change wheel GREAT WALL PEGASUS 2006 Workshop Manual

B0-25
large wheel trims
Element mounting position
Vehicle Body
Wheel-Trims
shield of front wheel
wrapping angle of
shield of front wheel
rear wheel-trims
SF
Change of shield of front wheel and wrapping angle
1. Tear down the shield of front wheel and wrapping angle;
Tear down the seven screws and take down the Wheel-trims.
2. Mount the shield of front wheel:
(a) Mount the adhesive strip of Wheel-trims first, ensure the adhesive
strip contact the Wheel-trims closely;
(b) Mount the five screws.
3. Mount the wrapping angle of the front Wheel-trims.
Mount the wrapping angle on the front bar first, and then fix it with two
screws.
Change of rear wheel-trims
1. Tear down the rear Wheel-trims
Tear down the five screws and take down the Wheel-trims;
2. Mount the rear Wheel-trims
(a) Mount the adhesive strip of Wheel-trims first, ensure the adhesive
strip contact the Wheel-trims closely;
(b) Mount the five screws

B0-29
SJSJ
SJVehicle Body
Wheel-Trims Wrapping Angle and Exterior Trim Panel
Change of trim panel at front door
1. Tear down the trim panel at front door;
Prize up the clip of trim panel at front door and take down the
trim panel at front door. (SJ)
Uncover the luminous strip to tear down the five screws, then
open the front door and take down the trim panel at front door
after tearing down the five screws. (top-grade SY)
Change of front wrapping angle
1. Tear down the front wrapping angle;
Tear down the three screws and take down the front wrapping
angle and adhesive strip of wrapping angle lightly (there is two
screws in top-grade SY vehicle)
2. Mount the front wrapping angle
(a) Mount on the three screws (mount two screws for top-
grade SY vehicle)
(b) Contact the front wrapping angle with the front bar
closely, and the seam between the front wrapping angle
and the front Wheel-trims should be even with a smooth
transmission (by the way, the adhesive strip of wrapping
angle should be pressed tightly and evenly)
Change of front Wheel-trims
1. Tear down the front Wheel-trims
Tear down the four screws and the pressing plate of mudguard,
and take down the front Wheel-trims and adhesive strip of
Wheel-trims tightly (SY)
Tear down the five screws and the pressing plate of mudguard,
and take down the front Wheel-trims and adhesive strip of
Wheel-trims tightly (SJ)
Tear down the four screws and uncover the lighting channel of
the front Wheel-trims, take down the front Wheel-trims after
tearing down one screw (top-grade SY).
2. Mount the front Wheel-trims
(a) Flush the front end of front Wheel-trims with the lower
edge of wing panel; the adhesive strip of wheel-trims
should be pressed tightly and evenly. (SY)
Flush the front end of front Wheel-trims with the lower
edge of wing panel, the rear end of front Wheel-trims
with rear edge of wing panel. (top-grade SY SJ)
(b) Mount the four screws (five screws for SJ model) and the
pressing plate of mud guard and stick the lighting strip.
(top-grade SY)

B0-30
Top-grade SY
SJ
SJ Top-grade SYVehicle Body
Wheel-Trims Wrapping Angle and Exterior Trim Panel
2. Mount the trim panel at front door;
(a) Flush the arc lines of the front and rear ends of trim panel
at front door in consistent with the door waist line, and the
rear end should flush with the rear end of front door, but
the front end should not interfere with the wing panel.
(b) Tap the positions of six clipes of trim panel at front door
manually to mount it on.(SJ)
Mount the five screws at upper part after aligning the
holes, and mount the five screws at lower part from the
inside, then stick the luminous strip. (top-grade SY)
Change of rear Wheel-trims
1. Tear down the rear Wheel-trims;
Tear down the three screws and take down the rear Wheel-
trims and the adhesive strip of Wheel-trims. (SY)
Take down the rear Wheel-trims after tearing down the three
screws. (SJ)
Tear down the three screws and uncover the luminous strip on
rear Wheel-trims, take down the rear Wheel-trims after tearing
down the two screws. (top-grade SY)
Change of trim panel at rear door
1. Tear down the trim panel at rear door
Take down the trim panel at rear door after tearing down one
screw and four clipes. (SJ)
Uncover the luminous strip to tear down the four screws, and
then open the rear door to tear down the four screws inside so
as to take down the trim panel at rear door. (top-grade SY)
Top-grade SY
2. Mount the trim panel at rear door
Tap the positions of four clipes of trim panel at rear door
manually to mount it on, meanwhile mount the one screw at
upper part of rear edge. (SJ)
Mount the four screws at upper part after aligning the holes,
and mount the four screws at lower part from the inside, then
stick the luminous strip. (top-grade SY)
2. Mount the front Wheel-trims
(a) Flush the front end of rear Wheel-trims with the edge line
of rear door, the rear end of the Wheel-trims with the rear
wrapping angle, the seam should be smooth with even
transmission. (top-grade SY SJ)
(b) Mount the three screws (and mount two screws at the
position where the luminous strip is stickled).

B0-31
Top-grade SYVehicle Body
Wheel-Trims Wrapping Angle and Exterior Trim PanelChange of rear wrapping angle
1. Tear down the rear wrapping angle;
Tear down the three nuts, one screw and one self-drilling
screw, and then take down the rear wrapping angle, the rear
mudguard and the adhesive strip. (SY)
Tear down the four screws and then take down the rear small
Wheel-trims. (SJ)
Tear down one screw and three bolts to take down the rear
wrapping angle (top-grade SY)
2. Mount the rear wrapping angle
(a) Parallel the rear wrapping angle with the body waist line,
and contact the body with rear bar closely. (the adhesive
strip of wheel trims of SY model vehicle should be
pressed tightly and evenly)
(b) Mount two bolts through the body bracket, wrapping
angle and mudguard, and another bolts should be mounted
to connect the rear bar bracket and the wrapping angle.
Then mount on one screw and one self-drilling screw.
(SY)
Flush the rear small Wheel-trims and the rear Wheel-
trims, then mount on the four screws (SJ)
Mount on one screw and the other three bolts through the
body bracket, rear bar and wrapping angle. (top-grade
SY)
Notice: the parts mentioned above should be carefully
disassemble or assemble to avoid of paint face scrape

A-2
Clutch
Specification
Item Specification
Fastening torque for clutch tube on master cylinder
Fastening torque for clutch tube on wheel-brake cylinder
Fastening torque for clutch pressure plate160
190-200
5-15
0.3
0.8
0.2
0.6
5
Max misplacement
0.5 Pedal height (calculated from front wall
Pedal free stroke
Min depth of clutch-facing rivet
Max radial swing difference of clutch rib
Max radial swing difference of flywheel
Max width of wear of diaphragm spring
Max width of wear of diaphragm spring
Alignment degree of diaphragm spring endApplicable vehicle model
Dr SF
SL SK SY SJ
Dr SF SL SK SY SJ
Dr SF SL SK SY SJ
Dr SF SL SK SY SJ
Dr SF SL SK SY SJ
Dr SF SL SK SY SJ
Dr SF SL SK SY SJ
Dr SF SL SK SY SJ
Torsion moment
Fastening location (N*m)
15-17
15-17
30 Applicable Vehicle model
Dr SF SL SK SY SJ
Dr SF SL SK SY SJ
Dr SF SL SK SY SJ
Gearbox
Three-grade maintenance for gearbox
1. Grade I maintenance for gear box
Grade I maintenance: Check the lubricant level to see whether the lubricant level is in alignment with the lower edge of oil
filler; if the lubricant is lower than the oil filler lower edge, add the lubricant; or the insufficient lubricant will lead to the poor
lubrication or burn-out of bearing and teeth; while the over-high lubricant will cause the overheating and oil leakage.
2. Grade II maintenance for gear box
Grade II maintenance: The gear box of a new vehicle should be maintained by exchanging the lubricant during the
first grade II maintenance and should be washed with kerosene; and the lubricant quality should be checked in the
grade II maintenance in later time, if the lubricant is diluted, gumming or over-dirty, it should be changed.
3. Grade III maintenance
The gearbox should be disassembled for inspection, washing and oil change.
Notice: As the new vehicle is in the running-in status, the gearbox should be maintained by exchanging lubricant
after the vehicle covers 1500 km,
Lubricant Type
GL-5 SAE80W/90
Torsion moment of relative connecting elements
Tung Teeth: Tang tooth(5DYA4TWD
5DYA8FWD)
Unit
ãã Specification of Maintenance and Up-Keeping
Clutch and Gearbox
Locating screw of fork axle at first and second gear
Locating screw of yoke block
Screw on baffle of rear bearing of output shaft
Screw of reverse idler shaft
Bolt of gearshift cover
Bolt of front cover
Bolt of rear body
Bolt of clutch shell
Bolt of locating spring13
17
15
20
17
22
17
20
15
20
15
20
30
45
30
45
17
22 Fastening location N*m