Seat HONDA CIVIC 1999 6.G Workshop Manual

Seats
Front Seat Disassembly and Reassembly
CAUTION: When prying with a flat-tip screwdriver, wrap it with protective tape to prevent damage.
NOTE: SEAT-BACK. Take care not to scratch the seat covers and body.. Remove the front seat through the door openlng.
Driver's:
SEAT CUSHION
HEADREST
PIVOT NUTI x 1.25 mm22 N.m 12.2 kgf,m,16 tbf.ft)
CENTER COVER
8 x 1.25 mm
LOWER CAP
RECLINE ADJUSTER
WASHER
20 N.m 12.0 kgf.m,lil lbtftl
WASHERS
EUSHING
10 x 1.25 mm47 N.m (4.8 kgf.m,3s rbl.ft)
INNER SEATTRACKRECLINECOVER
WASHER
8 x 1.25 mm20 N.m (2.0 kg,f.m,14 tbf.fit
LOWER CAPI
8 x 1.25 mm20 N.m {2.0 kgI.rn,l4 tbf.ft)
i\",-,"
20-13A
HEIGHT HANDLE

Reassemble in the reverse order of disassembly' and
note these items:
. Make sure the bushing and pivot washer are installed
properly.
. To connect the connecting wire, twist it 90'.
. Replace the back cover clips with new ones
. To prevent wrinkles when installing the seat-back
cover, make sure the material is stretched evenly
over the pad.
. Apply multipurpose grease to the moving portion of
the seat track.
Front Seat Torsion Bar
Replacement
NOTE| Take care not to tear the seams or damage the
seat covers.
1. Remove the seat cushlon
2. Remove the torsion bar from the hook with a flat tip
screwdriver, then pull out the torsion bar from the
seat cushion frame Put on gloves to protect your
ha nds.
TORSIONSAR
SEAT CUSHION FNAME
TORSION BARSEAT CUSHION
FLAT TIP SCREWDRIVER
3. lnstall in the reverse order of removal'
20-139

Body {'00 model}
Seat Belts
Child Seat Anchor Plate Removal/
f nstallation 20-142
Emblem
f nstallation 20-144
Outline of '00 Model Changes
The child seat anchor plate removal and installation procedures are different'
An emblem was added for some model of 3D.

Seat Belts
Child Seat Anchor Plate Removal/lnstallation
2DllDl
Attachment points are provided for a rear-seal-mounted child restraint system that usespoints are located on the rear shelf, tust behind the rear seat-back.The child seat anchor plates are installed in the middle and on both sides of the rear shelf.covered with the child seat anchor olate cover.
a top tether. The attachment
Each child seat anchor plate is
NOTE:
' Do not remove the toothed washer from the child seat anchor plate, Use the anchor plate with the toothed washerattached to it.
. When installing a child seat on the rear seat, follow the instructions of the manufacturer of the child seat.. When installing the anchor plates, the one with the shoner spacer goes in the middle.. Make sure the rear seat-backs are locked firmly when installing a child seat.
Unit: mm (in.)
REAR SHELF
CIIILD SEAT ANCHORPLATE COVER
MIDOLE CHILDSEAT ANCHOR
CHILO SEATANCHORPLATE COVER
CHILD SEATANCHORPLATE COVER
8 x 1.25 mm22 N.m 12.2 kgl m,
PLA
8 x 1.25 mm22 N.m 12.2 kgl.m,
I x 1.25 mm22 N.m 12.2 kgl.m,16 tbt.ftt
17 {0.67)
16 tbf.ft)
15 {0.s9)
WASHER
rl)
.t
TOOTHEO
ll ff*,".rd,',i"'"o*
SIDESEAT
I x 1,25 mmN.m {2.2 kgf.m.16 tbtftl
SIDE
16 tbf ftl
ANCHOR PLATESEAT ANCHORPLATE
ATTACHMENT POINTS
torward .
20-142
TOOTHED
12lO.47l19 (0.75)

3D:
Attachment points are provided for a rear-seat mounted child restraint system that uses a top tether' The attachment
points are located on the rear trim panel.
The child seat anchor plates are rnstalled in the middle and on both sides of the rear trim panel Each child seat anchor
plale is covered with the child seat anchor plate cover'
NOTE:
. Do not remove the toothed washer from the child seat anchor plate. use the anchor plate with the toothed washer
attached to it.
. when installing a child seat on the rear seat, follow the instructions ol the manufacturer of the child seat'
. Make sure the rear seat-backs are locked firmly when installing a child seat'
gn;1 6rn (in.)
ATTACHMENT POINTS
CHILO SEATANCHOR PLATE
CHILD SEATANCHOB PLATECOVER
8 x 1.25 mm22 N..n (2.2 kgl'm.16 tbfft)
;x?',rff{-*.
20-143

5. Remove the screw from the field coil ground termi-
nal, then disconnect the field coil connector.
Remove snap ring A with snap ring pliers, then
remove the field coil
NOTE:
. Be careful not to damage the field coil and com-
pressor during remove/installation.
. Once snap ring A is removed, replace it with a
new one.
. When installing the field coil, align the boss on
the field coil with the hole in the compressor.
SNAP RING AReplace.
Position the rotor pulley squarely over the field coil.
Press the rotor pulley onto the compressor boss
with the special tool. lf the rotor pulley does not
press on straight, remove it, and check the rotor
pulley and compressor boss for burrs or damage.
CAUTION: Maximum press load: 39,200 kPa
(,[00 kgf/cm', 5,590 Psi)
Press
THUB ASSEMBLYGUIDE ATTACHMENT07965 - 6920500
ROTORPULLEY
t'l
i,'
7. Assemble in the reverse order of disassembly
Make note of the following items.
. lnstall the field coil with the wire side facing down.
. Clean the rotor pulley and compressor sliding
surfaces with non-petroleum solvent.
. Make sure the snap rings are fully seated in the
groove.
. Make sure that the rotor pulley turns smoothly
after it's reassembled
. Route and clamp the wires properly or they can
be damaged bY the rotor Pulley.
22-35

Compressor (DENSO)
Clutch Overhaul (cont'd)
Remove the screw from the field coil ground termi-nal. Remove the snap ring A with snap ring pliers.
then remove the field coil. Be careful not to damaoethe field coil and compressor.
SNAP NING AReplace.
Reassemble the compressor clutch in the reverseorder of disassembly, and note these rrems:
o Install the field coil with the wire side facingdown.
a Clean the pulley and compressor sliding surfaceswith non-petroleum solvent.. Install new snap rings, and make sure thev arefully seated in the groove.
. Make sure that the pulley turns smoothly afterit's reassembled.
. Route and clamp the wires p.operly or they canbe damaged by pulley.
FIELOcorL
22-42
13.2 N.m 11.35 kgt m,9.76lbtttl
Relief Valve Replacement
L
4.
Recover the refrigerant with a recovery/recycling/charging station {see page 22-27),
Remove the relief valve and the O-ring. plug theopening to keep foreign matter from entering thesystem and the compressor oilfrom running out.
Clean the mating surfaces.
Replace the O-ring with a new one at the relief valve.and apply a thin coat of refrigerant oil before install-ing it.
Remove the plug, and install and tighten the reliefvatve.
Charge the system (see page 22-46), and test its per-formance (see page 22-24),

Troubleshooting
Tips and Precautions (cont'dl
Insert the connector all the way and make sure it is
securelv locked.
Position wires so that the open end of the cover faces
down.
After installing harness clips, make sure the harness
doesn't interfere with any moving pans.
Keep wire harnesses away from exhaust pipes and
other hot parts. from sharp edges of brackets and
holes, and from exDosed screws and bolts.
V
F6c6op€n end
Handling Wires and Harnosscs
. Secure wires and wire harnesses to the frame with
their respective wire ties at the designated locations,
. Remove clips carefully; don't damage their locks.
Slip pliers under the clip base and through the hole at
an angle, then squeeze the expansion tabs to release the
clrp.
SNAP-BING PLIERS
23-4
NOT GOOO
ll il,/
s*' -.1}8."/_Y--_Y5\
il ,,
Testing and Repairs
o Do not use wires or harnesses with broken insulation.
Replace them or repair them by wrspping the break
with electricaltaoe.
. After installing parts, make sure that no wires arepinched under them.. When using electrical test equipment, follow the
manufacturer's instructions and those described in
this manual.
. lf possible, insert the probe of the tester from the
wire side (except waterproof connector).
. Seat grommets in their grooves properly.
. Use a probe with a tapered tip.
Refer to the instructions in the Honda Terminal Kit for
identification and replacement of connector termi-
nats.

Gonnector ldentification and Wire Harness Routing
Floor Wire Harness lCoupe/Haichbackl
Connsclor or
Terminal
Number of
CavitiesLocationConnects toNotes
c551
c552
c553
c554
c556
c556
c557
c558
c560
c561
c562
c564
c56s
16
8'16
14
20
2
25,)
,I
2
1
14
20
2
2?
1
10
Behind underdash fuse/relay box
Behind under-dash fuse/relay box
Above under-dash fuse/relay box
Under left side of dash
Above under-dash fuse/relay box
Above under-dash fuse/relay box
Driver's door
Driver's door
Passenger's door
Passenger's door
Middle of floor
Left side offloor
Left B-pillar
lnside of left rear wheel
Left c-pillar
Left C-pillar
Left C-pillar
Fueltank
Fueltank
Inside of right rear wheel
Right B-pillar
Fueltank
Left side ot dash
Under-dash fuse/relay box {C923)
Under-dash fuse/relay box (C921)
Dashboard wire harness {C503)
Main wire harness (C402)
Main wire harness (C401)
Main wire harness {C401)
Driver's door wire harness (C631)
Driver's door wire harness (C631)
Passenger's door wire harness (C651)
Passenger's door wire harness (C651)
Parking brake switch
Driver's seat belt switch
Driver's door switch
Left rear ABS wheel sensor
Rear wire harness (C601)
Rear wire harness (C601)
Rear wire harness {C602}
Fuel gauge sending unit
Fuel pump
Right rear ABS wheel sensor
Passenger's door switch
Fuel tank pressure sensor sub-harness(c791)
Power mirror switch
ABS
ABS
ABS
G551
G552
Left kick panel
Left side of floor
Body ground, via floor wire harness
Body ground. via floor wire harness
*1r With power windows*2: Without power windows*3: D16Y8 engine {Coupe)
*4: '96 - 98 models*5: '99 - 00 models
23-40

Gonnector ldentification and Wire Harness Routing
Connector ol
Terminal
Number of
CavitiesLocationConnects toNotes
c553
c554
c556
c557
c557
c558
c559
c560
c561
c562
c563
c564
c565
c566
c567
L5bY
c570
c511
c572
c513
6
14
25
2
25
'|
1
2't4
1'10
6
6
I
1
Behind underdash fuse/relay box
Behind under-dash fuse/relay box
Above under-dash fuse/relay box
Under left side of dash
Above under-dash fuse/relay box
Drlver's door
Driver's door
Passenger's door
Passenger's door
Middle of floor
Left side of floor
Right B-pillar
lnside of left rear wheel
Left C-pillar
Left C-pillar
Fuel tank
Fuel tank
Inside of right rear wheel
Left B-pillar
Left side of steering wheel
Right B-pillar
Left B-pillar
Left quarter panel
Right quarter panel
Under-dash fuse/relay box {C923)
Under-dash fuse/relay box (C921)
Dashboard wire harness (C503)
Main wire harness (C402)
Main wire harness (C401)
Driver's door wire harness (C631)
Driver's door wire harness (C631)
Front passenger's doorwire harness (C651)
Front passenge/s doorwire harness (C651)
Parking brake switch
Driver's seat belt switch
Front passenger's door switch
Left rear ABS wheel sensor
Rear wire harness (C601)
Rear wire harness (C602)
Fuel gauge sending unit
Fuel pump {FP)
Right rear ABS wheel sensor
Driver's door switch
Power mirror switch
Right rear door wire harness (C671)
Left rear door wire harness (C661)
Left rear door switch
Right rear door switch
ABS
ABS
ABS
G552
Left kick panel
Left side of floor
Body ground, via floor wire harness
Body ground, via floor wire harness
Floor Wire Harness lSedanl: '96 model
*l:With power windows*2; Without power windows
23-42