Canister HONDA CIVIC 1996 6.G Workshop Manual

Under-hood Emissions Control Label (1996, 1997 model)
Emission
Example:
Group ldentification
VACUUM HOSE ROUTING DIAGRAM
50ST {50 States):
THIS VEHICLE CONFORMS TO U.S, EPA AND STATE OF
CALIFORNIA REGULATIONS APPLICABLE TO 1996 AND
1997 MODEL YEAR NEW MOTOR VEHICLES.
/$ST (49 States/Federall:
THIS VEHICLE CONFORMS TO U.S. EPA REGULATIONS
APPLICABLE TO '1996 AND 1997 MODEL YEAR NEW
MOTOB VEHICLES,
CAL (Calitornis):
THIS VEHICLE CONFORMS TO U.S. EPA AND STATE OF
CALIFORNIA REGULATIONS APPLICABLE TO 1996 AND,1997 MODEL YEAR NEW PASSENGER CARS PROVIDED
THAT THIS VEHICLE IS ONLY INTROOUCED INTO COM-
MERCE FOR SALE IN THE STATE OF CALIFORNIA.
-VEHICLE Ei/ ISSION CONTROL INFORMATIONE\G\. rrMrr vtsNrs\JLK6\Dsp-A(.MFN 590(--,. O CIVIC fa:n!APOF!]V4 -AV.t' !-rirorrSrMAc \Y:/
CATALYST IwcN02S{2)sFr
Fl.tarostq! tMA\uAttoaaooTo\a- \'oFM^ ro rt Tlr. \F Jo(O\D ' O\S E\Gr\l AINOnMA-OolqllNCTMoEqA Uql lH ia-LACCESSoT rS r-F\Eo0F C00ll\G -A 0( \-!-lJTRANSM1SSION N NEUTFAINO OTHERAOJUSIMENTS NEEDEO. O8D IICERTIFIED
IDLESPEEOATDC
NDr(Jl6CR.L1lr.r -i, "
TH SVEH CLE CONfOFMSTO U S. EPA AND STATEOF CALfORNIA RECULAI ONSAPPLICA8IElO 1997MOOET YEAR NEW MOTOR VEH CL'Silil]]lrl
Er!4#_"E!!ifl 4q!sq+HT-q4E!rL
N US€ TIEB l FULL
11211 .?2E AO2 HONDA MoTOR C0 , tTD
Engine and EvaPorative Families
Engine Family:V HN l.6VJGKGK
Model Year
T: 1996
V: 1997
T I
T|I
Manufacturer
HN: Honda
Displacem€nt
V: Light Duty Vehicle/Passenger Car
Fuel Systsm and Number of valves
J: Electronic Sequential Multiport Injection
(three or more valves per cylinder)
Fuel Type
G: Gasoline
Standard
F: 49 or 50 States Tier 1
K: 49 or 50 States Tier 1
1:California Tier 1
2: California TLEV
3: California LEV
4; California ULEV
Catalyst
E, F, G. H: Three Way Catalyst
OBD
K - T: OBD Equipped
Evaporative Family: v HN 1077 BYMAc'|T
Model Year
T:1996 |V:1997 lManufacturel
HN: Honda
Storage System
1:Canister
Canister Working Capacity (grams)
Canister Configulation
A: Plastic Housing (Closed Bottom)
B: Plastic Housing (oPen Bottom)
Fuel Systsm
Y: Fuel Injection
Fuel Tank
M: Metal
Standard
A: Current Evap
E: Enhanced Evap
Wild Card
1-37

Under-hood Emissions Control Label (lggg model)
Emission Group ldentification
Example:
50ST (50 Statosl:
THIS VEHICLE CONFORMS TO U,S. EPA AND STATE OFCALIFORNIA REGULATIONS APPLICABLE TO 1998MODEL YEAR NEW MOTOR VEHICLES,
ilgsT 149 States/Federal):
THIS VEHICLE CONFORMS TO U.S. EPA REGULATIONS
APPLICABLE TO 1998 MODEL YEAR NEW MOTOR VEHI.CLES.
CAL (California):
THIS VEHICLE CONFORMS TO U.S. EPA AND STATE OFCALIFORNIA REGULATIONS APPLICABLE TO 1998MODEL YEAR NEW PASSENGER CARS PROVIDEDTHAT THIS VEHICLE IS ONLY INTRODUCED INTO COM.MERCE FOR SALE IN THE STATE OF CALIFORNIA.
oR3.'@M|LES|3,@|frlw!cs
VEHICLE EI\4ISSION CONTROL INFORIVATIONrH SVEH CLE CONFOFMS IO U S EPA ANDSTA1E OF CALIFORNIA RE6ULAIIONS APPLICABLEIO 199A MODEL YEAR NEWTIEV PASSENGERCA8S PFOV OEO TI]AI 'HIS VEI CLE S OILYINIBODUCEDINTOCOMMEfiCE FOR SALE N TNC
CATALYSTIWCINO?S]2)EGR6F /OBO ] CEFT]F EDVALVE LASH1C0L0l EX 0 r51002mm
NO OTHTR AO.]USIMI\IS NI'TOEO
I]ONDA MOTOB CO.,ITDOE
1-38
ro
Engine and Evaporative Families
rf
Engine Family:v 0't.6 JL2
Model Year
W: 1998
Manufacturer
HNX
HNX: Honda
Type
V: Light Duty Vehicle/Passenger CarDisplacement
Sequence Characters
Evaporative Family:W HNX E 0065
HNX: Honda
Type
E:
Model Year
AAD
TW: 1998
Manufacturel
Canister Work C.pacity (glamsl
Sequence Characters
EVAP
LO

(1999 modell
Emission Group ldentification
Example:
VEHICLE EMISSION CONTROL INFOEMATION
13 S VEH CLE CONFORMS IO U S EAPPL CABLETO I999 MOOELYEAR NEW PASSENCER
CATALYST
IAIV€ L{SHCOLDSPARTPLU6CAPEv
@oHONDA MOTOECO LTD
FEDERAL TIER 1:
THIS VEHICLE CONFORMS TO U.S, EPA REGULATIONS
APPLICABLE TO '1999 MODEL YEAR NEW PASSENGER
CARS.
CALIFORNIA + NLEV {RESTRICTEDI TLEV:
THIS VEHICLE CONFORIVIS TO CALIFORNIA REGULA-
TIONS APPLICABLE TO 1999 MODEL YEAR NEW TLEV
PASSENGER CARS AND TO U.S. EPA NLEV PROGRAM
REGULATIONS APPLICABLE TO 1999 NEW TLEV PAS-
SENGER CARS.
THIS VEHICLE MAY ONLY BE INTRODUCED INTO COM-
MERCE FOR SALE IN CALIFORNIA, A STATE THAT HAS
THE CALIFORNIA STANDARDS IN EFFECT TO WHICH
THIS VEHICLE HAS BEEN CERTIFIED, A STATE THAT
HAS OPTED INTO THE NLEV PROGRAM, OR A STATE
CONTIGUOUS THERETO.
50 STATE LEV + CFFV + NLEV {UNRESTRICTED}:
THIS VEHICLE CONFORMS TO U.S. EPA NLEV AND
CLEAN-FUEL VEHICLE AND CALIFORNIA REGULA'
TIONS APPLICABLE TO GASOLINE FUELED 1999
MODEL YEAR NEW LEV IPASSENGER CARS/LIGHT
DUW TRUCKS].
50 STATE TLEV + NLEV (UNRESTRICTED):
THIS VEHICLE CONFORMS TO U.S. EPA NLEV REGULA'
TIONS APPLICABLE TO 1999 MODEL YEAR NEW TLEV
PASSENGER CARS AND CALIFORNIA REGULATIONS
APPLICABLE TO 1999 MODEL YEAR NEW TLEV IPAS'
SENGER CARS/LIGHT DUW TRUCKS].
Engine and Evaporative Families
Engine Family:
Model Yeal
X:1999
X
T
JF1
T
AAD_T
Manutacturer
HNX: Honda
Tvpe
V: Light Duty Vehicle/Passenger Car
Disolacement
Sequence Characters
Type
R: ORVR
Canister Work CaPacitY (gramsl
Sequence Characters
Evaporative FamilY: + +
ModelYearIX:1999 lManufacturer
HNX: Honda
0090
T_
R
HNX V
rT
rl
0 t.6
1-39

Under-hood Emission Control Label (2000 model)
Emission Group ldentification
Example:
oRs'MM|LESt4,0oorml,wtscN
VEHICLE EMISSION CONTROL INFOBI\4ATIONT8ISVEH CLE CONFOfiMS TO U,S EPA RECIJLATIONSAPPLICABLE IO 'OOO MODEL YEAS NEW PASSENGER
CATALYST
vAtw LcsH rN 0.20:0 0? nnlcorDr EX 0 25:0 0? mhSPAAKPIIJGCAPNO OTNER AD.IUSIMENIS NE€OTO
t0N0a M0T08 (0. Lro
FEDERAL TIER 1:
THIS VEHICLE CONFORMS TO U,S. EPA REGULATIONSAPPLICABLE TO 2OOO MODEL YEAR NEW PASSENGERCARS.
CALIFORNIA + NLEV (RESTR|CTEDt TLEV:THIS VEHICLE CONFORMS TO CALIFORNIA REGULA-TIONS APPLICABLE TO 2OOO MODEL YEAR NEW TLEVPASSENGER CARS AND TO U,S. EPA NLEV PROGRAMREGULATIONS APPLICABLE TO 2OOO NEW TLEV PAS-SENGER CARS.
THIS VEHICLE MAY ONLY BE INTRODUCED INTO COM.MERCE FOR SALE IN CALIFORNIA. A STATE THAT HASTHE CALIFORNIA STANDARDS IN EFFECT TO WHICHTHIS VEHICLE HAS BEEN CERTIFIED, A STATE THATHAS OPTED INTO THE NLEV PROGRAM, OR A STATECONTIGUOUS THERETO.
50 STATE LEV + CFFV + NLEV {UNRESTRTCTED):THIS VEHICLE CONFORMS TO U.S, EPA NLEV ANDCLEAN.FUEL VEHICLE AND CALIFORNIA REGULA,TIONS APPLICABLE TO GASOLINE FUELED 2OOOMODEL YEAR NEW LEV PASSENGER CARS.EPA CERTIFICATION TEST FUEL: EPA UNLEADEDGASOLINE
50 STATE TLEV + NLEV (UNRESTRICTED}:
THIS VEHICLE CONFORMS TO U.S. EPA NLEV REGULA.TIONS APPLICABLE TO 2OOO MODEL YEAR NEW TLEVPASSENGER CARS AND CALIFORNIA REGULATIONSAPPLICABLE TO 2OOO MODEL YEAR NEW TLEV PAS-SENGER CARS.
n
1-40
L,
Engine and Evaporative Families
ro
Engine Family:Y HNX V 01,6 JF1
Model Yeal
Y; 2000
Manufaqturer
HNX: Honda
Type
V: Light Duty Vehicle/passenger CarDisplacoment
Sequence Charaqtgrs
Evaporative Family:Y HNX R OO99 AAD
Model Year
Y: 2000
Manufaeturer
HNX: Honda
Type
R: ORVR
Canister Work Capacity (grams)
Ssquence Characters
LO

Engine Removal/lnstallation
Removal (cont'dl
10. Relieve fuel pressure (see section l1).
!@ Do not smoke while working on the fuelsystem, Keep open flame or spark away from thewolk area. Drain fuel only inlo an approved container.
11. Remove the evaporative emission (EVAP) controlcanister hose and fuel feed hose.
D16Y7 engine:
BANJO BOLT33 N m ( 3.it lgt m, 25 lbt.ft)
FUEI- FEED HOSE
D16Y5, D16Y8, Bt642 engines:
5-4
I
12. Remove the brake
hose and vacuum
D16Y7 engine:
booster vacuum hose, fuel returnhose.
VACUUM HOSE
Dl6Y5, D16Y8, Bl642 enginos:
BRAKE BOOSTERVACUUM HOSE

Cylinder Head
Removal (cont'd)
9. Relieve fuel pressure (see section 11),
E@E Do not smoke while working on tho fuelsystem. Ke6p opgn flame or gpark away from lhework area, Drain fuel only into an app.oved containgr.
10. Remove the evaporative emission (EVAP) controlcanister hose, fuel feed hose and breather hose.
D16Y7 engine:
BANJO BOLT33 N.m {3.4 kgt m,25 tbf.ftt
BREATHER HOSE
D15Y5, Dl6YB engines:
BANJO AOLT33 N.m (3.4 kgf.rn,25 tbf.ftt
EVAP CONTROLCANISTER HOSE
6-28
(
1 1. Remove the brake booster vacuum hose. fuel returnhose and vacuum hose (see page S_4).
12. Remove the water bypass hose and positive crank_case ventilation (pCV) hose.
016V7 engine:
PCV HOSE
D16Y5, D16Y8 engines:
\a
I
WATER EYPASS
PCV HOSE

Cylinder Head
Removal (cont'd)
8. Remove the P/S pump lower bracket.
8 x 1.25 mm24 N.m 12.4 kgf.m,17 tbtftl
9.
T SHIELD
10.
P/S PUMP LOWERBRACKET10 x 1.25 mm44 N.m {4.5 kgf.m,33 tbf.frl
Relieve fuel pressure (see section l1).
@ Do not smok6 while working on fuel
system, keep open flam€ or spark away lrom work
ar€a, Drain fuelonly into an approved cortain€r.
Remove the evaporative emission (EVAP) control
canister hose, fuel feed hose and breather hose.
BANJO BOLT33 N.m (3.4 kgl.m.25 lbf.ftl
BREATHERHOSE
WASHERS
6-68
\.
11. Remove the brake booster vacuum hose, fuel return
hose and vacuum hose (see page 5 4).
12. Remove the water bypass hose and positive crankcase
ventilation (PCV) hose.
WATER BYPASSHOSEWATER EYPASSHOSE
Remove the throttle cable and throttle control cable
by loosening the locknut, then slip the cable end out
of the throftle linkage.
NOTE;
. Take care not to bend the cables when removing
them. Always replace any kinked cable with a new
one.
. Adjust the throttle cable when installing (see sec-
tion I I ),. Adjust the throttle control cable when installing(see section 14).
CONTROLCABLE
1a
PCV HOSE

Component Locations
Index (cont'dl
'96 D16Y8 engine (coupel,'97 D16Y7 engine (coupe: KL model, sedan: KL (LXl model),'97 D16Y8 engine (coupe: all models, sedan: KL modell,'98-all models:
FUEI- VAPOR PIPEFUEL FEED PIPEFUEL GAUGE SENDING UNITTesting, see section 23FUEL PUMPTesting, page 11 236Replacement, page 11 236FUEL FILTERReplacement,
€VAPOFATIVE EMISSION(EVAPI CONTROL CANISTERVENT SHUT VALVETroubleshooting, page l1'283
FUEL FILLCAP
FUEL TANKReplacement, page I l-241
EVAPORATIVE EMISSIONIEVAPI CONTROLCANISTERTroubleshooting, page 11 283
EVAPORATIVE EMISSIONIEVAP) BYPASS SOLENOIDVALVETroubleshooting, page 1 1 -283
FUEL INJECTORSReplacement, page 1 1-232EVAPORATIVE EMISSION(EVAPI TWO WAY VALVETesting, page 11 294
FUELREGULATORTesting, page 11-234
TANK PRESSURESENSORTroubleshooting, page 11-275
Replacement, page 1 1-234
'96 Dt6Y5 engine,'96 D16Y7 engin€, '96 D16Y8 engine (sedanl,'97 D16Y5 engine,'97 Dl6Y7 engins (coupe: l(A, KC models,
sedan: KA, KC, KL (DXl models, hatchback: all models),'97 Dl6Y8 engine (sedan: KA, KC modelsl:
FUEL FEED PIPE
FUELFITTINGSPrecautions, page 1 1-227Disconnection, page 11 227Connection, page 11-228
FUEL VAPOR PIPE
FITTINGS
EVAPORATIVE EMISSIONIEVAPI CONTROL CANISTERTroubleshootiog, page 1 1-271
FUEL FILTERReplacement, page 1 1-235FUEL PUMPTesting, page 11-236Replacement, page 11-236
FUEL TANKBeplacement, page 11 241
TIVE EMISSION{EVAP) TWO WAY VALVETesting, page 11-294
TUBE/OUICK.CONNECT
FUEL PRESSUREREGULATORTesting, page 11'234Beplacement, page 11 234
Precautions, page 1 1-227Disconnection, page 11'227Connection, page 1 1-228
11-8
FUEL RETURN PIPE

'99 - 00 models:
EVAPORATIVE EMISSIONIEVAP} PURGE CONTROLSOLENOID VALVETroubleshooting, page 1 1'288FUEL GAUGE SENDING UNITTesting, see section 23
FUEL VAPOR PIPE
ONBOARD REFUELING VAPORR€COVERY IORVRIVENT SHUT VALVETest, page 11 296
EVAPORATIVE EMISSION
{EVAP) CONTROL CANISTERVENT SHUT VALVETroubleshooting, Page 1 1_288
EVAPORATIVE EMISSION
FUEL FILTERBeplacement, page 11-235
FUEL FEED PIPE
FUEL RETURN PIPE
FUEI- PUMPTesting, page 11 236Replacement, page 11-236
FUEL FILLCAP
{EVAPI CONTROLTroubleshooting, page 1 1_288
FUELPULSATION DAMPEB
FUEL INJECTORSReplacement, page 1 1'232
FUEL PRESSUREREGULATOR
EVAPORATIVE EMISSION
{EVAP) BYPASS SOLENOIDVALVETroubleshooting, page 1 1-288
FUELRAIL
FUEL TANK PRESSURESENSOBTroubleshooting, Page 1 1'274
EVAPORATIVE EMISSIONIEVAPI TWO WAY VALVETesting, page 11 295
Testing, page 11-234Replacement, page 11 234FUEL TUBE/OUICK.CONNECTFITTINGSPrecautions, page 1 l-227Disconnection, page 11 227Connection, page 1 1-228
Replacement, page 1 1-241
I(cont'd)
1 1-9

D16Y5 engine l'98 - 00 models):
To EVAPORATIVE EMISSIONtEVAPI THREE WAY VALVE {98 model)
To EVAPORATIVE EMISSIONIEVAP' CONTBOLCANISTERFILTER 1'99 - 00 modelsl
EVAPORATIVE EMISSION {EVAPICONTROL CANISTERVENT SHUT VALVE
To EVAPORATIVE EMISSION
l'99 - 00 modelsl {EVAP)TWO WAY VALVE
EXHAUST GAS RECIRCULATION(EGRI VALVE and EXHAUST GASRECIRCULATION IEGRI VALVELIFT SENSORtcwl
..,.-----.-(CWontylEXHAUST GAS RECIRCULATION
IEGR} CONTROL SOLENOIOVALVE ICVTI
,t'ffi,
ig
EVAPORATIVEEMISSION {EVAP)PURGE CONTROLCANISTER
MANIFOLDABSOLUTEPRESSURE {MAPISENSOR
EVAPORATIVEEMISSION {EVAP)Qo
To CRUISECONTROLDIAPHRAGM(with cruise control)PURGE CONTROL SOLENOIDVALVEFRONT OF VEHICLE
FUEL PRESSURE REGULATOR
o: Vacuum hose No.
(cont'd)
1 1-13
L