no. 25 HONDA CIVIC 1999 6.G Workshop Manual

From page 14-82
Check for continuitY between the
820 terminal and body ground,
and between the 822 terminal
and body ground
Repair open in the wires between
the 820 and 822 terminals and
ground |G101), and repair Poolground (G1011.
Check Lock-up Control Solenoid
Valve B lor a Short Cilcuit:
1. Disconnect the 2P connector
from the lock_uP control sole-
noid vaive A/B assemblY.
2. Check for continuity between
the D3 and 820 or 822 termi
nals.
Rep.ir short to ground in lho
wire between lhe D3 terminal
and the lock-up contlol solenoid
valve B.
Measure Lock-up Control Sol6'
noid Valve B Resistance at the
Sol6noid Conn€ctor:Measure the resistance between
the No. 1 terminal of the lock uP
control solenoid valve A'lB assem_
bly connector and body ground-
Repl.ce the lock-up control 3olc
noid valve A/B a$emblY.ls the resistance 12 - 25 0?
Ch6ck {or open in the wire
between the D3 terminal dnd ihe
lock-up control sol€noid valve B.
PCM CONNECTOR B (25PI
LG1 (BRN/BLK)
2351 6I
l011/15
LG2
oo
(BRN/BLKI
Wire side of female terminals
Wire side of female terminals
LOCK.UP CONTROL SOLENOID VALVE
A/B ASSEMBLY CONNECTOR (2PI
t;TJllt z!]4
LC B (GRN/BLKI It(o)
YI
Terminal side of male termrnals
B (25P1 - llo t16Pt
14-83

Troubleshooting Flowchart - Shift Control Solenoid Valve A
NOTE: Record allJreeze data before you troubleshoot.
Possible Cru3.
' Disconnectod 3hift control
solonoid valva A/B a33emblY
connactot. Short or opon in shift cont.ol
solonoid valvo A wits. Faulty shift control .olenoid
. op.n in vB SOL wi.e
To page 14-90
PCM CONNECTOBS
LG1{BRN/BLK} LG2IBRN/BLKI
Wire side of female terminals
LGl IBRN/BI-K)LG2IBBN/BLK)
. OBD ll Scan Tool indic.ts6 Code
Pot53.. Solt-diagno.is E indicrtot light
blinks seven time6.
Chock tor a Short to Power:
1. Turn the ignition switch OFF.
2. Disconnect the g (25P) and D(16P) conneclors from the
PCM,3. Turn the ignirion switch ON (ll)
,1. Measure the voltage between
the D7 and 820 or 822 termi
nals,
Rcpair short to powet in the wile
b€t^reen tho D7 termin.l .nd the
shift control aolonoid valve A.
Mee3ur. Shift Control Solonoid
Valve A Roaisttnce:1. Turn the ignition switch OFF.
2. Measure the resistance
between the D7 and 820 or
822 terminals.
ls the resistance 12 - 25 O?
Me.3uro vB SOL Voh.ge:1. Turn the ignition switch ON (ll).
2. Measure the voltage betweenthe D5 and 820 or 822 termi-
nals.
Check tor blown No. 15 17.5 A)
fuse in tho underdaah fula/rol.Ybox. ll the tusr is OK, .epair oPenin th. wiio betwe.n the D5 ter'min.l and th. underdssh tuso/relav box.
ls there baftery voltage?
Check for loose t6tminalfit in th€
PCM connoctors. It necessary,substitute e known-good PCMand rechock.
I t25Pt ll D {16P)
B rzsPt o trQil
(cont'd)
14-89

Electrical Troubleshooting ('gg - 00 Models)
Troubleshooting Flowchart - Shift Control Solenoid Valve A (cont,O)
PCM CONNECTOR B {25P}
LGl (BRN/BLKI
Wire side of female terminals
rcM CONNECTORS
LGl {BBN/BLKI LG2 (BRN/BLKI
Wire side of female terminals
SHIFT CONTROL SO|'INOID VALVEA/B ASSEMBLY CONNECTOR I2PI
SH A {BLU/YELI
From page 14-89
Check lor continuity between the820 terminal and body ground,and between the 822 terminaland body ground.
Repair open in ihe wiresbetween th€ 820 and 822 termi-nals end ground {G10ll. andrepa,r poor ground {G101}.
Check Shitt Control SolenoidValve B for a Short Circuit:1. Disconnect the 2P connectorfrom the shilt control solenoidvalve A,/B assembly.2. Check lor continuity betweenthe D7 and 820 or 822 termi,nals.
R€pair short to ground in the wiiebartwe€n the D7 te.minal and theshift control solonoid valve A.
ls there continuity?
Meesuro Shift Control SolenoidValve A RGistance at the SolenoidConnector:Measure the resistance betweenthe No. 1 terminal of the shiftcontro I solenoid valve A/Bassembty connector and bodygrounct,
Repl.ce tho shift control solenoidvalve A/B rss€mblv.ls the resistance 12 25 O?
Check for open in the wirebetween the D7 termindl and theshift control 3olonoid valve A.
B t25Pt llD t16Pt
\
14-90

Electrical Troubleshoot:ng ('gg - 00 Models)
Troubleshooting Flowchart - Shift Control Solenoid Valve B (cont,dl
PCM CONNECTOR A {25PI
LGl (BRN/BLK)
IBRN/BLKI LG2IBRN/BLK)
Wire side of temale terminals
Wire sid€ ot female terminals
FCM CONNECTORS
SHIFT @NTROL SOENOID VALVEA/A ASSEMBLY CONNECTOR (2PI
.-_
1)2-.T-
I sn e tcanlwxrt
(o
YI
Terminal side oI male terminals
Check for continuity between the820 terminal and body ground,and between the 822 terminaland body ground.
Ropair opan in the wirgsb.twocn the 820 rnd 822 te.mi,n.ls and ground lG10t), and..p.ir poor ground lG10t).
Check Shift Control Sol.noidVrlve B tor a Short Ci.cuit:1. Disconnect the 2P connectorfrom the shift control solenoidvalve A/B assembly.2. Check for continuity betweenthe D2 and 820 or 822 termi-nals.
Repair 3hort to ground in tho wirebotw.en tha 02 torminsl and theshift com.ol rolonoid v.lv. B.
Meaiuro Shift Cont.ol SolonoidVrlve B Raailtrnca at the SolonoidConn€c,toa:Messure the r€sistance belweenthe No. 2 terminal of the 6hiftcontrol solenoid valve A/Bassembly connector and bodyground.
R.pl.co th. 3hift control lolenoidv!lv. A/8.lsombly.ls the resistance 12 - 25 O?
Chack for open in the wi.ebetwoon th€ D2 termin.l and the3hift control lolanoid valv6 8.
B (25P1 - llDt
From page'14-91
SH B (GRN/WHTI
\
14-92

Electrical Troubleshooting ('gg - 00 Models)
Troubleshooting Flowchart - Mainshaft Speed Sensor (cont,dl
Wire side of female terminals
PCM CONNECTOR D {16PI
23/)
618
rghrll [e]
NM IREDI
(
I
NMSG {WHTI
(REDI
MAINSHAFT SPEEDSENSOR OONNECTORRED
Wire side of female terminals
NMSG IWHTI
From page l4-95
Measure Mainshatt SpeedSensor Resistance:1. Connect the mainshaft speedsensor connector.2. Measure the resistance bet-ween the Dl1 and D12 termi-nats.
Run the Electricel Troubl€shootingFlowchart lor cod6 m?m l9).Ch€ck lor loo.o te.minol fit in th6PCM connectors. lf necossary,substitute r known-good PCMend .echeck.
ls the resistance 400 - 600 0?
Check NM Wire Continuity:1. Disconnect the 2P connectorfrom the mainshaft speed sen-sor.2. Check for continuity betweenthe D11 terminal and the No. 2terminal ot the mainshaftspeed sensor connector,
Ropair opon in the wiro lratwoentho Dll tsrminal and tha main-3hatt spe€d sensor.
Check NMSG Wire Continuity:Check for continuity between theDl2 terminal and the No. 1 termi-nal of the mainshaft spoed sen-
Repai. open in the wire betwoenthe D12 terminal and the mein-shaft 3peod sansor.
Check Ior loose terminal fit in thePCM connectors. lf necesaary.substitute a known-good PCMand recheck.
1235
678
t1vNM
o
617 89ll12
Io
t1v
WHT
1
\
14-96

Lock-up Gontrol Solenoid Valve A/B Assembly
Test
'1, Disconnect the 2P connector from the
trol solenoid valve 1y'8 assembly.
TERMINAL SIOE OF
MALE TERMINALS
tocK-up con-
LOCK.UP CONTROLSOLENOID VALVE A/BASSEMBLY
Measure the resistance between the No. 2 terminal
(solenoid valve A) of the lock-up control solenoid
valve connector and body ground, and between the
No. 1 terminal (solenoid valve Bl and body ground.
STANDARD: 12 - 25 O
Replace the lock-up control solenoid valve assem-
bly if the resistance is out of specification.
lf the resistance is within the standard, connect the
No. 1 terminal of the lock-up control solenoid valve
connector to the battery positive terminal. A clicking
sound should be heard. Connsct the No. 2 terminal to
the battery positive terminal. A clicking sound should
be heard. Replace the lock-up control solenoid valve
assembly if no clicking sound is heard.
Replacement
NOTE: Lock-up control solenoid valves A and I must bs
removed/replaced as an assembly.
1. Remove the mounting bolts and lock-up control
solenoid valve Ay'B assemblv.
6 r 1.0 mm12 N.m (1.2 kgf.m,8.7 lbl.ftl
/:'-
Clean the mounting surfaceand fluid psssages.
Clean the mounting surface and fluid passages of
th6 lock-up control solenoid valve assembly, and
instsll a new lock-up control sol€noid valve Ay'B with
a new filtsr/gask€t.
Check the connector for rust, dirt or oil, and racon-
nect it securely.
1+105

Shift Control Solenoid Valve A/B Assembly
Test
1. Disconnect the 2P connector from the shift control
solenoid valve A,/B assemblv.
SHIFT CONTROLSOLENOID VALVE A/B
ASSEMBLY
N4easure the resistance between the No. 1 terminal(solenoid valve A) of the shift control solenoid valve
connector and body ground, and between the No. 2
terminal (solenoid valve B) and body ground.
STANDARD: 12 - 25 O
Replace the shift control solenoid valve assembly if
the resistance is out of specification,
lf the resistance is within the standard, connect the
No. 1 te.minal of the shift control solenoid valve
connector to the battery positive terminal. A clicking
sound should be heard. Connect the No. 2 terminal
to the battery positive terminal. A clicking sound
should be heard. Replace the shift control solenoid
valve assembly if no clicking sound is heard.
14-106
Replacement
NOTE: Shift control solenoid valves A and B must be
removed/replaced as an assembly.
1. Remove the mounting bolts and shift control solenoid
valve A,/B assembly.
5xL0mm12 N.m(1.2 kgf.m,8.7 lbf.ft)CONNECTOR BRACKET
FILTER/GASKETBeplace.Clean the mounting surfaceand fluid passages.
Clean the mounting surface and fluid passages of
the shift control solenoid valve assembly, and
install a new shift control solenoid valve Ay'B with a
new filter/gasket and the clamp bracket.
Check the connector for rust. dirt or oil. and recon-
nect it securelv,

Linear Solenoid Assembly
Test
1. Disconnect the linear solenoid connector.
LINEAR SOLENOID
4.
Measure the resistance between the No. 1 and the
No. 2 terminals of the linear solenoid connector.
STANDARD: applox. 5 O
lf the resistance is out of specification, replace the
linear solenoid assembly.
Connect the No. 2 terminal of the linsar solenoid con-
nector to the batterv positive terminal and connect
the No. 1 terminal to the battery negative terminal A
clicking sound should be heard.
lf not, remove the linear solenoid assembly.
Check that the linear solenoid fluid passage Ior dust
or dirt.
Connect the No. 2 terminal of the linear solenoid
connector to the battery positive terminal and con-
nect the No, 1 terminal to the battery negative terma-
nal. Check that the valve moves.
Disconnect one of the battery terminals and check
that the valve releases.
NOTE: You can see the valve movement through
the fluid passage in the mounting surface of the lin-
ear solenoid assembly.
LINEAR SOLENOID
VALVE
lf the valve binds, or moves sluggishly, or the linear
solenoid does not operate, replace the linear solenoid
assembly.
1.
14-107

Mai nshaft/Cou ntershaft
Linear Solenoid AssemblySpeed Sensors
Replacement
1. Remove the mounting bolts and the linear solenoid
assemory.
Clean the mounting surfaceand flu id passages.
6x1.0mm12 N.m 11.2 kgl m,8.7 tbf.ftl
@
@
GASKET
Clean the mounting surface and fluid passage of the
linear solenoid assembly and transmission housing.
Install a new linear solenoid assembly with a new
gasl(et.
NOTE; Do not pinch the gasket when installing the
linear solenoid; make sure that the gasket is installedproperly in the mounting groove of the linear sole-
noid.
Check the linear solenoid connector for rust, dirt or
oil, and connect it securely,
LINEARSOLENOIDASSEMELY
I
14-108
Replacement
't.
6x128.7
Remove the 6 mm bolt and the countershaft speed
sensor from the right side cover.
COUNTERSI{AFTSPEED SENSOR
O.RINGReplace.
MAINSHAFTSPEEDSENSOR
MAINSHAFT SPEEDSENSOB WAS}IER(D16Y7 enginel
6x1.0mm12 N.m (1.2 kgf m,8.7 tbf.ft)
1.0 mmN.m (1.2 kgf.m,rbf ft)
\\
/,
%/E:)
Remove the 6 mm bolt and the mainshaft sDeed
sensor from the transmission housino.
Replace the O-ring with a new one before installing
the countershaft speed sensor or th€ mainshaft speed
sensor.
NOTE: Installthe mainshaft speed sensor washer on
the mainshaft speed sensor. The mainshaft speed
sensor washer is used on models with the D'|6Y7
engine.

O ROLLER
O COLLAR
O o-RING Replace.
@ FEED PIPE FLANGE
@ O-RING Replace.
@ SNAP RING
€) 3RD CLUTCH FEED PIPE
€) COUNTERSHAFT LOCKNUT (FLANGE NUT)
23 x 1.25 mm Replace.
o coNlcAL SPRING WASHER Replace.
@ PARK GEAR
@ ONE.WAY CLUTCH
@ COUNTERSHAFT lST GEAR
@ NEEDLE BEARING
@ COUNTERSHAFT lST GEAR COLLAR
@ o-RlNGs Replace.
@ END covER GASKET Replace.
E) DOWEL PINS
@ PARK PAWL STOP
@ LocK WASHER Replace.
@ PARK STOP Selective part
€D PARK LEVER
@ PARK LEVER SPRING
€D DRAIN PLUG
€) SEALING WASHER Replace
@ o-RING Replace.
@ COUNTERSHAFT SPEED SENSOR
@) PARK PAWL
@ PARK PAWL SPRING
@ PARK PAWL SHAFT
@ LINEAR SOLENOID ASSEMBLY
@ LINEAR SOLENOID GASKET REPIACE.
@) END COVER
@ lsT CLUTCH FEED PIPE
@ O-RINGS Replace.
@ FEED PIPE FLANGE
C) SNAP BING
@ MAINSHAFT LOCKNUT (FLANGE NUTI 21 x 1 25 mm
Replace.
@ CONICAL SPRING WASHER RePlace
@) lST CLUTCH ASSEMBLY
@ o-RlNGs Replace.
€) THRUST WASHER
@) THRUST NEEDLE BEARING
@ NEEDLE BEARING
@ MAINSHAFT lST GEAR
@ MAINSHAFT lST GEAR COLLAR
@) ATF COOLER LINE
@ SEAUNG WASHERS Replace.
@ LINE BOLT
@ ATF DIFSTICK
@ ATF COOLER LINE
@ UNE BOLT
@ SEALING WASHERS Replace.
@ VEHICTT SPEED SENSOR
@ O-RING Replace.
TOROUE SPECIFICATIONS
Bolt/Nut No.Torque ValueSizeRemarks
6B
8F
12A.'l8D
2'tM
23C
'12 N'm (1.2 kgim,8.7 lbift)
14 N.m (1.4 kgf.m, 10 lbf'ft)
22 N.m (2.2 kgf.m, 16 lbf'ft)
28 N.m (2.9 kgf.m, 21 lbf'ft)
49 N.m (5.0 kgf.m, 36 lbf'ft)
78 N.m (8.0 kgf'm, 58 lbf'ft)
103 N.m {10.5 kgf'm,75.9 lbift)
6x1.0mm
6x1.0mm
8 x 1,25 mm
12 x 1.25 mm
18 x 1.5 mm
21 x 1.25 mm
23 x 1.25 mm
Line bolt
Drain plug
Mainshatt locknut: Left-hand threads
Countershaft locknut:
Left-hand threads
14-127