pan HONDA CIVIC 1999 6.G Workshop Manual

Rear Window
Removal
2DllDl
CAUTION:
. Put on gloves to protect your hands.
. Uso ssat covers to avoid damaging any surlaces,. Do not damage thg roar window dofogggr grid linss,
window antenna grid lines, and tsrminalg.
1. To remove the rear window, first remove the:. Trunk lid
. Rear seat cushion (see pages 20-79, 81). Rear seat side bolsters {4D, see page 20-79). Rear seat-back (2D, see page 20-81)
. Rear shelf {see pages 20-59, 61}
. Rear pillar trim {4D, see page 20-59). Side trim panel (2D, see page 20-61)
. Ouarter trim panel (2D, see page 20-61)
. Rear roof trim (see page 20-65)
2, Disconnect the rear window defogger connector
from each side.
3. Peel off the molding.
NOTE: When molding removal is difficult, cut the
molding with a knile.
F"*t,
MOLDING
ID_HESI.VE ---, ,/,/
REAR WINDOW
S
MOLDING
20-32
PIANO WIRE
4. Apply protective tape along the edge of the body as
shown. Using an awl, make a hole through the
adhesive from inside the car. Push the piano wire
through the hole, and wrap each end around apiece of wood.
ADHESIVE
REAR WINDOW
PROTECTIVETAPE
TAPE
REAR WNDOW
PIANO WIRE
PROTECTIVETAPE
With a helper on the outside, pull the piano wire
back and forth in a sawing motion, and carefully cut
through the adhesive around the entire rear win-
dow.
CAUTION: Hold the piano wiro as close to the rear
window as possibls to prcyent damage to the body.
6. Carefullv remove the rear window.
ADHESIVE

Rear Window
Removal
3D:
CAUTION:
. Put on gloves to ptotect your hands.. Us€ seat cove6 to avoid damaging any surfaces.. Do not damage the rear window defogger grid lines.. Take carg nol scratch the terr window molding.
'1. To remove the rear window, firsr remove the:. Rear center shelf (see page 20-60). Hatch upper trim, hatch trim panel and hatchside trim (see page 20-63)
2.
. Rear window wiper arm (see page 2O-115). Hatch spoiler (see page 20 101)
Disconnect the rear window defogger connectorfrom each side.
Apply protective tape to the inner edge of the tail_gate.
From inside the hatch, use a knife to cut through therear window adhesive all the way around.
NOTE:
. lf the rear window is to be reinstalled, take carenot to damage the molding.. lf the molding is damaged, replace the rear win_dow and molding as an assembly.
HATCH
ffi#
REAR WINOOW
20-36
Upper portioni
TAPE
Side portion:
Lower portion;
Carefully remove the rear window.
NOTE; Check the molding for damage, and replacethe rear window if necessary.
GLASS
ADHESIVE

Rear WindowOuarter Glass
Installation {cont'd)
13. Use suction cups to hold the rear window over theopening. align it with the alignment marks made inslep 6. and set it down on the adhesive. Lightly pushon the rea. window until its edges are fully seatedon the adhesive allthe way around.
NOTE: Do not open or close the doors until the adhe_sive is drv.
sucTtoNCUPS
Scrape or wipe the excess adhesive off with a puttyknife or towel.
NOTE: To remove adhesive from a painted surfaceor the rear window. use a soft shop towel damp-ened with alcohol.
Let the adhesive dry for at least one hour. thenspray water over the rear window and check forleaks, Mark the leaking areas, let the rear windowdry, then seal with sealant.
NOTE: Let the car stand for at least four hours afterrear window installation. lf the car has to be usedwithin the first four hours, it must be driven slowly.
Reinstall all remaining removed parts.
NOTE: Advise the customer not to do the followingthings for two to three days:
. Slam the doors with all the windows rolled up.. Tr,vist the body excessively lsuch as when goingin and out of driveways at an angle or drivingover rough, uneven roads).
14.
15.
\
20-40
Removal
3D:
CAUTION:
a Pul on gloves to protect your hands.. Use seat covers to avoid damaging any surfaces,
1. To remove the quarter glass, first remove the:. Rear seat-back and rear seat cushion (see page20_80)
. Rear center shelf and rear side shelf lsee page20_60)
. Rear trim panel and side trim panel (see page20_60)
. Upper anchor bolts from the front and rear seatbelts {see pages 20-86. 89). Ouarter trim panel (see page20-60)
2, From inside the car, use a knife to cut through thequarter glass adhesive all the way around.
NOTE:
. lf the clip on the rear edge is broken, the quarterglass can be reinstalled using butyltape (see page20-421.
. Apply protective tape along the edge of the entirequarter glass opening flange.
OUARTERGLASS

t
l
7. With a sponge, apply a light coat of glass primer to
the inside face of the quarter glass, as shown, then
lightly wipe it off with gauze or cheesecloth.
NOTE:
. Do not apply body primer to the quarter glass,
and do not get body and glass primer sponges
mixed up.
. Never touch the primed surfaces with your hands.
lf you do, the adhesive may not bond to the quar
ter glass properly, causing a leak after the quar-
ter glass is installed.
. Keep water, dust, and abrasive materials away
from the primed surface.
////////l : ^pptv stass primer he.e.
21 mm 15 mm
{0.83 in.) (0.59 in.)
UPPERRUBBERDAM
BUBBEBDAMOUARTER GLASS
15 mm10.59 in.l30 mm(r.2 in.)
)
8. With a sponge, apply a light coat of body primer to
the original adhesive remaining around the quarter
glass opening flange. Let the body primer dry for at
least 10 minutes.
NOTE:
. Do not apply glass primer lo the body, and be
careful not to mix up glass and body primer
sponges.
. Never touch the primed surfaces wilh your hands.
. Mask off the rear side trim panel before painting
the flange.
///////// | apetl body erimer he,e.16 mm{0.63 in.l
Thoroughly mix the adhesive and hardener together
on a glass or metal plate with a pufty knife.
NOTE:
. Clean the plate with a sponge and alcohol before
m rxlng.
. Follow the instructions that came with the adhe-
sive.
Before filling a cartridge, cut the end of the nozzle
as shown.
Cut nozzle end
10 mm (0.39 in.l
(cont'd)
9.
10.
7 mm (0.27 in.)
20-43

Removal
2Oi
CAUTION:
. Put on gloves to protect your hands.
. Use seat covers to avoid damaging any surfaces.
1. To remove the quarter glass, first remove the:
. Rear seat-back and rear seat cushion (see page
20_81)
o Slde trim panel (see page 20-611
. Rear shelf (see page 20-61)
o Upper anchor bolt from the front seat belt (see
page 20-86)
. Ouarter trim panel (see page 20-6'l)
2. From inside the car. use a knife to cut through the
quarter glass adhesive allthe way around.
NOTE:
. lf the quarter glass is to be reinstalled, take care
not to damage the molding.
. Apply protective tape along the edge ofthe entire
quaner glass oPening flange
D
I
GLASS
Upper portion:
ADHESIVE
PROTECTIVETAPE
Rear edge portion:
Pillar portion:
Carefully remove the quarter glass.
NOTE: Check the molding for damage, and replace
it if necessary.
3.
TAPE
20-45

Ouarter Glass
Installation (cont'dl
8. With a sponge, apply a light coat of body primer tothe original adhesive remaining around the quarter
glass opening flange. Let the body primer dry for atleast l0 minutes.
NOTE:
. Do not apply glass primer to the body, and becareful not to mix up glass and body primer
sponges.
. Never louch the primed surfaces with your hands.. Mask off the rear side trim panel before painting
the flange.
///ffi : Appty aoay primer here.
16 mm10.63 in.l
Thoroughly mix the adhesive and hardener togeth-er on a glass or metal plate with a putty knife.
NOTE:
. Clean the plate with a sponge and alcohol beforemixing.
. Follow the instructions that came with the adhe-sive.
Before filling a cartridge, cut the end of the nozzle
as shown.
Cul nozzle end
10 mrn (0.39 in.)
9.
10.
20-4A
7 mm 10.27 in.)
l'1. Pack adhesive into the canridge without air pockets
to ensure continuous delivery. Put the cartrige in a
caulking gun, and run a bead of adhesive around
the edge of the quarter glass as shown.
NOTE:
. lf the old quarter glass is to be reinstalled, peel
the separator off the butyl tape after applying theadhesive.
. Peel the separator off the adhesive tape afterapplying the adhesive.
. Apply the adhesive within 30 minutes after applying the glass primer.
12mm 11
lo.tt tn.l I l:ADHESIVE
8mm{0.31 in.)
CLIP
MOLDING

Troubleshooting
SymptomProbable Cause
Water leaks1. Clogged drain tube.
2. Gap between glass weatherstrjp and roof panel.
3. Defective or improperly installed glass weatherstrip.
4. Gap between drain seal and roof panel.
Wind noise'1. Excessive clearance between glass weatherstrip and roof panel.
Motor noise1. Loose motor.
2. Worn gear or bearing.
3. Cable assembly deformed.
Glass does not move, but motor turns'1. Clutch out of adjustment.
2. Foreign matter stuck between guide rail and slider.
3. lnner cable loose.
4. Cable assembly not attached properly.
Glass does not move and motor does not turn
{glass can be moved with moonroof wrench)
1. Blown fuse,
2. Faulty switch.
3. Battery run down.
4. Defective motor.
5. Faulty relay.
D
Glass Height Adjustment
The roof panel should be even with the glass weather-
strip, to within 1.7 :lr3 mm (0.07 :3:31 in.) all the way
around. lf not, open the giass fully, and:
GLASS WEATHERSTRIP
1. Remove the bracket cover.
Loosen the nuts, and install the shims between the
glass frame and glass bracket as shown.
Shim thickness: Front max.3 mm 10,12 in.l
Rear max. 2 mm 10.08 in.)
Repeat on opposite side i{ necessary.
)
5x1.0mm9.8 N.m 11.0 kgf m,7.2 rbtft)
SRACKETCOVEB
----------1>
6x1.0mm9.8 N.m {1.0 kgtm,7.2 tbf.ft)
1.7 tl.8 mm
{0.07 :3 3i in.}
20-51

Moonroof
Glass, Glass Bracket and Sunshade Replacement
l. Close the glass fully.
2. Slide the sunshade all the way back.
3. Remove both bracket covers.
Forward_--____->
4. Remove the nuts from both glass brackets.
6x1.0mm9.8 N.m (1.0 kgf.m,7.2lbt.ftl
Remove the glass by lifting up and pulling forward
as shown.
NOTE: Do not damage the roof panet.
ERACKET COVER
GLASS EBACKET
GLASS
\
20-52
DRAIN CHANNEL
6. Remove the drain channel.
7. Remove the holder cover. then remove the
holder B.
NUT6x1.0mm9 N.m {0.9 kgf.m.? tbtftl{i;t'm
RAIL HOLDER B
Using the moonroof wrench, move the glass bracket
to the position where the moonroof normally pivots
down, and remove the screws.
scREws

Moonroof
1.
2.
Switch Plate Adjustment (Fully Closed Positionl
3.
4.
5.
Remove the headliner {see page 20-64).
Using the moonroof wrench, close the glass fully.
NOTE: Check the glass fit to the rool panel.
Using an open-end wrench, loosen the switch plate mounting bolts.
Adjust position of the switch plate (switch cam) as shown.
Check the operation of the glass (from tilt-up position to fully closed position, from the fully open position to the fully
closed position) by operating the moonroof switch.
NOTE: Check the glass height (see page 20-51).SWITCH PLATE
GUIDEPLATE
SWITCH CAM
While moving the switch plateplate at the position where thea (a faint click is heard).
INNER CABLE END
little bv little, secure the switchswitch cam contacts the switch
Close the glass fully, and check for water leaks.
NOTE: Do not use high-pressure water.
CAELE BRACKET
20-56

Interior
Component Location Index
SRS comDonents are located jn the parts areas marked with an asterisk (*). Review the SRS component locations, precau
tions, and procedures in the SRS section {24) before performing repairs or service.
2Dl3Dl4Dl
CENTER PILLARUPPER TRIM{see page 20 591
FRONT PILLARTRIM{see pages 20 59,60,61)
REAR PILLARTRIM
TRUNKTRIM(see page 20-62)
SEATSIDE TRIM{see page 20-59)
{see page 20 59}
CENTER PILLARLOWER TRIM PANEL(see page 20-59)
REAR ROOF TRIM(see page 20-65)
:
OUARTERTRIM PANEL
{see page 20'61)
HEADLINERReplacement, Page 20'64
*OASHBOARO
Component Removal/lnstallation,page 20 68
REARlsee page 20 59)
REAR TRIM PANEL
lsee page 20-62)
Removal, page 20-70
*CARPET
Replacement, page 20 66
PANELReplacement, page 20-67
3D:
REAR SIDESHEI-F(see page 20-60)
OUARTERTRIM PANEL(see page 20-60)SIDE TRIM PANEL(see page 20-6'l)
2Dl
HATCHSIDE TRIM(see pase 20 63)
REAR ROOF TRIM(see page 20 65)REAR ROOFTFIM(see page 20'65)HATCHUPPERTRIMlsee page 20 63)
CENTERSHELFlsee page 20 60)
REARPANELlsee page 20 60)
SIDE TRIM{see page 20 60)REARPANEL(see page 20 62)
1
HATCHTRIM PANEL(see page 20-63)
SIDE TRIMPANEL(see page 20-60)
20-54