pan HONDA CIVIC 1999 6.G Workshop Manual
[x] Cancel search | Manufacturer: HONDA, Model Year: 1999, Model line: CIVIC, Model: HONDA CIVIC 1999 6.GPages: 2189, PDF Size: 69.39 MB
Page 1300 of 2189

Dashboard
Gomponent Removal/lnstallation
(cont'd)
Center panel removal:
1. Remove:
. Center dashboard lower cover (see page 20-69)
. Radio {see section 23)
2. Remove the rear window defogger switch and haz-
ard warning switch, then disconnect the connectors.
>: Screw locations, 5 >: Clip locationsA>,4 B>,3
fii*-)
CENTERPANEI.
rt-xR.
W
IHAZARDWARNINGswlTcH
r44 "
F.IZvl
IIREARwtNoowOEFOGGERswtrcH
MtxCONTNOLCABLE
3. Disconnect the air mix control cable, and remove the
screws, then pull out the center panel.
4. Disconnect the connectors from the heater control
u nit.
5. Installation is the reverse of the removal procedure.
NOTE:
. Make sure the connectors are connected properly.
. Adjust the air mix control cable (see section 21).
20-70
Removal
SRS components are located in this area. Review the
SRS component locations, precautions, and procedures
in the SRS section (24) before preforming repairs or ser-
vice.
NOTE:
. An assistant is helpful when removing and installing
the dashboard.
. Take care not to scratch the dashboard, body and
related parts.
1. Remove:
o Front and rear consoles (see page 20-67)
. Console panel (see page 2O 67),
. Driver's dashboard lower cover and knee bolster(see page 20-68)
. Glove box (see page 20-69)
. Center dashboard lower cover (see page 20-69i
2. Lower the steering column (see section 17).
@ To avoid accidental deplovment and
possible injury, always disconnect the driver's
airbag connector belore lowering the steering col-
umn lsee section 241.
NOTE: To prevent damage to the steering column,
wrap it with a shop towel.
3. Disconnect the dashboard wire harness connectors,
remove the nuts, then move the under-dash fuse/
relay box. Disconnect the antenna lead and moon-
roof relay connectors.
DASHBOARD cltPs
CONNECTORS(for some models)
MOONROOFRELAY
ANTENNALEAO
FRAME
SRS MAINHARNESS
9.8 N.m (1.0 kgf m,7.2lbt.ltl
DATACONNECTOR WIRE HARNESSDetach. CONNECTORS
Page 1310 of 2189

Rear Seat
Removal (cont'dl
3D:
>: Bolt locationsA>,6
':^2
STRIKERRemove the side t.impanel (see page 20-60).
c>,1
STBIKER
,.:) : Hook locations, 2 >: Clip locations, 14
SEAT CUSHION
STRIKER
6x1.0mm9.8 N.m (1.0 kgI.m,7.2 tbf.ft)
V
RIGHTSEAT-BACK
Pivot bolt constiuction:
TOOTHEOLOCKWASHER
BUSHING
PIVOT
Installation is the reverse of the removal procedure.
NOTE:
Ptvor BoLT BRACKETI x 1.25 mm22 N.m {2.2 kgl.m. 16 lbf.ft)Apply liquid thread lock.
. Beiore anaching the seat-back and seat cushion, make sure there are no twists or kinks in the rear seat belts andcenter belt.
. When installing the seat cushion, slip the seat belt buckles through the slits in the seat cushion.. Make sure the seat-back locks securely.
. lf necessary, adjust the striker and seat-back.
20-ao
6xr.omm I9.8 N.m (1.0 ksf.h,i
@,
EE)qr ,/
6x1omm I22 N.m {2.2 kgf.m,l,"rrr,n2
PIVOTBRACKET
LEFTSEAT.BACK
tt
A
CENTERPIVOT
\---.---
6x1.0mm
BRACKET
B>, 1
e
I
tr
-l:/*- -"HOOK
Page 1315 of 2189

Front Seat Belt
Replacement
CAUTION: Check the front seat belts for damage, and
replace them it necessary. Be carolul not to damage
them during removal and installation.
Front seat belt removal (4Dl:
1.Slide the front seat forward fully.
Remove the center pillar lower trim panel (see page
20-59).
Remove the upper anchor cover and lower anchor
cap.
SHOULDERANCHOR
UPPER ANCHOR BOLT7/16-20 UNF32 N.m (3.3 kgit m,24 lbf.ft)Apply liquid thread lock.
2.
3.
FRONT SEATBELT
RETRACTOR
RETRACTORMOUNTING BOLT6x1.0mm9.8Nm(1.0kgf.m.7.2 tbf.ftl
ER ANCHOR
Remove all the anchor bolts and the retractor bolt,
remove the retractor mounting bolt, then remove
the front seat belt and retractor.
1
I
ILOWCAP
7/1&20 UNF32 N.m (3.3 kgl.m.24 rbl.ftl
7/16-20 UNF32 N.m {3.3 kgf.m,24lbf.ft}
6.
8 x 1.25 mm23 N.m {2.3 kgt'm,17 tbf.ft)
ANCHORADJUSTER
7. Installation is the reverse of the removal procedure
NOTE:
. Check that the retractor locking mechanism func-
tions as described on page 20-91.
. Make sure you assemble the washers and collars
on the uDDer and lower anchor bolts as shown.
. Before installing the anchor bolts, make sure there
are no twists or kinks in the front seat belt.
Upper anchor boh construciion:
UPPER ANCHORBOLT
Remove the center pillar upper trim (see page 20-59)
Remove the shoulder anchor adjuster.
UPPER
COLLARApply liquid thread
(cont'd)
20-85
SUSHING
Page 1316 of 2189

Front Seat Belt
Replacement (cont'dl
Lower anchor bolt construction:
SPRINGWASHER
COLLARSBUSHINGLOWERANCHOB
Retractor bolt construqtion :
TOOTHEDLocK W\HER
)rtnl
tv-
RETRACTORBOLT
I
llo1r",ffi)
\y
-"\s\,/
IRETBACTOF
LOWER ANCHOR
WASHEBS
\
20-86
Front seat belt removal (2Dl3Dl:
1. Sljde the front seat forward fully.
2. Removel
. Rear seat-back and rear seat cushion (see pages
20-80, 81)
. Rear center shelf and rear side shelf (3D. see
page 20'60)
. Rear trim panel (3D, see page 20-60)
. Side trim panel (see pages 20'60,61)
3. Remove the upper anchor cover and lower anchor cap.
UPPER ANCHOR BOLT7/16-20 UNF32 N.m (3.3 kgI.m,24 tbf.ftl
@<-'-.-.-.- ,PPER aNcHoR
RETRACTORMOUNTING BOLT6x1.0mm9.8 N.m (1.0 kgt m,7.2 tbtft)
LOWER ANCHOR BOLT7/16-20 UNF32 N.m (3.3 kgl m, 24lbtft)
LOWEBANCHORCAP
IIto
4. Remove all the anchor bolts and the retractor bolt,
remove the retractor mounting bolt, then remove the
front seat belt and retractor.
RETRACTOR BOLT7/16-20 UNF32 N m 13.3 kgf m,24 tbf.ftl
Page 1318 of 2189

Rear Seat Belt
Replacement
CAUTION: Chack the rear seat belts for damage, and
replace them if necessary, 8e carolul not to damage
lhem during removal and installation.
Rear seat belt removal {2Dl4D}:
1. Remove:
. Rear seat cushion (see pages 20-79, 81)
. Rear seat-back (2D, see page 20-81)
. Side trim panel (2D, see page 20-61)
. Rear shelf (see pages 20-59,61)
. Rear trim panel {see page 20-62}
. Trunk side trim, Japan-produced (see page 20-62)
. Trunk trim panel, USA-produced (see page 20-62)
2. Remove all the anchor bolts and retractor bolt, then
remove the rear seat belt and retractor.
UPPER ANCHOR BOLT7/16-20 UNF32 N.m (3.3 kgf.m,2,1 lbtft)
RETNACTOR BOLT7/1F20 UNF32 N.m {3.3 kgf.m,24 tbt.ft)
7/16-20 UNF32 N.m {3.3 kgf.m,24lbt.ft)
20-88
R€TRACTOB
3. Installation is the reverse of the removal procedure.
NOTE:
. Check that the retractor locking mechanism func-
tions as described on page 20-91.
. lvlake sure you assemble the washers and collar
on the upper anchor bolt as shown.
. Before installing the anchor bolt. make sure there
are no twists or kinks in the rear seat belt.
Upper anchor boh condruqtion:
SPRINGWASHER
Lower anchor bolt construction:
LOWER ANCXOREOLT
LOWER ANCHOR
Retractor bolt construction:
RETRACTORBOLT
t7 /7--^,l/rn .----. A -nrfi|lH \
tr\7-\
/\TOOTHEDLOCK WASHER
Page 1319 of 2189

Rear seal belt removal (3Dl:
1. Remove:
. Rear seat-back and rear seat cushion (see page
20_80)
. Rear center shelf and rear side shelf (see page
20_60)
. Rear trim panel and side trim panel (see page 20
60)
2. Remove the upper anchor cover
UPPER ANCHOR BOLT7/16-20 UNF32 N.m {3.3 kgf.m,2it lblft)
UPPERANCHOR
RETRACTOR
RETRACTOR BOLT7/16-20 UNF32 N.m 13.3 kgl.m.24 tbf.ft)
REAR SEATBELT
LOWEF
3.
7/r6-20 UNF32 N.m {3.3 kgl.m. 24 lbf.ftl
Remove all the anchor bolts and retractor bolt. then
remove the rear seat belt and retractor.
4. Installation is the reverse of the removal procedure.
NOTE:
. Check that the retractor locking mechanism func
tions as described on page 20-91.
. Make sure you assemble the washers and collars
on the upper anchor bolt as shown.
. Betore installing the anchor bolt, make sure there
are no twists or kinks in the rear seat belt.
Upper snchor boh construction:
COLLARS
Lower anchor bolt construction:
LOWER ANCHOR
TOOTHEDLOCK WASHER
(cont'd)
20-89
Page 1322 of 2189

Seat Belts
Child Seat Anchor Plate
Attachment points are provided for a rear seat mounted
child restraint system which uses a top tether. The attach-
ment points are located on the rear shelf or rear trim
panel, just behind the rear seat-back. When using a child
seat with a top tether, install the child seat anchor plates
securely.
2Dl4Di
NOTE; Remove the plug covers from the attachment
points of the rear shelf.
3D:
NOTE: The reartrim panel has perforations at each attach-
ment point. Cut the rear trim panel along the perforations
to make a hole.
REAR TRIMPANEL
PLUG COVERS
REAR SHELF
POINTS
20-92
NOTE:
TOOTHED WASHEB
Do not remove the toothed washer from the child seat
anchor plate. Use the child seat anchor plate with the
toothed washer attached to it.
When installing a child seat on the rear seat, follow
the instructions of the manufacturer of the child seat
Additional anchor olates are available.
@r Do not us6 the child seat anchor plate for any othel
purposs; it is designed exclusively tor installation of a
child 3eat.
. Make suro the rear seat-back is locked firmly when
installing 8 child seat.
Page 1323 of 2189

Exterior
Component Location Index
NOTE: Refer to the Civic BodV Repair Manual, '1996 Model Series, P/N.6150330,forthe hood, trunk lid and hatch removal.
2Dl30llDl
LICENSE PLATETRIM TRUNK LIDROOF MOLOINGReplacement,
SIDE WINDOWMOLDINGSReplacement,page 20-102Replacement,page 20-100Adjustment, page 20-97Tolsion Bar Removal,page 20-10220 99
HOODAdiustment, page 20 96Hood Edge protector
Replacement, page 20 99
TRUNK LIDWEATHERSTRIPReplacement,page 20-100
REAR BUMPERReplacement,page 2O-95
SILL PANELReplacement, page 20 105
REAR AIR OUTLETReplacement,page 20-106
FUEL PIPEPROTEfiORReplacement,page 20-106
FENDERWELL TRIMReplacement, page 20-106
Replacement,page 20-106
3D:
HATCH
HATCHAdjustment,page 20-98
WEATHERSTRIP
20-93
Page 1330 of 2189

Trunk Lid/Hatch
WeatherstripLicense Plate Trim
Replacement
When installing the trunk lid/hatch weatherstrip. align it
with the alignment mark on the trunk lid/hatch opening.
NOTE:
. Make sure there are no wrinkles in the weatherstrip.
. Check for water leaks.
2DllDi
STEEI.CORE
3D:
ALIGNMENTMARK (2Dl4D)
ALIGNMENT MARK
WEATHERSTRIP
ALIGNMENT MARK
BODY
\
20-100
Replacement
CAUTION: Put on glov€s to plotest your hands.
NOTE: Take care not to scratch the trunk lid/hatch.
1. Remove the license plate.
2, 3D: Remove the hatch trim panel (see page 20-63).
3. Remove the nuts and clips, and detach the clip, then
remove the license plate trim.
NOTE: Take care not to drop the nuts inside the trunk
lid/hatch.
a: Nut locations,2
6fi\5x0.8mm Irvr?// 1,8 N.m {0.18 kst.m,l- j llrftl ,/
>: Clip locations,
InA
aa# )
-,/
Installation is the reverse of the removal orocedure.
NOTE: lf necessary, replace any damaged clips.
Page 1333 of 2189

Door and Side Moldings
Replacement
CAUTION: When prying with a flat-tip scr6wdrivgr, wrap it with protective tape to prevent damags'
NOTE;
. To remove the front side molding, remove the inner fender (see page 20-106)'
. To remove the door moiding, remove the door panel (see pages 20-4, 10, 16) and plastic cover.
. To removethe rearside molding, remove the side trim panel (see pages 20-60,611'
. Take care not to bend the door moldings.
. Before reassembling, clean the door bonding surface with a sponge dampened in alcohol'
. After cleaning, keep oil, grease and water from getting on the surface'
. lf necessary, replace any damaged clips.
4D:
FRONT DOORAdhesive areas.
2Dl3Dl
B>,3c>,2
REAR SIDEMOLOING
a: Plastic nut loc€tion. 1
@)
(cont'dl
20-103
MOLDING
>: Clip locations
A >: 4D, 112')13D,7