GREAT WALL HOVER 2006 Service Repair Manual

Appendix A-5
drive shaft boltthe fixed torque of bolt 1 in the Figure is 785Nm
front axle drive shaft assembly
transmission assemblyrear axle drive shaft assembly
rear axle assembly
petrol lien joint
petrol line joint tightening torque is 162 N torque wrench
petrol pipe joint
two way valve

Appendix A-6
Driver steering oil pump installation
Fixed torque of tubular hexagon bolt 1 in the Figure is
40N
m
Multi-wedge belt
Multi-wedge belt 4PK1100 tension is 500
50NTorque
Torque
multi-wedge belt 4PK1100driver steering oil pump
cover lock mounting bolt
effect
cover lock mounting bolt’s torque is 92Nm
the cover lock can be opened freely, the position is reliable
without any jam.
cover lock cable
cover lock buckle
fastening blot
cover lock mounting bracket

Appendix A-7
The fixed torque of bolt 1 in the Figure is 61Nm
Out handle can be normally and efficiently used, no linkage
falling off, the backup door can be opened and closed freely
without any jam nor unlocking.Handle confirmation
rear door assembly
backup door bottom buckle
backup door lockbackup door out handle
The door can be opened and closed smoothly without any jam nor
unlocking.Torque wrench
door lock assembly

Appendix A-8
front windshield glass
Apply washer on the front windshield
glass-sticking regionEvenly apply it on the sticking region with the width of about
25mm and completely volatilize it.Viewing confirmation
Viewing confirmation Apply base-coater on the front
windshield glass-sticking regionShake the base-coater to be sufficiently even followed by the
even application on the sticking region with the width of about
20mm and dry it for 2-15 minutes
Apply washer on front windshield
glassWash the glass frame with the width of about 25mm,
instantly clean it and volatilize the washer completely.
Apply adhesive on front windshield
glassShake the glass base-coater to be sufficiently even followed
by the even application on the glass frame with the width of
about 20 and dry it for 2-15 minutes Apply base-coater on front
windshield glass
Vertically apply the glass adhesive on the glass frame and
make it even and continuous. Height: 18mm, width: 12mm
Front windshield glass fixing
Instantly install and fix the glass after the glass adhesive
application. Set the left and right clearance between front
windshield glass and the glass frame to be 12mmViewing confirmation
Viewing confirmation
Viewing confirmation
Viewing confirmation
Wash, base-coat and stick according to the corresponding positions showed by the broken line in the Figure

Appendix A-9
Viewing confirmation
backup door
backup door glass
Wash, base-coat and stick according to the corresponding positions showed
by the broken line in the Figure
Apply washer on the glass-sticking
region of the backup doorViewing confirmation
Viewing confirmation
Shake the glass base-coater to be sufficiently even followed
by the even application on the glass frame with the width of
about 20 and dry it for 2-15 minutesViewing confirmation
Viewing confirmation
Evenly apply it on the sticking region with the width of about
25mm and volatilize it completely.
Shake the base-coater to be sufficiently even followed by the
even application on the sticking region with the width of
about 20mm and dry it for 2-15 minutes
Wash the glass frame with the width of about 25mm and
volatilize the washer Apply base-coater on the glass-
sticking region of the backup door
Apply washer on the backup door
glass frame
Apply base-coater on the backup
door glass frame
Apply adhesive on the backup door
glass frame
Backup door glass fixingInstantly install and fix the glass after the glass adhesive
application Vertically apply the glass adhesive on the glass frame and make
it even, continuous. Height: 12mm, width: 8mm
Viewing/handle
confirmation

Appendix A-10
Wash, base-coat and stick according to the corresponding positions showed
by the broken line in the Figure
the auto body
side window glass

Control it em Request Control mean
Apply washer on side
window sticking region Evenly apply it on the sticking region with the width of about
25mm and completely volatilize it. Vi e w i n g c o n f i r ma t i o n
Apply base-coater on side
window sticking region Shake the base-coater to be sufficiently even (for at least 1
minute) followed by the even application on the sticking region
with the width of about 20mm and dry it for 2-15minutes Vi e w i n g c o n f i r ma t i o n
Apply washer on side
window glass frame Wash the glass frame with the width of about 25mm and
volatilize the washer completely. Vi e w i n g c o n f i r ma t i o n
Apply base coater on side
window glass frame Shake the base-coater to be sufficiently even followed by the
even application on the glass frame with the width of about
2omm and dry it for 2-15 minutes. Vi e w i n g c o n f i r ma t i o n
Apply adhesive on side
window glass frame Vertically apply the glass adhesive on the glass frame and make
it even, continuous. Height: 12mm, width 8mm Vi e w i n g c o n f i r ma t i o n
Side window fixing Instantly install and fix the glass after the glass adhesive
application. Viewing /handle confirmation

Appendix A-11
Driver seat assembly installationbolt 1 in the Figure tightening torque:is 3343Nm
Wheel nut fixing procedure
Wheel nut fixed torqueInstallation order is A-C-E-B-D-F as showed in the Figure
Torque wrench
Viewing and handle
confirmation The headrest can be up and down smoothly, angle-adjuster
handle can be normally used, driver, co-driver seat can move
freely and transmission trim cover can be freely opened.
seat assembly
the fixed torque of nut 1 in the Figure is 135
15Nm
brake disc assembly

Appendix B-12
Non-metal materials consumption table
Name Brand, specification and
technical condition Utility Measuring
unit Suitable Note
Silicon oil Transmission lever. Three-hole
rubber block Kg Suitable
Thread block
sealing agent 1271 Short, longitudinal front fixed
bolt, hub cap bolt, transmission
lever bolt, carriage fixing L Suitable
Silicone rubber
surface sealing
agent 1596 (super gray) Installing ring flange L Suitable
Anti-freeze
liquid vinyl-EG --35℃
antifreeze liquid Radiator and co-tank - Kg 7
Molybdenum
disulfide
pressed
lithium base
grease 3# Twisted bar spline, speed shaft L Suitable
Glass base
coat er 5001TF Glass base coat m 0.03
Butyl tape 6×2×700 Air-filtering suction tube, door
seal film L Suitable
Attraction
steering fluid DEXRON3 (ATF-3) Steering fuel cup assembly L 1
Clutch oil DOT4 Clutch master cylinder L 0.15
Brake fluid DOT4 Vacuum assist fluid reservoir L 0.525
Auto gear oil GL-4 75W/90 Transmission L 2.2 For the exported
vehicle for
extremely cold
areas

Auto gear oil GL-4 75W/90 Transfer case L 2.7 For the exported
vehicle for
extremely cold
areas

Auto gear oil GL-4 80W/90 Transmission L 1.4
Auto gear oil GL-4 80W/90 Transfer case L 2.5
Auto gear oil GL-5 75W/90 Rear axle L 2.9 For the exported
vehicle for
extremely cold
areas
2.9L=5.14PTS
Auto gear oil GL-5 80W/90 Rear axle L 2.9 2.9L=5.14PTS

Appendix B-13
Auto gear oil GL-5 140 Transmission L 1.4
For the exported
vehicle for extremely
hot areas
Auto gear oil GL-5 140 Transfer case L 2.7
For the exported
vehicle for extremely
hot areas
Auto gear oil GL-5 140 Rear axle L 2.9
For the exported
vehicle for extremely
hot areas
2.9L=5.14PTS
Auto gear oil GL-5 140 Front axle L 1.4
For the exported
vehicle for extremely
hot areas
1.4L=2.46PTS
Auto gear oil GL-5 75W/90 Front axle L 1.4
Auto gear oil GL-5 80W/90 Front axle L 1.4 1.4L=2.46PTS
Glass adhesive HV3 Front windshield glass L 0.6
Glass adhesive 7120 Backup door glass, side window
glass L 0.9
Clearance
adhesive LY-22 Luggage rack Kg Suitable
Liquid adhesive LY-609 Warming pipe, speed lever L 0.02
Windshield
washer Q35 Front and rear windows L 3
Refrigerant R134a Air-conditioning system Kg 0.73



















Non-metal Materials Consumption Table.

Name Brand, specification and
technical condition Utility Measuring
unit Quantity Note
Engine lubricating
oil SL 10W-40 Oil pan L 4.3 Available for 4G64S4M
engine
Engine lubricating
oil SL 5W-30 Oil pan L Suitable
Available for 4G64S4M
engine and exported
vehicles for extremely
cold areas.
Glass activator VP04604 Glass L Suitable
Lithium base
grease Grease HP-R Front axle,
chassis parts Kg Suitable
Industrial
Vaseline
Seat support,
accumulator
points
Kg Suitable

Appendix C-14
shaft A
pin
removing and replacement
removing and replacement valve guide bush removing or
repairing tool
valve spring presser
crankshaft pulley remover
crankshaft pulley fixing tool
camshaft bearing removing and
repairing tools
plugging plate A
bolt
nutonly for 1.4kw starter front
bearing