door lock GREAT WALL SO COOL 2006 Service Manual

Preface
With the increase of automobile demand in China, our automobile industry also experiences a rapid
development. The trucks including SUV, manufactured by Great Wall Motor Co., Ltd, which are sold all over
China, are in the leading place in terms of their sales volume, in order to satisfy the demands of various maintain-
ing staff, technicians and managing staff of Changcheng Co., Ltd, we compile this maintenance manual accord-
ing to the latest technological data. This manual covers six vehicle models including Deer, Safe, Sailor, Sing, So
Cool and Pegasus, its main content includes:
Part I is general introduction, which introduces the application index of this manual.
Part II introduces the chassis system, which mainly includes the technologies of dismantle, inspection,
adjustment, repairing, assembly and mount of the clutch, gear box, transfer box, drive shaft, suspension system
and automobile axle, braking system and steering system, etc. each operation approach is illustrated with figure,
which not only presents the maintenance procedure, but also clearly describes the technical requirements and
application limit.
Part III introduces the electric system and air-conditioning system of the automobile body, which mainly
covers such items as the location and content of protective box, power supply system, starting system, lighting
system, combination instrument, backup radar system, wiping and washing system, center control locking and
power window system, acoustical equipment system, full wire harness and air-conditioning system, etc. Electric-
ity diagrams for those electric systems are given in this manual so as to facilitate the maintaining technicians to
find out the problem easily and quickly.
Part IV introduces the external and internal body decoration, which mainly covers the dismantling, inspect-
ing and assembling requirements of the engine cover, front and rear doors, adhesive strip of body collision
avoidance, wheel shield, wrapping angle of wheel-shield and exterior trim panel, front and rear windshields,
side-window glass, rear-door glass, rear platform of cargo compartment, rear door, instrument panel, safety belt,
seat, tail-fin, luggage rack, and reserve tire bracket etc. The dimensions of vehicle body and frame are also given
to maintaining staff for reference during their repairing.
During the narrations of each part, items such as troubleshooting, maintenance notice, maintenance data
and application limit, fastening torques of bolts and nuts for special purpose, SST, SSM and lubricant materials
and so on are also introduced. Various maintenance data are briefed in attachment for reference.
Altogether, this manual is comprehensive in content, visual in illustration, clarifying in requirement and
plain in language. It can be referred by the maintaining staff, technicians and professional managing staff.
Even though we try our best to compile this manual in a strict earnest manner, we cannot guarantee that all
contents in this manual are correct. Therefore, users shall not put forward any claim with Great Wall Company
according to this manual; we are not in the position to hold the responsibility for the loss caused by usage of this
manual. Due to our limited knowledge, it is unavoidable to find error in this manual, any criticism and correction
from you is welcomed.
The final explanation power for this manual is subject to Great Wall Motor Co., Ltd
Compiler
May 2006

BE-9Body Electric System
Protective Box Position and Content
fuse relay
1. Small lamp 10A A. electromagnetic fan relay
2. Brake 5A B. lasher
3. Ceiling lamp 5A C. electromagnetic fan relay
4. Central control lock 15A D. small lamp relay
5. Electric rocker gear 30A E. electric window relay
6. Dual flasher 10A
7. Cigarette lighter 15A
8. Rear vision mirror 5A (1) plugging elements of ceiling lamp wire harness
9. Unload (2) plugging elements of wire harness at front left door
10. Acoustic device 15A (3)plugging elements of wire harness in engine room
11. Rear window 20A
12. Electromagnetic fan 10A
13. Instrument 5A
14. Back-up lamp 5A
15. Rain brush 10A
16. Steering 5A
17. Unload
18. Unload




A
B
C
E D
123 456
78 9 101112
13 14 15
16 1718
SF
Protective bos I (continued)

BE-33Body Electric System
Combination Instrument
Electric circuit diagram (continued)
SF
A3 connected
with negative pole
A1 connected
with positive pole
B8 connected
with negative
pole
B7connected
with positive
pole
A4 connecting
with lighting
switch
A6 connected
with negative
pole
pressure-regulating
potential deviceirect-current
power supply
5-9Vdrive power
supply
110VEL
luminous
plate
left turn indicating lamp
right turn indicating lamp
upper beam indicating lamp
rear fog lamp indicating lamp
rear window/defroster indicating lamp
front fog-lamp indicating lamp
water
thermometer
tachometer
connected with sensor
connected with revolution signal
speedometer
digital clock
fuel gaugeconnect to the cathode of sensor
connected with sensor anode
connected with sensor
connected with sensor
back door indicating lamp
parking brake indicating lamp
safety airbag indicating lamp
low oil pressure indicating lamp
engine failure indicating lamp
four wheel drive indicating lamp
generator preheating indicating lamp
fuel alarming indicating lamp
accumulator charging indicating lamp
ABS failure indicating lamp75
B9
B2 A15 B1 A9 B11 B10
A14 B4 B6 A12
B14 connected
with positive
pole
B7 connected
with positive
pole
A11 A5A7 B12B5 B13 A16A13 B16 B15
A2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
In this drawing, A stands for the white plugging
elements, B for black plugging elements, they
use the same numerical order.
instrument
plugging element

BE-44Body Electric System
Wiping and Washing System
Electric circuit diagram of rear window, rear brusher and washing system
SF
ignition switch 5
4 3
7
6
5M
M
rear brusher motor5
3
6 14
rear washer
switch 1912 7
9
8
65 154
3
21110
1
14 12 17 rear window and rear brusher controller
ignition switch
rear window and rear brusher controllerdefrost switch
combined switch
rear brusher motor
3
62
4 1
5 1 2 3 4 5 6 7
8 9 10 11 12 13 14
15 16 17 18 19 20 211 2 3 4 5
6 7 8 9 101234 5 678
910 1112 1314151617 1812 34
5 6 7 8910
battery defrost switch
fuse
rear window up-down switch
rear washer motor
back door window location switch
back door
lock switch
back door regulator
defrost indicator light
defrost power grill
ACCON
ST

BE-51Body Electric System
Central Control Lock and Electric Rocker Gear System
Electric circuit diagram of central control lock
aê
pc
fuse
21
6
5
3
4 left front door switchleft front
main lock
control case of central control lock
1 2 3 4 5 6 7 8
fuse
M M M M
to generator
power lead
to left turn
lamp
to right turn
lamp
to door
lamp switch
control case of central control lock
1 2 3 4 5 6
7 8 9 10 a 12 131
6
5
7
10
132 3 12
11
central
controller box
batterylock-head lamp
battery central controller box
central control lock
switch at left front door
four doors locker
8
right front
main lock
left rear
auxiliary lockright rear
auxiliary lock

BE-52Body Electric System
Central Control Lock and Electric Rocker Gear System
Definition for connecting wire of central control lock
1. Y/V Connect the power to the cell anode on vehicle, in front of which a fuse of 15 A should be set, and
anode of 12V when the motor is started, the voltage should not less than 10V
2. B1 Unlocking output of the locking wire of the CCL actuator, and the grounding wire at the normally
central control lock: closed contact inside the relay will contact with the normally opening contact at
the common spots inside relay when unlocking with REMOTE CONTROLLER
or manually, the wire will output 12 V voltage.
3. LG locking signal of The CCL locking signal is connected to the unlocking wire of actuator of CCL,
central control lockand the normally closed contact in the interior relay is grounding wire, which will
output 12 V voltage when unlocking with REMOTE CONTROLLER or manually
and the common spots of relay contacting the normally opening contact.
4. non-connection There is no wire connected at present
5. G/R Right turn lampConnected to the anode wire of the right turn lamp on the vehicle, and it will output
12 V voltage in operation.
6. G/Y Left turn lamp Connected to the anode wire of left turn lamp on the vehicle, and it will output
12 V voltage when in operation
7. Br Negative input ofWhich is connected to the door switch and it is grounding when the door is
door switch opened (the indoor lamp will light)
8. GD ON power check cable Connected to the ON wire of the locking door( there will be 12 v voltage when
rotating the key at
ON
position.
9. Non-connection This wire is not connected temporarily
10. GD/B Lock head lamp outputThere will be 12 V voltage outputted in this wire when opening the door, and will
be powered off (no output) ten seconds later after the door is closed
12. Y/B Locking signal Connected to the locking signal wire of CCL at the left front door, and connect
to the grounding wire when in operation.
13. B Power cathode Connect to the body (grounding wire) it should be as short as possible, because
the overlong wire will produce the interference source. SF
13P
1
2
3
4
5
6
7
8
9
10
11
12
13Power anode 12 V
unlocking signal of central control lock
locking signal of central control lock
no signal
right turn lamp
left turn lamp
negative input of door switch
ON power check cable
no connection
lock head lamp
unlocking signal
locking signal
power cathode
MK
Remark: the inner switch in actuator should be
connected when the actuator is in the locking status
Remark: In case the actuator is in locking status,
connect the switch inside.
ON wire connected to key
hNOs
hj
left front CCL switch
1 2 3 4 5 6
7 8 9 10 11 12 13

BE-53Body Electric System
Central Control Lock and Electric Rocker Gear System
Electric circuit diagram of central control lock (continued)
SL SK
pv
fuse
8
76
5
4
3
left front door
main lock
right front door
main lockleft rear door
auxiliary lockright rear door
auxiliary lock
control case of central control lock
123456 78
fuse
ignition switch
ACCONST
111
10
8 91
6
4
5
3
7
12
left front main
lockright front
main lock
left rear
auxiliary lockright rear
auxiliary lock
ignition switchcontrol case of central control lock
1 2 3 4
5 6 7 8123 45
6789101112
battery door lamp switch
speed sensor central
controller box turn lamp
battery central
controller box

BE-54 Body Electric System
CCL and Electric Rocker Gear System
Electric circuit diagram of CCL
SJ Top-grade SY
fuse
ACC ONST
N
ignition switch
11
10
8 9
12745 2 61
left front main lock right front main
lockleft rear auxiliary
lockright rear auxiliary
lock
ignition switch
1 2 3 4
5 6 7 8123 45
6 7 8 9 10 11 12
battery
central controller
box
speed sensor
turn lamp
left front electric rocker gear switch
central controller box
door lamp switch

BE-55 Body Electric System
CCL and Electric Rocker Gear System
Definition of the connecting wire of CCL
1. G/R (G/W) Turn lampConnected to the anode wire of the turn lamp (right ) on vehicle, it will output 12 V voltage
when it is in operation
2. O
w/b1)Window-shutting signal outputThis wire has one second of voltage output of 12V when the car door is locking. (top SY SJ)
3. No connection
4. G (Y) Unlocking output of CCLConnected to the locking wire of actuator of CCL, and the normally closed contact in the
internal relay is the grounding wire.It will output 12 v voltage when locking with REMOTE
CONTROLLER or manually because the common spot of relay will contact the normally
opening contact.
5. Bl (G) Locking output of CCLConnected to the locking wire of actuator of CCL, and the normally closed contact inside
the internal relay is the grounding wire.It will output 12 V voltage when locking with
REMOTE CONTROLLER or manually because the common sots of relay will contact
with the normally opening contact.
6. Gr (G/B) Turn lampConnected to the anode wire of left turn lamp of vehicle, it will output 12 v Voltage when in
operation.
7. W (W) Manually controlled unlocking signalThe door lock control the locking process through the manual unlocking switch at left front
door, that is, under the locking condition, press the switch, the lock will be opened (the
switch will return to the connection situation automatically after pressing.
8. Br (R/B) Negative output of door switchConnected to the car door lamp switch, it is connected to the grounding wire (the indoor
lamp will light when opening the door.
9. R/G (G/B) Rotating speed testThe car door will lock automatically when the vehicle reaches a certain speed.
10. W(R ) ACC testConnect to the ACC wire, which will have 12 V voltage when the key is rotated to the ACC position.
11. R (R ) Power anode (12V)Connect to the anode of accumulator on vehicle, in front of which should be set the fuse
so that the voltage will be no less than 10V when the starter is in operation.
12. B(B) Power cathodeConnect to the body (grounding wire), it should be short as possible as can because the
overlong wire will produce the interference source.
SY SJ
1
2
3
4
5 6
7
8
9
10
11
12left turning light
manual switch locking signal

closing window output
none
door switch negative input
speed test
ACC test
power anode 12V
remote control opening lock output
power cathode
remote control closing lock output12V
W
K door switchK
M
M
MM
Items in the parenthesis is for SY diesel model
Items with
are configuration for SJ and top SY

BE-57 Body Electric System
CCL and Electric Rocker Gear System
SF
right rear door switch
1
2
3
45
left rear door switch
1
2
345
right front door switch
1
2
345
left front door switch
123 456
7 8 9 10 111213
ignition switch
1 2 3 4 5
6 7
U9 10electric rocker gear
1
2 21
52
3 1
4
21
25
1
4 3
1
2
52
1
4 3
21
12
7
13 1
342
electric window relay
ST ON ACC
battery fuse ignition switch
right rear
left rear
right
front
left
front
control lock
12
11
inhibitor switch
Diagram of electric rocker gear