Mount HONDA CIVIC 1998 6.G Workshop Manual

Power Windows
Passenger's Window Switch Test
Coupo/H8tchback:
1. Remove the armrest pocket from the door panel
{see section 20}.
5P CONNECTOR
2. Disconnect the 5P connector from th€ passenger's
window switch.
Sodan:
1. Remove the armrest (see section 20).
Disconnect the 5P connector, then .emove the mount-
ing screw from the passenge/s switch.
PASSENGER'S WINDOW SWITCH
5P CONNECTOR
23-232
Switch sids of 5P t.rminal:
Terminal side olmale terminals
Check for continuity between the terminals in each
switch position according to the table.
12a5
Terminal
il;--lI25
UP
-o
-o
OFF
-o
o--o
DOWNo--o

Cruise Control
t
D=
t
Astuator Replacement
1.Pull back the boot, and loosen the locknut. Then dis-
connect the cable from the bracket.
Disconnect the cable end from the actuator rod.
Disconnect the 4P connector from the actuator.
Disconnect the vacuum hosa from the vacuum tank.Pull out the vent hose.
Remove the three mounting bolts and the actuator
with the bracket.
CABTI aP CONNECTOR
lf necessary, disconnect the cable end from the link-age over the accelerator pedal, then turn the grom-
met 90' in the bulkhead, and remove the cable,
Install in the revers€ order of removal, and adjust
free play at the actuator rod after connecting thecable (see ne)d column).
7.
VACUUM HOSE
23-244
1.
Actuator Cable Adjustment
Check that the actuator cable operates smoothlywith no binding or sticking.
Stan the engine. Hold the engine at 3,000 rpm withno load (Afl'in N or E, M/T in neutral) untit theradiator fan comes on, then let it idle.
Measure the amount of movement of the actuato.rod until the cable pulls on the accelerator lever(engine speed starts to increase). Free Dlay shouldbe 11 t 1.0 mm (0.43 I 0.04 in).
LOCKNUT FREE PLAY: 11 1 1.0 mm
{o.i|:l r 0.oit in}
lf free play is not within specs, loosen the locknut,
and turn the adjusting nut as required.
NOTE: lf necessary. check the throttle cable freeplay (see section 11). then recheck the actuator rodfree play.
Retighten the locknut, and recheck the free play.
ACTUATOR ROD

Precautions/Procedu res
Steering-related Precautions
Stesring Wheel and Cable Reol Alignment
NOTE: To avoid misalignment of the steering wheel on
reassembly, make sure the wheels are turned straight
ahead before removing the steering wheel.
Rotate the cable reel clockwise until it stops.
Then rotate it counterclockwise {approximately two and
a half turns) until the arrow mark on the cable reel label
points straight up.
24-12
:l
St€€rin9 Column Removal
CAUTION:
. Eefore removing thg stggring column. disconnect the
connsstor bqtween the cable r€el and th€ SRS msin
harness.
. lf the stoering column is going to be romoved with-
out dismounting th6 stoering wheel, lock the steer-
ing by turning the ignition key to o-LOCK position, or
remove the key trom the ignition switch so that the
steering wheel will not turn.
NOTE:
When the airbag and cable reel are disconnected,
don't reconnect the battery cable. lf the battery is
reconnected and the ignition switch is turned ON (ll),
the SRS unit will store this as an open in the driver's
airbag inflator, and the SRS indicator light will come
on.
For disconnecting the spring-loaded lock type con-
nector, refer to page 24-'10.
SRS MAIN HARNESS2P CONNECTOR
Do not replace the original steering wheel with any other
design because it will make it impossible to properly
install the airbag (only use genuine Honda replacement
parts).
After reassembly, confirm the wheels are still turned
straight ahead and that the steering wheel spoke angle
is correct. lf minor spoke angle adjustment is necessary,
do so only by adjusting the tie-rods, not by removing
and repositioning the steering wheel.

Airbag
Replacement (cont'd)
Front Passenger's Side:
. Remove the three mounting nuts from the bracket,then remove the harngss clip.. Lift the front passenger's airbag out of the dashboardby covering the lid and dashboard with a cloth, andprying carefully with a flat-tip screwdflver.
NOTE: The lid of the airbag has pawls on its sidewhich attach it to the dashboard.
24-6a
CAUTION: B€ sure to inslall the SRS wiring so that it isnot pinched or interforirg with other parts.
4. Installthe new airbag(s):
Driver's Side: Place the driver,s airbag into the steeringwheel, and secure it with new Torx botrs.
TORX BOLTS9.E N.m (1,0 kgf.m, 7.2 tbt ftlReplace.
Front Pass€ngar's Side:
. Place the front passenger,s airbag into the dash-board.
. Tighten the front passenger,s airbag mounting nuts.
ANAAG MOUNTING NUTS9.8 N.m 11.0 kgf.m, 7.2lbf.frlReplace.
DRIVER'S AIRBAG

Airbag
Disposal
Before scrapping any airbags (including those in a wholevehicle to be scrapped), the airbags must be deployed. lfthe vehicle is still within the warranty period, before youdeploy the airbags, the Honda District Service Managermust give approval and/or special instructions. Onlv afterthe airbags have been deployed (as the result of vehiclecollision, for example), can they be scrapped.lf the airbags appear intact (not deployed). treat themwith extreme caution.
Follow this p.ocedure:
Deploying the Airbags: In.vehiclo
NOTE: lf an SRS vehicle is to be entirely scrapped, itsairbags should be deployed while still in the vehicle. Theairbags should not be considered as salvageable partsand should never be installed in another veh;cle.
!@ confirm thst oach airbag assembty issecurely mounted; otharwiso. sev€re personal iniurycould result lrom deployment.
1. Disconnect the baftery negative cable, then discon_nect the positive cable.
2. Confirm that the special tool is functioning properlyby following the check procedure on the tool labelor on page 24-'l'l .
Driver's Airbag:
3. Remove the access panel, then disconnect the 2pconnector between the driver,s airbag and the cablereet.
DRIVER'SAIRBAG2P CONNECTOR
24-70
BATTERY.U
Front Passenger's Airbag:
4. Remove the glove box, then disconnect the 2p con-nector between the lront passenger,s airbag andSRS main harness.FRONT PASSENGER'SAIREAG2P CONNECTOB
SRS MAIN HARNESS
Cut off the airbag connector, strip the ends of theairbag wires, and connect the deployment tool alli_gator clips to the airbag. place the deployment toolat least thirty feet (10 meters) away from the airbag.
a!
DRIVER'SAIRBAGFRONT PASSENGER'SAIRBAG
ALLIGACLIPS(Yellow)ALLIGATORCLIPS{Yellowl
At loastthiny toet(10 metorsl

Ground
G402
Components or Clrcult Grounded
Arr gear position switch, ABS control unit (3 wires), Blower motor high relay ('99-'00
models), Blower motor relay, ELD unit, Heater Jan switch ('96-'98 models), Heater
control panel, Mode control motor ('96.98 models), Power transistor ('99-'00 models),
Service check connector....plus everything grounded through G401
| 14-13 | ABS pump motor
1l-9 i Stereo radio tuner ('96-'98 models), Audio unit ('99-'00 models)
Drivsr's door lock actuator, Driver's door lock switch, Drivefs window motor' Left mirror
defogger, Pow€r window master switch (2 wires), Power door lock control unit (all
except '99-'00 with keyless), Power mirror switch
G55214-9 i Driver's s€at belt switch, Fuel pump, Fuel tank unit, Right mkror defogger
G601
(Hatch-
back)
14-12 iLeft and right back-up lights, Left and right brake lighvtail lights, Lefl and right rear
turn signal lights, Left and right tail lights....plus eveMhing grounded through G761
G601 I 14-10
(All Coupesl
ano
(96198
S6dans)
High mount brake light, Left and right back-up lights, Left and right inner brake lighv
taiilights, Lett and right license plale lights, Lett and right outer brak€ lighvtail lights'
Left and right rear turn signal lights, Rear window deJogger, Trunk latch switch
G601
(99-'oo
Sedans)
G602
('ss-'00
Sedans)
G761
(Hatch-
back)
G771
(Hatch-
back)
14-11
14-12 i
High mount brake light, Left and right back-up lights, Left and right brake lighvouter
taillights, Left and right inner taillight, Left and right rear turn signal light' Rear window
deJogger (GX), Trunk latch switch
Window antenna coil
Hatch latch switch ('98-'00 models), High mount brake light' Left and right license plate
lights, Rear window wiper motor...plus everything grounded through G601
Rear window defogger
14-13 i SRS unit (2 wires)
*1 = All '96-98 models €xcept Dl685, '99100 D16Y5 with M/T*2 = '98 D1685, all '99-'00 models except Dl6Y5 with M/T
e7

Ground Distribution (cont'd)
- G601 (Hatchback) and G761 (Hatchback)
NOTE: Wires shown without color codes are black.
LEFTREARTURNSIGNALLIGHTPage 110-7
LEFTTAILLIGHTPage 110-5
LEFTERAKELIGHT/TAIL LIGHTPages 110-5and 110-17
()
LEFTBACK.UPLIGHTPage 1 10-1
RIGHTREARTUNN FIGHTSIGNAL TAILLIGHT LIGHTPage 110-7 Page 110-5
RIGHTBRAKELIGHTiTAILLIGHTPages 110-5and 110-17
()
: HATCH; LATCH, swrTcH' Page 80-2' PHO|O 11A
:l I;l I
. BLU/I BLK
i2
'98-'00
models ' :
:t I
i L-J
czsa izlczszPHO|O 126
LEFT RIGHTLICENSE LICENSEPLATE PLATELIGHT LIGHTPage 110-5 Page 110-5
/-.t r-t\_,, \_,,I(98-'00mooets2)
G761PHOTO 109PHO|O 132(98i00
RIGHTBACK.UPLIGHTPage 1 10- l
c605
vlEw a
HIGHMOUNTBRAKELIGHTPage110- t7
G601
: REAR; wlNDow. WIPER, MOTOR' Page 92
r-t lr-t\_, \_,,
II
ll
l-y-
14-12
'.!

How the Gircuit Works
All Except GX
Do not smoke while working on the fuel system.
Keep open flame away trom the work area. Drain
fuel only into an approved container.
A thermistor is mounted in the fuel tank unit. When
the thermistor is cool, its resistance is very high.
When the thermistor's temperature increases, its
resistance decreases. Fuel in the fuel tank transters
heat away lrom the thermistor fast enough to keep it
cool so the thermistor's resistance stays high and
lhe low fuel indicator light does not come on. When
the fuel level drops below the thermistor, the
thermistor's temoerature increases. Without the fuel
to cool it, the thermistor's resislance decreases,
allowing current to llow through the low fuel
indicator light and the thermistor to ground, and the
low fuel indicator light comes on.
Refer to the Service Manual (Section 23, Electrical)
for specific tests or troubleshooting procedures.
GX
The PCM turns on the low fuel indicator light when
the fuel level is low. The PCM will also blink the
indicator light when a problem is detected by the
fuel tank pressure sensor or the fuel tank
temperature sensor.
Refer to the Service Manual GX Supplement
(Section 11 , Fuel and Emissions) for specific tests
or troubleshooting procedures.
74-1

\
Hatchback
FUSEs2 IltOn||.gTO? LT1laSBe PowerDbtribution,page 1G13.
S€e Powor
BRAKE SWITCHClos€d with brakepedal depressed.PHOTO 6A
UNDER.HOODFUSE/RELAYBOX
**TT**TI
BRAKE SWITCH I-I-TClosed w{h brake | | |
ffid"o'""""0 tld
*-."11
rr.l
.l I
ll-r I
*"*rtrl
"""^,"rf,
\,,r=Male-Female
termanals reversedlor '99-'00 models
c607
c60s
vtEw I
HIGH MOUNTBRAKE LIGHT
c608
@
".i.I
>-ra
BLK
2
BLK
\
+ g?o'1"'
110-17

Connector Views (cont'd)
60. c411
- Blue- Mounted to top ol under-dash fuse/relay box- Connects main wire harness to dashboard harness
'95198 Models excepl GXI
1 *1: RED/GRN(PGrvr-FD
2 A2: WHT(Security system)
(Security system)
4
5 BLU (SRS)
6 *2r GRY(Cruise control)
7 *2: BLU/RED(Security system)
8 RED/BLU(Cruise control)
9 LT GRN (Cruise control)
10 '96-97 models:BLU/YEL (ABS)
11 YEUGRN (Gauges)
12 RED (Dash andconsole lights)'13 LT GRN/RED(Ceiling light)
*1 = With shitt-up indicator
14 USA LX, EX, and HX:LT GRN/BLK
{Ceiling light)Except USA LX,EX and HX:ftrale - LT GRN/REDFemale - LT GRN/BLK(Ceiling light)
15 WHT/BLK(Hazard warning lights)
16 *2: RED|YEL(Security system)
17 *2: REDA/VHT(Security system)
18 WHT/BLU (Stereo
sound system)
19 BLU (lgnition system)
20 RED/BLU(Seat bett reminder)
21 GRN/OBN (PGN4 FD
22 BLUAVHT (VSS)
23 YEURED (Oil pressure
indicator system)
24 BLU/RED (ABS)
USA: LX: EX, HXCanadar EX, Si
202-20
'98 GX and All '99-'00 Models:
1
2
4 All except GX: BLU/YEL(Rear window defogger)
5 BLU (SRS)
7
B RED/BLU(Cruise control)
9 LT GRN {Cruise control)
10 *1: PNK (lnd cators)GX: BLU/YEL (Bear
window defo9ger)
1l YEL/GBN (Gauges)
12 RED (Dash andconsole lights)
13 *2: Male - LT GRN/REDFemale - Not used(Ceiling light)
14
15 WHT/BLK(Hazard warning lights)
18 WHT/BLU(Stereo sound system)
19 BLU (lgnition systemano gaugesl
20 RED/BLU(Seat bell reminder)
21 GRN/ORN (PG[,4-Fl)
22 BLU,ryVHT O/SS)23 YEURED(Oil pressure indicator)
24 BLU/RED (ABS)
*1 = Allexcept CW and GX*2= All except GX