HONDA CIVIC 1999 6.G Workshop Manual

Trunk lid or Hatch/Fuel lid opener:
NOTE: Remove the side trim (see pages 20 59,60.61)
>: Boll locations, 2
OPENER LOCK
6xl.0mm9.8Nm11.0 kgf.m,7.2 tbl.ttl
a@- CYLINDER
Ya//t2't4Dl
ti
TBUNK LID/HATCHOPENER CABLE(see20-108, 110)
To trunk lid latchor striker.
To fuel lid latch. \
FUEL LIDOPENER CABLE(see pages 20-108, '110)
Installation is the reverse of the removal procedure
NOTE:
. lvake sure the opener cable is connected properly.
. Make sure the trunk lid or hatch and fuel lid open
properly.
l:'.j
Striker (3Dl:
NOTE: Remove the rear trim panel (see page 20-60)
>: Bolt locations, 2
6xl.0mmHATCHOPENER CAELE(see page 20-110)
lnstallation is the reverse of the removal procedure.
NOTE:
. N4ake sure each
erlY.
. Make sure the
securelY.
opener cable is connected ProP-
hatch opens properly and locks
(cont'd)
20-111

Opener and Latch
Replacement (cont'd)
Fuel lid latch:
NOTE: Remove the following pa(s.
2D l4Dl
. Rear trim panel (see page 20-62J. Rear edge of the trunk side trim or trunk trim panel(left side, see page 20-62)
3D:
. Access panel on the side trim panel
FUEL I-IO LATCH
II
FUEL LID OPENERCABLE(see pages 20,108, 1'10)
FUEL LID LATCHRemove the fuel lid latchby turning it 90o
Installation is the reverse of the removal procedure.
NOTE;
o Make sure each opener cable is connectedelty
. Make sure the fuel lid opens properly andsecurely.
prop-
locks
>: Eolt locations, 2 |r'- 6x10mm9.8 N.m (1.0 kgf.m, I
FUEL LIDAfter installing check fora flush fit with the body.
\
20-112
Trunk lid latch/Lock cylinder:
>: Bolt locationsA >,3
6x1.omm i9.8 N.m (1.0 kgf.m,
:::^ _=)
TRUNK LIDOPENER
CONNECTORDisconnect.-\
TRUNK LIDOPENERCABLE
8>, 1
ff e rt.omm IZS 9.8 N.ln (1.0 kgt m,.ty 7.2-tbr.ftt ,/
CYLINOER
TRUNK LIDLATCH
CYLINDERROD
Installation is the reverse of the removal procedure.
NOTE:
. Grease the trunk lid latch.. Make sure the trunk lid opens properly and lockssecurely.
a Make sure the connector and cylinder rod areconnected property.

Windshield Wiper Arms
and Linkage
Hatch latch/Lock cylinder:
NOTE: Remove the hatch trim panel (see page 20-63).
>: Bolt locationsA>,3
6x1.0mm I9.8 N.m i1.0 ksf m,l
1.2lbl.trl /
B>, 1
E6'cr
CYLINDER
6;:il;l,lr'.",
.r\
LOCK- r€ cYLTNDERL^ ! ./
rAs<.L ,/
\faa"El
rl
lnstallation is the reverse of the removal procedure.
NOTE:
. Grease the hatch latch.
. Make sure the hatch opens properly and locks
securely.
. Make sure the cylinder rod is connected properly.
Replacement
CAUTION: Pul on gloves to protect your hands
NOTE: Take care not to scratch the hood and body.
1. Remove the windshield wiper arms, then remove
the hood seal and cowl cover.
>: Clip locationsA>,9 B>,9WINOSHIELDWIPER ABMS
\j:_
Hw
u
cowl covER
Disconnect the connector, then
shield wiper linkage assemblY.
Japan/Canada-produced:
remove the wind-
10 x 1.25 mm18 N.m ll.8 kgf m,
(cont'd)
20-113

Windshield Wiper Arms and Linkage
Replacement (cont'dl
USA-produced:
3. Separate the windshield wiper linkage and wind-
shield wiper motor.
Japan/Canada-produced:
NOTE: Scribe a line across the link and windshield
wiper linkage to show the original adjustment.
>: Bolt locations, 3
O 6r1.0mm
EF 8 N.m {0.8 kstm,ig 5.8 tbf.ft) )
NUT10 x 1.25 mml8 N rn (1.8 kgtm,13 tbtftl
>r Bolt locations,3
WIPER LINKAG€
\
20-114
USA-produced:
NOTE: Scribe a line across the link and windshield
wiper motor to show the original adjustment.
>: Bolt locations, 2
R 6J( 1.0 mm
Y 8 N.m to.s kgtm, I
.E- 7Y.nt )
NUT10 x 1.25 mm'18 N.m {1.8 kgf.m.13 tbtft)
WINDSHIELDWIPER MOTOR
4. Installation is the reverse of the removal procedure.
NOTE:
. Make sure the connector is connected properly.
. lf necessary, replace any damaged clips.
. lnstall the windshield wiper arms as described
on page 20-1'17.
. Check the windshield wiper motor operation.. Grease the moving parts.

Rear Window Wiper
Arm and MotorWasher Reservoir
Replacement
't.
2.
Remove the hatch trim panel (see page 20 63).
Remove the rear window wiper arm and wiper
motor as shown.
Installation is the reverse of the removal procedure
NOTE:
. Make sure the connector is connected properly
.Install the rear window wiper arm as described on
page 20-117.
. Check the rear window wiper motor operation.
. Grease the moving parts.
3.
NUT6x1.0mm9.8 N.m 11.0 kgf.m,7.2 tbf.ft)
WIPER MOTOR
L
2.
Replacement
Remove the front bumper (see page 20-94).
Disconnect the connectors and washer tubes from
the washer motors.
>: Bolt locations,3
/)^ 6xt.omm
Ql(S) s.e ru.- tt.o ret '".\./ 7 .2 tbf.ft) /
Route the washer tubes10 the washe. reservoir
wtNDowWASHER MOTOR(3D, for some models)
Remove the bolts, then remove the washer reser-
voir.
Installation is the reverse of the removal procedure.
NOTE:
a Make sure the washer motor connectors and
washer tubes are connected properly.
. Check the washer motor operation.
3.
4.
20-115

Washer Tube
Replacement
NOTE:
. To remove the windshield washer tube, remove the
left inner fender (see page 20-106),
. To remove the rear window washer tube {3D), remove
the following parts from the left side of the vehicle.
- Inner fender (see page 20-106)- Kick panel and side trim (see page 20-60)- Rear seat-back and rear seat cushion (see page 20-
80)- Spare tire lid- Rear center shelf and rear side shelf (see page 20-
60)- Rear trim panel and side trim panel
60)
Ouarter trim panel (see page 20-60)- Rear roof trim {see page 20-65)- Hatch spoiler (see page 20-101)
(see page 20
WIREHARNESS
>: W.sher nozzle, clip and cushion locationsa>,2B>,3
"J>)
[q@"
F>, 11
c>, 1
wttrtosnteLo 6}usxea =-d
lNozzrE cv
iq
!$e
D>,1 E>, 1
NtW)€
Roote the washer tubeunder the wire harness.
TUBE
A
Route the washer tubesto the washer reservoir
REAB WINDOWWASHER TUBE(Ior some models)
REAR WINDOWWASHER TUBE
washer nozzle.
washer nozzle(see page 20-101).
oo\
Installation is the reverse of the removal procedure.
NOTE:
. Take care not to pinch the washer tubes.
. lf necessary, replace any damaged clips.
. After installing, adjust the aim of the washer noz-
zles (see page 20-117).
20-116
WINDSHIELD
\,--

Wiper Arms/Washer Nozzles
Adjustment
Windshield wiper/Washer:
1. Adjust the wiper arms so that their park positions
match the illustration.
View trom tront to rear
WINDSHIELDWIPER ARMS
2. By inserting a tack and moving it as necessary,
adjust the washer nozzles so that they aim at posi-
tions A, A', B, and B'shown in the illustration.
NOTE: The fiuid jets should hit within a 50 mm (2 0
in.) radius around each of points A, A', B, and B'.
.// \
A'x..
-.4
,'lxiAx
Distance
M;r.";-lll
from center
lrne
from black
ceramrc eoge
A and A'400 mm (15.7 in.)255 mm (10.0 in.)
B and B'115 mm (4.5 in.)322 mm \12.7 in.)
Rear Window wiper/Washer (3Dl:
1. Adjust the rear window wiper arm so that its park
position matches the illustration.
View trom raar to front
CERAMICEDGE
By inserting a tack and moving it as necessary,
adjust the washer nozzle so that it aims at position
C as shown in the illustration.
NOTE: The fluid jet should hit within a 50 mm (2.0
in,) radius around point C.
REAR WINOOWWIPER ARM
r-
---..J_.__11,:l
20-117

Emblems
Installation
Apply the emblems where shown.
NOTE:
. Before applying, clean the body surface with a sponge dampened in alcohol.
. After cleaning, keep oil, grease and water from getting on the surface.
Aftachment Points (Reterence):
CIVIC EMBLEM
Unit: mm (in.)
CIVIC emblem
TFUNK LID
CIVIC emblem
TRUNK LID
Vorsion emblemVersion emblemVersion emblsm
20-114

Sub-frame
Sub-frame Torque Sequence:
CAUTION: After loos€ning the sub-frame mounting bolts, be sure to replace them with new ones.
BOLTS
10 x 1.25 mm38Nm{3.9kg{.m:
14 x 1.5 mm90 N m (9.1 ks{ m,66 rbf.ft)Replace.
28 tbf.ft)
20-119

Frame Repair Chart
Unit: mm (in.)
o: Inner diameter
CVT:
DETAIL AREA.Y
(5.121
177 {6.971
20-120