Seat HONDA CIVIC 1999 6.G Workshop Manual

Door and Side Moldings
Replacement (cont'dl
Door molding removal:
The following materials and tools are required to repairthe door moldings.
NOTE: Followthe manufacturer's instructions.
Materials: (Reference)
. Stripe remover
3M 08907
Stripe adhesive remover
3M 08908
Adhesive tape
3M Super Automotive Attachment Tape
Tools;
a Protective tape
. Knife or Cutter
. Sponge or Shop towel. Infrared dryer
. Film
. Putty knife
. Alcohol
CAUTION: Put on gloves to protect your hands,
Remove the door panel, and pull back the plastic
cover,
Apply protective tape on and around the molding.
3. Release the clips from inside of the door. Carefullvcut the adhesive tape with a knife or cutter whilepulling the edge of the molding away trom the dooras shown.
NOTE: Take care not to scratch or bend the mold-Ing.
1.
KNIFE
DOOR MOLDING
\
20-104
Door molding installation:
1. Glue the new adhesive tape to the moldings assnown.
[\\\l : Adhesive tape tocations60 mm4D: t2 t i^l
40 mm11.6 in)
Forward L
REAR DOOR
2Dl3Dl
CLIPHOLDER
100 mm(3.94 inl1,050 mm 141.34 inl
Forward !
DOOR MOLDING
DOOR MOLDING
5 mm {0.2 inl
ADHESIVE TAPEThickness: 1.2 mm 10.05 in)
Installthe clips on the molding.
Heat the bonding surface of the door and doormolding with an infrared dryer.
Door: 104 - 140"F (40 - 60.C)Molding: 68 - 86"F (20 - 30.C)
NOTE: Use care when heating to prevent deforma-tion of the molding.
Align the molding with the clip locations, and setthe molding. Lightly push on the molding until itsedge is fully seated on the adhesive tape.
NOTE: Do not spray water on the motding withinthe first 24 hours after installation.
Reassemble all removed pans.

Opener Cables
Replacement
NOTE:
t When removing the clips. use a clip remover.. Take care not to bend the opener cables.
Hood op€ne. cable:
NOTE; Remove the front bumper (see page 20-94) andinner fender (see page 20-106).
>: Clip loc.tionsA >,5 B>, 1
ry)
g
HOOD REI.TASEHANDI.I(see page 20-110)
cable through thehote in th6 body.
Installation is the reverse of the removal procedure.
NOTE:
a Make sure the hood opener cable is routed andconnected properly.
. Make sure the hood opens properly.
20-10a
Tlunk lid/Fuel lid opener cabte (2Dl4D):
NOTE: Remove the following parts from rhe Ieft side ofthe vehicle, then pull the carpet back, as necessary {seepage 20-66).
. Rear seat cushion (see pages 20-79, 81). Rear seat side bolster (4D, see page 20,79). Rear seat-back (2D, see page 20-81). Center pillar lower trim panel (4D, seepage20-59)o Lower anchor bolt from the front seat belt {2D. seepage 20-86)
. Side trim (see pages 20-59, 61). Seat side trim (4D, see page 20-59). Side trim panel (2D, see page 20-61). Trunk mat and spare tire lid. Reartrim panel (see page 20-62). Trunk side trim, Japan-produced (see page 20-62). Trunk trim panel, USA-produced (see page 20-62)
>r Clip, cable cushion locationsA >,4 B >,4D_ 1c >, 1 l4D)2D,2
t@#lB
_ : _/ _-___)
E >,4D, 12D,2
@i
_ _,, -/
D>,3

Opener CablesOpener and Latch
Replacement (cont'dl
Hatch/Fuel lid opener cable l3Dl:
NOTE: Remove the following parts, then pull the carpetback as necessary (see page 20-66).
. Rear seat cushion and rear seat back (see page 20-80). Lower anchor bolt from the front seat belt (see page
20 86)
. Side trim {see page 20-60). Spare tire lid
. Rear center shelf and rear side shelf {see page 20-60). Rear trim panel (see page 20-60). Side trim panel (see page 20,60)
>: Clip, cable cushion locationsa>.9B>, 1c>, 1D >,5
W#)
FUEL LID LATCH
#,
Route the openercable through thehole in the body.
HATCH/FUEL LIOOPENER
Installation is the reverse of the removal procedure.
NOTE:
. Make sure each opener cable is routed and con-nected properly.
. Make sure the hatch and fuel lid open properly.
page 20-112)
20-110
6x1.0mm j9.8Nm{1.0 kgf.m, i
Replacement
NOTE: Take care not to bend the opener cables.
Hood release handle:
NOTE: Remove the kick panel (see pages 20-59, 60.61).
>: Bolt locations, 2 ]I
HOOO OPENERCABLE(see page 20-108)
Hood latch:
NOTE: Remove the front bumper (see page 20-94).
>: Eolt locations, 3 I6 x '1.0 mm9.8 N.m11.0 kgf.m,
Installation is the reverse of the removal procedure.
NOTE:
. Make sure the opener cable is connected properly.. Make sure the hood opens properly and locks
securely.

Washer Tube
Replacement
NOTE:
. To remove the windshield washer tube, remove the
left inner fender (see page 20-106),
. To remove the rear window washer tube {3D), remove
the following parts from the left side of the vehicle.
- Inner fender (see page 20-106)- Kick panel and side trim (see page 20-60)- Rear seat-back and rear seat cushion (see page 20-
80)- Spare tire lid- Rear center shelf and rear side shelf (see page 20-
60)- Rear trim panel and side trim panel
60)
Ouarter trim panel (see page 20-60)- Rear roof trim {see page 20-65)- Hatch spoiler (see page 20-101)
(see page 20
WIREHARNESS
>: W.sher nozzle, clip and cushion locationsa>,2B>,3
"J>)
[q@"
F>, 11
c>, 1
wttrtosnteLo 6}usxea =-d
lNozzrE cv
iq
!$e
D>,1 E>, 1
NtW)€
Roote the washer tubeunder the wire harness.
TUBE
A
Route the washer tubesto the washer reservoir
REAB WINDOWWASHER TUBE(Ior some models)
REAR WINDOWWASHER TUBE
washer nozzle.
washer nozzle(see page 20-101).
oo\
Installation is the reverse of the removal procedure.
NOTE:
. Take care not to pinch the washer tubes.
. lf necessary, replace any damaged clips.
. After installing, adjust the aim of the washer noz-
zles (see page 20-117).
20-116
WINDSHIELD
\,--

Body ('97 model)
Front Seat Belt
Removal/lnstallatlon ....20-128
Rear Seat
RemovaUlnstallation ....20-126
Washer Tube
Windshield
fndex .......... 20-124
Outline of '97 Model Changes
The molding side seal was added.
The method of installing the rear seat cushion was changed (2Dl3D).
A middle floor gusset was added and the method of detaching the seat belt retractor was changed (2Dl3D)
The installation position of the washer tube was changed.

Rear Seat
RemovaUlnstallation
3D:
>: Bolt locationsa>,6
i_): Hook locations4i.,,2
c>, 1
Bt-;,1
T=ttJX,.)MIOOLE FLOORCENTER GUSSET
6x1.Omm9.8 N.m {1.07.2 tbt.trl
STRIKERRemove the side trimpanel (see page 20 60).
.2 tb,f.ft)
--::.........VV
STNIKER
>: Clip locations, 14
l@nIFF(EE
\qt
;*... 1PIVOTBRACKET
SEAT CUSHION
HOOK
A
c
Pivot boft con3truction:
TOOTXEDLOCKWASHERSEAT.BACK
A
Instailation is the reverse of the removal procedure.
NOTE:
. Before attaching the seat-back and seat cushion, make sure there are
center belt.
. When installing the seat cushion, slip the seat belt buckles through the
. Make sure the seat-back locks securely.
. lf necessary, adjust the striker and seat-back.
20-126
PIVOT BOLT BRACKET8 x 1.25 mm22 N.m 12,2 kgf,m, 16 lbl.ftlApply liquid thread lock.
no twists or kinks in the rear seat belts and
slits in the seat cushion.
iI
*nt.]
j
6x1.0mm9.8 N.m {1.0
B>,'t
I
-@e ' t.o.- |S=222 N.m 12.2 kg{.m,Ig 16 tbf.ft) j
:,/
I
I
Ifgf..,i
l
)
l---

,-. ): Hook locations^(:).zB() ' t2D:
>: Bolt locationsA>,6c>,1B>. 1
6le
9rJ*'Ll-",-, i VH 16 rbr'frl ) g
,/v
6x1.omm i9.8 N.m 11.0 ksf.m,l7.2 rbf.ft) i
>: Clio locations, 14
PIVOT BRACKET
V
CENTER
RIGHT SEAT-BACK
LEFTSEAT-BACK
SEAT CUSHION
lnstallation is the reverse of the removal procedure.
NOTE:
. Before attaching the seat-back and seat cushion, make sure there are
center belt.
. When installing the seat cushion, slip the seat belt buckles through the
. Make sure the seat-back locks securely
. lf necessary, adjust the seat-back latch and seat-back
BUSHING
PIVOT BOLTBRACKET8 x 1.25 mm22 N.m {2.2 kgf.m, 16 lbIft)Apply liquid thread lock.
no twists or kinks in the rear seat belts and
slits in the seat cushion.
SEAT-AACK MAT
VV
TOOIHEDLOCKWASHER
PIVOT BRACKET
20-127

Front Seat Belt
RemovaUlnstallation
2D l3Dl
1. Slide the front seat forward fully.
2. Remove:
. Rear seat-back and rear seat cushion (see pages
20-126,127l.
. Rear center shelf and rear side shelf (3D, see
page 20-60)
. Resr trim panel (3D, see page 2G60)
. Side trim panel (see pages 20-60, 61)
3. Pull back the carpet as necessary, and remove the
bolts, then remove the middle floor gusset.
>: Boh locations,8
10 x 1.25 mm38 N.m (3.9 kgf'm,28 rbtftl
20-124
4. Remove the upper anchor cover and lower anchor
cap.
UPPER ANCHOR EOLT7/16-20 UNF32 N.m {3.3 kgf.m,24 tbf.ftt
UPPER ANCHORCOVER
LOWERANCHOBCAPIIio
RETRACTORMOUNTING BOLT6x1.0mm9.8 N.m (1.0 kgf.m.7.2 tbl.hl
LOWER ANCHOR BOLT7/16-20 UNF32 N.m (3.3 kgt.m, 24 lbf.ft)
Remove all the anchor bolts and the retractor bolt.
remove the retractor mounting bolt, then remove the
Iront seat belt and retractor.
Installation is the reverse of the removal orocedure.
NOTE:
. Check that the retractor locking mechanism func-
tions as described on page 20-91
o Make suri vou assemble the washers and collars
on the upper and lower anchor bolts as shown.
. Before installing the anchor bolts, make sure there
are no twists or kinks in the front seat belt.
RETRACTOR AOLT7/16-20 UNF32 N.m 13.3 kgf.m,24 tbttrl
6.

Washer Tube
Replacement (cont'dl
NOTE: To remove the rear window washer tube (3D), remove the following parts from the left side of the vehicle.
- Inner fender (see page 20-'106)- Kick panel and side trim (see page 20-60)- Rear seat-back and rear seat cushion (see page 20-80)- Spare tire lid- Rear center shelf and rear side shelf (see page 20-60)- Rear trim panel and side trim panel (see page 20-60)- Ouarter trim panel (see page 20-60)- Rear roof trim (see page 20-65)- Hatch spoiler (see page 20-1011
>: Washer nozzle, clip and cushion locationsA >.9 B>,2 C>, 1
I sl -..._, 1
aj\ _ ____/ _>_t _ _/
(see page 20 101).
REAR WINDOWWASHER TUBE(for some models)
Installation is the reverse ofthe removal procedure.
NOTE:
. Take care not to pinch the washer tubes.
. lf necessary, replace any damaged clips.
. After installing, adjustthe aim ofthe washer nozzles (see page2O-1111.
motor.
20-130

Body ('99 model)
Dashboard
Center Panel Removal and
lnstallation
Bumpers
Front Grille Removal and
lnstallation
Front Air Spoiler Replacement ."'.....
Seats
Front Seat DisassemblY and
ReassemblY 20-138
Front Seat Torsion Bar
Replacement '.'...".'....'... 20-139
Emblems
tnstallation 20-140
20-136
20-136
20-137
Outline of '99 Model Changes
The center Danel removal and installation procedures are different'
The front grille removal and installation procedures are different'
The front air spoiler has been added for some models of 2D'
A height-adjustable driver's seat was added to some models'
Emblems were added for some models ot 2D'