heavy knocking, your engine needs
service. It
is recommended that gasoline meet specifications
which were developed by the American Automobile
Manufacturers Association and endorsed by the
Canadian Vehicle Manufacturers Association for better
vehicle performance and engine protection. Gasoline
meeting these specifications could provide improved
driveability and emission control system performance
compared to other gasoline.
In Canada,
look for the
“Auto Makers’ Choice” label
on the pump.
I I
Canada Only
5-5

California Fuel
If your vehicle is certified to meet California Emission
Standards (see the underhood emission control label),
it is designed to operate on fuels that meet California
specifications. If this fuel is not available
in states
adopting California emissions standards, your vehicle
will operate satisfactorily on fuels meeting federal
specifications, but emission control system performance
may be affected. The malfunction indicator lamp may
turn on (see
Malfunction lndicator Lamp on page 3-38 )
and your vehicle may fail a smog-check test. If this
occurs, return
to your authorized GM dealer for
diagnosis. If it is determined that the condition is caused
by the type of fuel used, repairs may not be covered
by your warranty.
Additives
To provide cleaner air, all gasolines in the United States
are now required to contain additives that will help
prevent engine and fuel system deposits from forming,
allowing your emission control system to work properly.
You should not have
to add anything to your fuel. Gasolines containing
oxygenates, such as ethers and
ethanol, and reformulated gasolines may be available in
your area to contribute
to clean air. General Motors
recommends that you use these gasolines, particularly
if
they comply with the specifications described earlier.
Notice: Your vehicle was not designed for fuel
that contains methanol. Don’t use fuel containing
methanol.
It can corrode metal parts in your
fuel system and also damage the plastic and rubber
parts. That damage wouldn’t be covered under
your warranty.
Some gasolines that are not reformulated for low
emissions may contain an octane-enhancing additive
called methylcyclopentadienyl manganese tricarbonyl
(MMT); ask the attendant where you buy gasoline
whether the fuel contains MMT. General Motors does
not recommend the use of such gasolines. Fuels
containing MMT can reduce the life of spark plugs and
the performance of the emission control system may
be affected. The malfunction indicator lamp may turn on.
If this occurs, return to your authorized GM dealer
for service.
5-6

What Kind of Engine Oil to Use
Oils recommended for your vehicle can be identified by
looking for the starburst symbol.
This symbol indicates that the oil has been certified by
the American Petroleum Institute (API).
Do not use
any
oil which does not carry this starburst symbol.
If you choose to perform
the engine oil change
service yourself, be sure
the oil you use has the
starburst symbol on the
front
of the oil container.
If you have your oil
changed for you, be sure
the oil put into your engine
is American Petroleum
Institute certified for
gasoline engines.
You should also use the proper viscosity oil for your
vehicle, as shown in the viscosity chart.
I RECOMMENDED SAE VISCOSITI 6RADE ENGINE OILS I
HOT
WEATHER
/7 "F OC'
+loo- - +38
+BO--+27
i.60--+16
+40- - +4
t20 - - -7
0---18 I
COLD
WEATHER
LOOK
FOR MIS j
SYMBOL '
ACCEPTABLE r IF 5W-30 IS NOT -30 AVAILABLE
RECOMMENDED
DO NOT USE SAE
IOW-40, SAE 20W-50 OR ANY OTHER
MSCOSIWGRADE OIL NOT RECOMMENDED
5-1 6

How to Reset the CHANGE ENGINE OIL
Message
The GM Oil Life SystemTM calculates when to change
your engine oil and filter based on vehicle use.
Anytime your oil is changed, reset the system
so it can
calculate when the next oil change is required. If a
situation occurs where you can change your oil prior to
a CHANGE ENGINE
OIL message being turned on,
reset the system.
To reset the CHANGE ENGINE OIL message,
do the
following:
1. Turn the ignition key to RUN with the engine off.
2. Fully press and release the accelerator pedal three
times within five seconds.
If the CHANGE ENGINE OIL message flashes for five
seconds, the system is reset. If the system will not reset,
try the procedure again.
If the system still does not
reset, see your dealer for service.
What to Do with Used Oil
Used engine oil contains certain elements that may be
unhealthy for your skin and could even cause cancer.
Don’t let used oil stay on your skin for very long. Clean
your skin and nails with soap and water, or a good
hand cleaner. Wash or properly dispose of clothing or
rags containing used engine oil. See the manufacturer’s
warnings about the use and disposal of oil products.
Used oil can be a threat to the environment. If you
change your own oil, be sure to drain all the oil from the
filter before disposal. Never dispose of oil by putting it
in the trash, pouring it on the ground, into sewers,
or into streams or bodies of water. Instead, recycle it
by taking it to a place that collects used oil. If you have
a problem properly disposing of your used oil, ask
your dealer, a service station or a local recycling center
for help.
5-1 8

Engine Air Cleaner/Filter
The air cleanedfilter assembly has an indicator, if
equipped, that lets you know when the engine air
cleanedfilter is dirty and needs to be serviced. The air
cleanedfilter indicator is located on the air cleaner cover.
See
Engine Compartment Overview on page 5-12 for
more information on location.
See
Part B: Owner Checks and Services on page 6-10
to determine when to check the indicator.
- The service window A
with the percentage scale
shows the amount of
engine air cleanedfilter life
used. When both service
window
A and service
window
B turn orange,
replace the engine
air cleaner/filter.
lfter changing the air filter, press the top button on the
ndicator to reset it. The air
cleanedfilter assembly is located on the front
corner of the engine compartment on the passenger’s
side of the vehicle. See Engine Compartment Overview
on page 5-12
for more information on location.
5-1 9

To replace the engine air cleaner/filter do the following:
1. Loosen the screws on the cover of the housing
and lift up the cover.
2. Remove the air cleaner/filter from the housing.
Care should be taken
to dislodge as little dirt
as possible.
3. Clean the filter sealing surface and the housing.
4. Install the new engine air cleanedfilter.
5. Reinstall the cover and tighten the screws. Refer
to the Maintenance Schedule to determine when
to replace the engine air cleaner/filter. See
Part B: Owner Checks and Services on page 6-10.
Operating the engine with the air cleanedfilter
off can cause you or others to be burned. The
air cleaner not only cleans the air,
it stops
flame
if the engine backfires. If it isn’t there
and the engine backfires, you could be burned. Don’t drive with
it off, and be careful working
on the engine with the air cleaner/filter
off.
Notice: If the air cleaner/filter is off, a backfire
can cause a damaging engine fire. And, dirt
can easily get into your engine, which will damage
it. Always have the air cleanedfilter in place
when you’re driving.
5-20

Automatic Transmission Fluid
When to Check and Change
A good time to check your automatic transmission fluid
level
is when the engine oil is changed.
Change both the fluid and filter every
50,000 miles
(83
000 km) if the vehicle is mainly driven under one or
more
of these conditions:
In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police or delivery
If you do not use your vehicle under any of these
conditions, change the fluid and filter every
100,000 miles (1 66 000 km).
See
Part A: Scheduled Maintenance Services on
page
6-4.
service.
How to Check
Because this operation can be a little difficult, you may
choose to have this done at the dealership service
department.
If you do it yourself, be sure to follow all the instructions
here, or you could get a false reading on the dipstick.
Notice: Too much or too little fluid can damage
your transmission. Too much can mean that some
of the fluid could come out and fall on hot engine
part
or exhaust system parts, starting a fire.
Too little fluid could cause the transmission to overheat. Be sure to get an accurate reading if you
check your transmission fluid.
Wait at least
30 minutes before checking the
transmission fluid level
if you have been driving:
0 When outside temperatures are above 90°F (32°C).
At high speed for quite a while.
In heavy traffic - especially in hot weather.
While pulling a trailer.
To get the right reading, the fluid should be at normal
operating temperature, which is 180°F
to 200°F
(82°C to 93°C).
5-2
1

If No Steam Is Coming From
Your Engine
An overheat warning, along with a low coolant message,
can indicate
a serious problem. See “Low Coolant”
under
DIC Warnings and Messages on page 3-53.
If you get an engine overheat warning with no low
coolant message, but see or hear no steam, the problem
may not be too serious. Sometimes the engine can
get a little
too hot when you:
Climb a long hill on a hot day.
Stop after high-speed driving.
Idle for long periods in traffic.
Tow a trailer. See “Driving on Grades” under
Towing a Trailer on page 4-51.
If you get the overheat warning with no sign of steam,
try this for a minute or
so:
1. If your air conditioner is on, turn it off.
2. Turn on your heater to full hot at the highest fan
speed and open the window as necessary.
3. If you’re in a traffic jam, shift to NEUTRAL (N);
otherwise, shift to the highest gear while
driving
- AUTOMATIC OVERDRIVE (@ ).
If you no longer have the overheat warning, you can
drive. Just
to be safe, drive slower for about 10 minutes.
If the warning doesn’t come back on, you can drive
normally.
If the warning continues, pull over, stop, and park your
vehicle right away.
If there’s still no sign of steam, push down the accelerator
until the engine speed
is about twice as fast as normal
idle speed for at least three minutes while you’re parked.
If you still have the warning, turn off the engine andget
everyone out
of the vehicle until it cools down. Also, see
Overheated Engine Protection Operating Mode listed
previously in this section.
You may decide not
to lift the hood but to get service
help right away.
5-29