replace HONDA CIVIC 1996 6.G Manual PDF

Crankshaft
Installation (cont'd)
7. Installthe main bearing caps.
Check clearance with plastigage (see page 7-9), thentighten the bearing cap bolts in 2 steps.
First step: 25 N.m {2.5 kgf.m, 18 lbf.ft)
Second stop:
B1642 engine:
76 N.m {7.8 kgf.m, 56 lbf.ft)
D16Y5, D16Y7, D16Y8 engines:
51 N.m (5.2 kgf.m, 38 lbf.ft)
NOTE: Coat the thrust washer surfaces and boltthreads with oil.
MAIN BEARING CAP BOLTS TIGHTENING SEOUENCE
oocoo
CAUTION: Whenever any crankshaft or connectingrod bearing is replaced, it is necGssary after reassom-bly to run the engine at idling spe6d until it reachesnormal operating temperature, than continue to runit for approximately 15 minutos.
:V fr\-/.---\-/.-
7-24
NOTE:
. Use liquid gasket, part No. 08718 - 0001 or08718-0003.
. Check that the mating surfaces are clean and drybefore apptying liquid gasket.
. Apply liquid gasket evenly, being careful to coverall the mating surface.. To prevent oil leakage, apply liquid gasket to theinner threads of the bolt holes.. Do not install the parts if five minutes or morehave elapsed since applying the liquid gasket.
Instead reapply liquid gasket after removing theold residue.
. After assembly, wait at least 30 minutes beforefilling the engine with oil.
L Apply liquid gasket to the block mating surface ofthe right side cover, then install it on the cylinderblock.
Bl6A2 engine;
Apply tiquid gaslet alongthe broken line.
D16Y5, D16Y7, D16Y8 engines:
RIGHT SIDE COVER

CrankshaftOil Pan
Installation (cont'd)
NOTE:
. Apply a light coat of oil to the crankshaft and iothe lip of seal.. Use new O-rings and apply oil when installingthem.
10. lnstallthe oil screen.
816A2 engine:
6 x 1.O mml l N'm (1 .1 kgl.m,8 tbt.Irl
,.//
{ / cor*rt(..ao Replace.
t(^^
11 N.m 11 .1 kgf.m,a lbl'ltl ,/.rB tbt4tl /
*P/
& ^/t
O.RINGReplace.
OtL PutitP
D16Y5, D16Y7, D16Y8 engines:
24 N.m (2.4 kgf.m,'17 lbl.fr)
kgf.m,
OIL SCREEN
6 x 1.0 mm1 1 N.m {1 .1 kgf.m,
6x1.0mm11 N.m {1.18 tbt.rr)
I
Ia lbf.fr)
DOWEL PIN
rT
lle/ OIL PUMP6 x 1.0 mm11 N.ml l.1 kgf'm, a lbf.frl
7-26
Installation
D16Y5, Dl6Yg engines:
1. Install the oil pan gasket on the oil pan.
OIL PANGASKETReplace.
OIL PAN
I

Engine Lubrication
SpecialTools .......... "'.""".8'2
lllustrated Index ........... .'..' 8-3
Engine Oil
Inspection .....'......"....."'. 8-6
Replacement........'......".'.'..."...."......" 8-7
OilFilter
Rep1acement...............".'...'..'.....'.'...". 8-8
Oil Pressure
Testing '.....' 8-9
OilJet (B16A2 engine)
Inspection ...'.'......"...."'..8-10
OilPump
overhaul.'... .....'...'..'."""' 8-11
Removal/lnspection/lnstallation ..'.... 8-1 3

lllustrated Index
NOTE:
. Use new O-rings when reassembling
. Apply oil to O-rings before installation
. Use liquid gasket, Part No 08718 - 0001 or 08718 -
0003.
CAUTION: Do not overiighten the drain bolt.
6x1.0mm12 N.m (1.2 kqtm,8.7 lbl.ftl. Clean the oil
Ing.
B1642 engine:
pan gasket mating surlaces before install-
WASHERRePlace'
DRAIN BOLT44 N.m (4.5 kgl'm,33 lbt'ft)
Do not overtrghten.
6x1.0mm11 N.m (1.1 kgtm,
OIL PANReler to page 7'27
when installing.
OIL PANGASKETReplace-
6x1.0mm11 N'm (1.1 kgl.m,8 lbf.ft)
OIL BREATHERCHAMEER8
otLSCREEN
GASKETReplace.
€!
fl
[50
BAFFLE PLATE
OIL JET BOLT16 N'm 11.6 kgf.m, 12lbt'ttl
OIL JETInspection, page 8-10
8x1+5mm24 N.d\l2.il kgf.ft,t7 tbtft)
OIL FILTERReplace.
ENGINE OIL PRESSURE SWITCH
Pipe Taper) 28 Threads/inch Clean
Use proper liquid sealant.
6x1.0mm11 N.m 11.1 kgt m,8 tbt.frl
Overhaul. page 8'11Removal/lnspection, Page 8-13
Apply liquid gasket to (cont,d)mating surface of engine block
Replacemenl, page 8-8
Replace.
8-3

lllustrated Index
(cont'dl
NOTE:
. Use new O-rings when reassembling.. Apply oil to O-rings before instaltal|on.. Use liquid gasket, Part No. 08718 0001 or 0e7190003.
. Clean the oil pan gasket mating surfaces before install_ing.
. Apply liquid gasket to the recesses of the oil pan gasket (see page 7-27).
D16Y7 €ngine:
OIL PUMPOverhaul, page 8-12Inspection, page 8 13Apply liquid gaskerto the mating surfaceof the block.
DOWEL PIN
CAUTION: Do not overtighten the drain bolt.
ENGINE OIL PBESSURE SWITCH18 N.m (1.8 kgtm, 13 tbt.trl1/8 in. BSPT (BritishStandard Pipe Taper)28 threads/inch. Useproper liquid sealant.
O-BINGReplace.
OIL BREATHERCHAMBER
6x1.0mm'11 N.m { 1.1 ksnm,8 tbtft)
6x1.0mm1l N.m {1.1 kgf-m,8 tbf.ftl
ll
OIL PANGASKETBepiace.
OIL PANRefer to page 7-27when installing.
6x1.0mm11 N m (1.1 kgt.m,8 tbl.ftlApply liquid gasket to
6 x 1.0 mml2 N.m {1.2 kgtm, 8.7 tbf.ft)
DRAIN BOLT44 N.m {4.5 kgtm, 33 tbf.ft}Do not ovenighten.
a
8-4

NOTE:
. Use new O-rings when reassembling.
. Apply oil to O-rings before installation.
. Use liquid gasket, Part No 08718 - 0001 or 08718 -
0003.
. Clean the oil pan gasket mating surfaces before install-
Ing.
D16Y5, D16Y8 engines:
O.RINGReplace.
OIL PUMPOverhaul, Page 8 12
Inspection, Page 8 13 OOWEL PINApply liquid gasket
to the mating surface
of the block.
CAUTION: Do not overtightsn the drain bolt.
ENGINE OIL PRESSURE SWITCH18 N,m l'1.8 kgf.m, 13 lbf.ftl
1/8 in. ESPT (British
Standard Pipe Taper)28 Threads/inch. useproper liquid sealant.
O-RING
OIL BREATHERCHAMBER
6x1.0mm11 N.m {1.1 kgf.m,I tbt'ftl
6 x'1.0 mm11 N.m ('1.1 |8 tbf.ft)
GASKETReplace.
FILTERReplacement, page 8_8
BAFFL€ PLATE
6x1.0mm11N.m 11.1 kgl.m,8 tbf.ftl
6x1.0mm11 N.m 11.1 kg{'m,
8 rbf.ftl
OIL PANGASKETFeplace.
OIL PANReler to page 7 26when installing.
\3
6x1.0mm12 N.m {1.2 kg{.m,8.7 lbf ftl
BOLT39 N.m (4.0 kgf.m.29lbtftlDo not overtighten.
\
8-5

Engine Oil
Inspection
1.Park the vehicle on level ground, and turn off theengine. Allow the oil a few minutes to drain backinto the oil pan so the dipstick will show the actuallevel.
Make certain that the oil level indicated on the dip_stick is between the upper and lower marks.
lf the level has dropped close to the lower mark.add oil until it reaches the upper mark.
CAUTION: lmert thc dipstick car€fully to avoid b€nd_ing it.
Bl6A2 angin.:
,,7.fp--)*,".
rowrn-u l
D16Y5, D16Y7, Dt6y8 ongines:
8-6
Replacement
CAUTION: Removo the drain boli carefully while lhoengine is hot; the hot oil may causo scalding.
:1. Warm up the engine.
2. Drain the engine oil.
81642, D16Y7 engin€s:
{rl N.m (4.5 kgf.m,33 tbt ft}Do not overtighten.
D16Y5, Dl6Y8 6ngin93:
WASHER
DRAIN BOLT39 N.m 14.0 kgfm, 29 tbf,f0uo not overtighten.
DRAIN BOLT

RequirementAPI Service Grade: Use an "Energy
Conserving" SJ grade oil or an"Energy Conserving ll" SH grade oil,
SAE 5W - 30 preferred
You can also use an oil that bears the
API CERTIFICATION mark.
Capacity[atolz engine:
3.7 f (3.9 US qt,3.3 lmp qtl
I at oil change.
J 4.0 r 9.2 US qt, 3.5 lmp qtl
I at oil change, including filter'
| 4.8 f (5.1 Us qt,4.2 lmp qt)
I after engine overhaul
I Dl6Y7 engine:
3.6 f (3.8 US qt, 3.2 lmP qt)
I at change. including filter.
I 3.3 f (3.5 US qt,2.9 lmP qtl
I at change, without filter.
I 4.3 f (4.5 us qt,3.8 lmp qtl
I after engine overhaul.
J D16Y5, D16Y8 engines:
L 3.3 { {3.5 US qt,2.9 lmp qt}
I at change, including filter.
3.01 (3.2 US qt,2.6lmp qt)
I at change, withoutfilter.
3.7 { (3.9 US qt,3.3 lmp qt}- '1.€fter engine overhaul.
ChangeEvery 7,500 miles (12,000 km) or
12 months (Normal Conditions).
Every 3,750 miles (6,000 kml or
6 months (Severe Conditions).
3. Reinstall the drain bolt with a new washer. and rbfill
the engine with the recommended oil.
NOTE: Under normal conditions, the oil filter should be
replaced at every other oil change Under severe condi-
tions, the oilfilter should be replaced at each oil change'
The numbers in the middle of the API Service label tell
you the oil's SAE viscosity or weight Select the oil for
vour car according to this chart:
30 20 -10 010 20 30 4OoC
An oil with a viscosity of 5W - 30 is preferred for
improved tuel economy and year-round protection in the
car. You may use a 10W - 30 oil if the climate in your area
is limited to the temperature range shown on the chart'
Ambient Temoerature
API CERTIFICATION MARK
API SERVICE LABEL
Run the engine tor more than three minutes, then
check for oii leakage
8-7

Oil Filter
Replacement
After the engine has been run, the exhaust pipe willbe hot; be careful when working around ihe exhaustpipe.
Be careful when loosening the drain bolt whils theengine is hot. Burns can resuh because the oil tem-peratu16 is very high.
Remove the oil filter with the oil filter wrencn.
Inspect the threads and rubber seal on the new filter.Wipe off the seat on the engine block, then apply alight coat of oil to the new filter,s rubber seal.
NOTE: Use onty fitters with a built-in bypass sys,tem.
Apply oil to rubber sealbefore installing.
l.
Inspect threads andrubber seal surface.
8-8
Install the oil filter by hand.
After the rubber seal seats, tighten the oil filter clock_wise with the oil filter wrench.
Tighten: 7/8 tu.n clockwise.
Tightening tolque: 22 N.m (2.2 kgt.m, 16lbf.ft)
OIL FILTER WRENCH07912 - 6110001

Oil Pressure
Use this procedure to tighten the filter if eight num-
bers (1 to 8) are printed on the surface of the filter.
1) Make a mark on the oil filter base under the num-
ber that shows at the bottom of the filter when
the rubber seal is seated.
2l Tighten the filter by turning it clockwise seven
numbers from the marked point. For example, if a
mark is made under the number 2 when the rub
ber seal is seated, the filter should be tightened
until the number 1 comes up to the marked point'
7/8 turn
Number when rubDer
seal is seated
Number after tightening.
CAUTION: Using any procedure other than those
shown could rosult in serious engins damage due
to oil leakage
5. After installation. fill the engine with oil up to the spec-
ified level, run the engine for more than three minutes,
then check for oil leakage
MARK
Number when rubber
seal is seated578
Number after tightening8151
Testing
lf the oil pressure warning Iight stays on with the engine
running, check the engine oil level. It the oil level is cor-
rect:
1. Connect a tachometer'
2. Remove the engine oil pressure switch, and install an
oal pressure gauge.
ENGINE OtL PRESSURE SWITCH
MOUNTING HOLE
ADAPTER(1/8\28. BSPTI
{CommerciallY availablei
Start the engine. Shut it off immediately if the gauge
registers no oil pr€ssure. Repair the problem before
continuing.
Allow the engine to reach operating temperature (tan
comes on at least tlivice). The pressure should be;
Engine Oil Temperature: 176"F (80"C1
Engine Oil Pressulo:
At ldle: 69 kPa (0.7 kgf/Gm'. 10 Psi)
minimum
At 3.000 rpm: 3/Ut kPa (3.5 kgt/cm', 50 psi)
minimum
. lf the oil Dressure is within specifications, replace
the oil pressure switch and recheck.
. lf the oil pressure is NOT within specifications,
inspect the oil pump (see page 8-10).
OIL PRESSURE GAUGE(Commerciallv available)
8-9