engine GREAT WALL FLORID 2008 Service Manual
[x] Cancel search | Manufacturer: GREAT WALL, Model Year: 2008, Model line: FLORID, Model: GREAT WALL FLORID 2008Pages: 281, PDF Size: 43.97 MB
Page 261 of 281
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Trunk Door Assembly
Components
Right side decorative blockLeft side deco-rative block
High mount brake lamp cap
Spoiler panel assembly
Trunk door assembly
High mount brake lampshade
High mount brake lamp assembly
Trunk door main lock assembly
Trunk door right side air spring
Trunk door hinge assembly
Trunk door assembly
Trunk door outside handle assembly
Trunk door plate
Trunk door handle
Trunk door protector assembly
Trunk door weatherstrip
Trunk door left side air spring
Rear wiper assembly
Trunk door glass weatherstrip
Trunk door lock button
High mount brake lamp assembly 2
Trunk door resonance block
Trunk door glass weatherstrip
Page 262 of 281
Downloaded from www.Manualslib.com manuals search engine 255Vehicle Body
Trunk door removal
1. Remove the door inner decoration board.
(a) Remove the inside handle.
(b) Insert the buckle screwdriver between the fixed buckle
and the door inner decoration board to pry them loose.
Caution: Before using a buckle screwdriver, make sure
to wrap its head in tape.
(c) Take the door inner decoration board off.
2. Remove the vehicle inner lock button.
3. Remove the rear wiper arm assembly.
(a) Remove a rear wiper arm mounting bolt, and pull out
the rear wiper arm.
(b) Remove the three mounting bolts of the rear wiper mo-
tor, and pull the rear wiper motor out.
(c) Remove the rear wiper waterproof rubber plug.
4. Install it by reversing the removal steps.
Trunk door air spring removal
1. Open the trunk door.
2. Remove the air spring mounting bolts from the trunk
door.
3. Remove the air spring mounting bolts from the side
sheet metal of the rear body.
Trunk door air spring installation
Special Note: Different metals making direct contact
will accelerate corrosion. Make sure to use the correct
fastening piece to avoid premature corrosion.
1. Open the trunk door.
2. Install the air spring bracket onto side sheet metal of
the rear body with bolts.
3. Install the air spring bracket onto the side sheet metal
of the trunk door with bolts.
Trunk door protector assembly
Trunk door assembly
Rear wiper blade
Rear wiper motor
Rear wiper waterproof rubber plug
Rear wiper arm
Trunk door assembly
Trunk door left side air spring
Trunk door left side air spring
Body sheet metal
Trunk door left side air spring
Body sheet metal
Trunk door assembly
Page 263 of 281
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Front Bumper
Components
1
2
34
5
6
7
8
9
10
11
9
8
6
53
11
11
11
11
1. Front bumper plastic support2. Front bumper energy absorbing block 3. Cross slot & concave hexagon head self-tapping screw and large washer subassembly (Q2754819+Q422) 4. Front bumper left mounting bracket 5. Cross slot & concave hexagon head self-tapping screw and large washer subassembly (Q2756319+Q421) 6. Front bumper plastic nut seat 17. Front bumper body8. Hexagon head bolt and flat washer subassembly (Q1400616)9. Front bumper plastic nut seat 210. Front bumper right mounting bracket 11. Expansion button
Page 264 of 281
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Front bumper removal
1. Remove nut seat 2.
Screw off the lower air guide plate mounting screws below
the vehicle body from left & right front bumper plastic nut
seat 2, and remove left & right front bumper plastic nut seat 2.
2. Remove nut seat 1.
Screw off the screws of the front splash pad from the left &
right front bumper plastic nut seat 1, and pull left & right
front bumper plastic nut seat 1 out, then screw off the self-
tapping screws which are installed on the front bumper of
the left & right lower air guide plate and splash pad.
3. Remove the vehicle body bolts.
Screw off the hexagon head bolt and flat washer subassem-
bly (Q1400616) that is on the left & right side bracket of the
bumper and connected to vehicle body.
4. Remove the bumper bolts.
Screw off the mounting bolts where the front bumper and
left & right side bracket connects.
5. Remove the expansion button connecting the upper
part of the front bumper and vehicle body.
6. Pull the front bumper body out of the mounting bracket
of the left & right side bumper.
Front bumper plastic nut seat 2
Front bumper body
Front bumper body
Front bumper body
Front bumper body
Front bumper plastic nut seat 1
Hexagon head bolt and flat washer subassembly
Front bumper left side mounting bracket
Cross slot & concave hexagon head self-tap-ping screw and large washer subassembly
Front bumper body
Expansion button
Page 265 of 281
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7. Disconnect the wire harness of the left & right fog lamps.
8. Remove the bumper attachments.
Remove the front bumper plastic support and energy absorb-
ing block from the vehicle body respectively.
9. Remove the bumper bracket.
Screw off the cross slot & concave hexagon head self-tapping
screw and large washer subassembly (Q2756319+Q422) on the
left / right side mounting bracket of the front bumper, and pull
the left / right side mounting bracket out.Front bumper body
Front bumper body
Front bumper energy absorbing block
Front bumper plastic support
Front bumper left side mounting bracket
Cross slot & concave hexagon head self-tapping screw and large washer subassembly
Page 266 of 281
Downloaded from www.Manualslib.com manuals search engine 259Vehicle Body
Rear Bumper
Components
Rear bumper removal
1. Remove the trim panel.
Screw off the cross slot & concave hexagon head self-tap-
ping screw and large washer subassembly, which are on the
rear bumper's left & right trim panel, the rear bumper trim
panel buckle, and the expansion button whose bottom is con-
nected with the bumper body. Then pull the left & right trim
panel of the rear bumper off.
1
13
9
5
3
127
4
14
1615
11
18
6
1
1
1
13
1313
11
17
3
2108
Rear bumper body
Rear bumper left side trim panel
Cross slot & con-cave hexagon head self-tapping screw and large washer subassembly
Rear bumper trim panel buckle
Expansion button
1. Cross slot & concave hexagon head self-tapping screw and large washer subassembly2. Rear mounting bracket LH of the rear bumper3. Rear bumper mounting bolt4. Hexagon nut for flange face5. Rubber cushion of the rear bumper central mounting bracket6. Rear bumper central mounting bracket bolt7. Central left mounting bracket of the rear bumper8. Central right mounting bracket of the rear bumper
9. Rear mounting bracket RH of the rear bumper
10. Front mounting bracket RH of the rear bumper11. Rear bumper trim panel buckle12. Rear bumper right trim panel13. Expansion button14. Rear bumper body 15. Rear bumper plastic buffer anchor16. Rear bumper drawbar close lid17. Rear bumper left trim panel 18. Front mounting bracket LH of the rear bumper
Page 267 of 281
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2. Remove the nut and gasket.
Screw off the hexagon nut for flange face from the rear bum-
per left & right side central mounting bolt, and the rubber
cushion of the rear bumper left & right side central mounting
bracket.
3. Remove the expansion button connecting the left &
right side bracket below the rear bumper and vehicle
body.
4. Remove the bumper mounting bolt.
Screw off the rear bumper mounting bolt connecting the left
& right side above the rear bumper and vehicle body.
5. Pull the bumper out.
Pull the rear bumper out of the left & right side bracket of
the rear bumper, and make the central part of the rear bum-
per slide out along the rear bumper central mounting bracket
bolt.
6. Remove the three rear bumper plastic buffer anchor
from the rear impact beam.Rear bumper body
Rear bumper body
Rear bumper body
Rear bumper body
Rear bumper
Rear bumper plastic buffer anchor
Central left mounting bracket of the rear bumperRear mounting bracket LH of the rear bumper
Front mounting bracket LH of the rear bumper
Rear bumper central mounting bracket bolt
Rear bumper mounting bolt
Expansion button
Hexagon nut for flange face
Rubber cushion of the rear bumper central mounting bracket
Page 268 of 281
Downloaded from www.Manualslib.com manuals search engine 261Vehicle Body
7. Remove the front bracket.
Screw off the cross slot & concave hexagon head self-tap-
ping screw and large washer subassembly on the left & right
front mounting bracket of the rear bumper, and pull the left
& right front mounting bracket of rear bumper out.
8. Remove the rear bracket.
Screw off the cross slot & concave hexagon head self-tap-
ping screw and large washer subassembly on the left & right
rear mounting bracket of the rear bumper, and pull off the
left & right rear mounting bracket of the rear bumper.
Engine hood lock cable removal and installa-
tion
Removal
1. Open the engine hood.
2. Remove the engine hood release lever from the dash-
board.
3. Remove the cable from the engine hood release lever
4. Remove the bolts and engine hood lock latch release
mechanism.
5. Remove the cable from the engine hood lock latch re-
lease mechanism assembly.
Installation
Areas of Importance: Different metals making direct
contact will accelerate corrosion. Make sure to use the
correct fastening piece to avoid premature corrosion.
1. Install the cable onto the engine hood lock latch re-
lease mechanism assembly.
2. Install the engine hood lock latch release mechanism
assembly with the bolts.
3. Install the cable onto the engine hood lock latch re-
lease lever.
4. Install the engine hood release lever onto the dash-
board.
Rear bumper body
Rear bumper body
Rear mounting bracket LH of the rear bumper
Cross slot & concave hexagon head self-tapping screw and large washer subassembly
Front mount-ing bracket LH of the rear bumper
Cross slot & concave hexagon head self-tap-ping screw and large washer subassembly
Engine hood lock latch release mechanism
Cable
Bolt
Dashboard
Release lever
Page 269 of 281
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Seat Belt
Components
Front seat belt removal
1. Remove the end piece hood.
Remove the end piece hood under the seat belt, and expose
the seat belt lower mounting bolt.
Rear seat belt guide ring
Rear seat belt retractor
Seat belt lower mounting bolt
Front seat belt retractor
Front seat belt guide ring
Seat belt lower mounting bolt
Vertical adjuster mounting bolt
Body B-pillar sheet metal
Vertical adjuster
Guide ring mounting bolt
Guide ring
Woven band
Retractor
Seat belt retaining end piece
45±5
Seat belt lower mounting bolt
N·m
45±5
45±5
45±5
45±5
45±5
45±5
: Specified torque
45±5
Page 270 of 281
Downloaded from www.Manualslib.com manuals search engine 263Vehicle Body
6. Remove the seat belt retractor upper mounting bolt
(hexagon bolt for flange face).
7. Remove the seat belt retractor lower mounting bolt.
Front seat belt installation
1. Install the seat belt vertical adjuster.
(a) Tighten the seat belt vertical adjuster mounting bolts.
(b) Conduct torque calibration on the seat belt vertical ad-
juster mounting bolts.
Seat belt vertical adjuster mounting bolt torque is
45±5 N·m.
2. Install the B-pillar upper trim panel.
3. Install the retractor lower mounting bolt.
Tighten the seat belt retractor lower mounting bolt. Seat belt
retractor lower mounting bolt torque is 45±5 N·m.
4. Install the retractor upper mounting bolt.
Tighten the seat belt retractor upper mounting bolt (hexagon
bolt for flange face). Seat belt retractor upper mounting bolt
torque is 9±3 N·m.
2. Remove the seat belt lower mounting bolt and B-pillar
lower decoration board.
3. Remove the guide ring cover.
Remove the seat belt guide ring cover, and expose the seat
belt upper set mounting bolt.
4. Remove the seat belt guide ring.
Remove the seat belt upper mounting bolt and B-pillar upper
decoration board, and expose the seat belt vertical adjuster.
5. Remove the vertical adjuster.
Remove the seat belt vertical adjuster mounting bolts one by
one from bottom to top.
Retractor upper mounting bolt
Retractor lower mounting bolt
Adjuster upper mounting bolt
Adjuster lower mounting bolt
Retractor upper mounting bolt
Retractor lower mounting bolt
Seat belt upper mounting bolt
Adjuster upper
mounting bolt
Adjuster lower mounting bolt