pan HONDA CIVIC 1999 6.G Workshop Manual

Door and Side Moldings
Replacement (cont'dl
Door molding removal:
The following materials and tools are required to repairthe door moldings.
NOTE: Followthe manufacturer's instructions.
Materials: (Reference)
. Stripe remover
3M 08907
Stripe adhesive remover
3M 08908
Adhesive tape
3M Super Automotive Attachment Tape
Tools;
a Protective tape
. Knife or Cutter
. Sponge or Shop towel. Infrared dryer
. Film
. Putty knife
. Alcohol
CAUTION: Put on gloves to protect your hands,
Remove the door panel, and pull back the plastic
cover,
Apply protective tape on and around the molding.
3. Release the clips from inside of the door. Carefullvcut the adhesive tape with a knife or cutter whilepulling the edge of the molding away trom the dooras shown.
NOTE: Take care not to scratch or bend the mold-Ing.
1.
KNIFE
DOOR MOLDING
\
20-104
Door molding installation:
1. Glue the new adhesive tape to the moldings assnown.
[\\\l : Adhesive tape tocations60 mm4D: t2 t i^l
40 mm11.6 in)
Forward L
REAR DOOR
2Dl3Dl
CLIPHOLDER
100 mm(3.94 inl1,050 mm 141.34 inl
Forward !
DOOR MOLDING
DOOR MOLDING
5 mm {0.2 inl
ADHESIVE TAPEThickness: 1.2 mm 10.05 in)
Installthe clips on the molding.
Heat the bonding surface of the door and doormolding with an infrared dryer.
Door: 104 - 140"F (40 - 60.C)Molding: 68 - 86"F (20 - 30.C)
NOTE: Use care when heating to prevent deforma-tion of the molding.
Align the molding with the clip locations, and setthe molding. Lightly push on the molding until itsedge is fully seated on the adhesive tape.
NOTE: Do not spray water on the motding withinthe first 24 hours after installation.
Reassemble all removed pans.

Side Sill Panel
Replacement
NOTE:
. Take care not to scratch the body
. 4D shown here;2D and 3D removal procedure is the same as 4D'
>: Screw locations, 4
W_1
NOTE: Loosen the screw,
then remove the lower cliP
using a clip remover.Remove the side cliPs from the body
by turning them 45"
To install the side sill panel, remove the side clips from the body.
panel on the car.
NOTE:
. Take care not to twist the side sill panel.
. lf necessary, replace any damaged side and lowerclips'
NOTEr When removing the side
sill panel, the side clips will
stay in the body.
SIOE SILL PANELRemove the lower cliPs,then remove the side sill Panelby sliding it forward.
install them on the side sill panel, then install the side sill
SIDE CLIP
\
20-105

Opener Cables
Replacement
NOTE:
t When removing the clips. use a clip remover.. Take care not to bend the opener cables.
Hood op€ne. cable:
NOTE; Remove the front bumper (see page 20-94) andinner fender (see page 20-106).
>: Clip loc.tionsA >,5 B>, 1
ry)
g
HOOD REI.TASEHANDI.I(see page 20-110)
cable through thehote in th6 body.
Installation is the reverse of the removal procedure.
NOTE:
a Make sure the hood opener cable is routed andconnected properly.
. Make sure the hood opens properly.
20-10a
Tlunk lid/Fuel lid opener cabte (2Dl4D):
NOTE: Remove the following parts from rhe Ieft side ofthe vehicle, then pull the carpet back, as necessary {seepage 20-66).
. Rear seat cushion (see pages 20-79, 81). Rear seat side bolster (4D, see page 20,79). Rear seat-back (2D, see page 20-81). Center pillar lower trim panel (4D, seepage20-59)o Lower anchor bolt from the front seat belt {2D. seepage 20-86)
. Side trim (see pages 20-59, 61). Seat side trim (4D, see page 20-59). Side trim panel (2D, see page 20-61). Trunk mat and spare tire lid. Reartrim panel (see page 20-62). Trunk side trim, Japan-produced (see page 20-62). Trunk trim panel, USA-produced (see page 20-62)
>r Clip, cable cushion locationsA >,4 B >,4D_ 1c >, 1 l4D)2D,2
t@#lB
_ : _/ _-___)
E >,4D, 12D,2
@i
_ _,, -/
D>,3

Opener CablesOpener and Latch
Replacement (cont'dl
Hatch/Fuel lid opener cable l3Dl:
NOTE: Remove the following parts, then pull the carpetback as necessary (see page 20-66).
. Rear seat cushion and rear seat back (see page 20-80). Lower anchor bolt from the front seat belt (see page
20 86)
. Side trim {see page 20-60). Spare tire lid
. Rear center shelf and rear side shelf {see page 20-60). Rear trim panel (see page 20-60). Side trim panel (see page 20,60)
>: Clip, cable cushion locationsa>.9B>, 1c>, 1D >,5
W#)
FUEL LID LATCH
#,
Route the openercable through thehole in the body.
HATCH/FUEL LIOOPENER
Installation is the reverse of the removal procedure.
NOTE:
. Make sure each opener cable is routed and con-nected properly.
. Make sure the hatch and fuel lid open properly.
page 20-112)
20-110
6x1.0mm j9.8Nm{1.0 kgf.m, i
Replacement
NOTE: Take care not to bend the opener cables.
Hood release handle:
NOTE: Remove the kick panel (see pages 20-59, 60.61).
>: Bolt locations, 2 ]I
HOOO OPENERCABLE(see page 20-108)
Hood latch:
NOTE: Remove the front bumper (see page 20-94).
>: Eolt locations, 3 I6 x '1.0 mm9.8 N.m11.0 kgf.m,
Installation is the reverse of the removal procedure.
NOTE:
. Make sure the opener cable is connected properly.. Make sure the hood opens properly and locks
securely.

Trunk lid or Hatch/Fuel lid opener:
NOTE: Remove the side trim (see pages 20 59,60.61)
>: Boll locations, 2
OPENER LOCK
6xl.0mm9.8Nm11.0 kgf.m,7.2 tbl.ttl
a@- CYLINDER
Ya//t2't4Dl
ti
TBUNK LID/HATCHOPENER CABLE(see20-108, 110)
To trunk lid latchor striker.
To fuel lid latch. \
FUEL LIDOPENER CABLE(see pages 20-108, '110)
Installation is the reverse of the removal procedure
NOTE:
. lvake sure the opener cable is connected properly.
. Make sure the trunk lid or hatch and fuel lid open
properly.
l:'.j
Striker (3Dl:
NOTE: Remove the rear trim panel (see page 20-60)
>: Bolt locations, 2
6xl.0mmHATCHOPENER CAELE(see page 20-110)
lnstallation is the reverse of the removal procedure.
NOTE:
. N4ake sure each
erlY.
. Make sure the
securelY.
opener cable is connected ProP-
hatch opens properly and locks
(cont'd)
20-111

Opener and Latch
Replacement (cont'd)
Fuel lid latch:
NOTE: Remove the following pa(s.
2D l4Dl
. Rear trim panel (see page 20-62J. Rear edge of the trunk side trim or trunk trim panel(left side, see page 20-62)
3D:
. Access panel on the side trim panel
FUEL I-IO LATCH
II
FUEL LID OPENERCABLE(see pages 20,108, 1'10)
FUEL LID LATCHRemove the fuel lid latchby turning it 90o
Installation is the reverse of the removal procedure.
NOTE;
o Make sure each opener cable is connectedelty
. Make sure the fuel lid opens properly andsecurely.
prop-
locks
>: Eolt locations, 2 |r'- 6x10mm9.8 N.m (1.0 kgf.m, I
FUEL LIDAfter installing check fora flush fit with the body.
\
20-112
Trunk lid latch/Lock cylinder:
>: Bolt locationsA >,3
6x1.omm i9.8 N.m (1.0 kgf.m,
:::^ _=)
TRUNK LIDOPENER
CONNECTORDisconnect.-\
TRUNK LIDOPENERCABLE
8>, 1
ff e rt.omm IZS 9.8 N.ln (1.0 kgt m,.ty 7.2-tbr.ftt ,/
CYLINOER
TRUNK LIDLATCH
CYLINDERROD
Installation is the reverse of the removal procedure.
NOTE:
. Grease the trunk lid latch.. Make sure the trunk lid opens properly and lockssecurely.
a Make sure the connector and cylinder rod areconnected property.

Windshield Wiper Arms
and Linkage
Hatch latch/Lock cylinder:
NOTE: Remove the hatch trim panel (see page 20-63).
>: Bolt locationsA>,3
6x1.0mm I9.8 N.m i1.0 ksf m,l
1.2lbl.trl /
B>, 1
E6'cr
CYLINDER
6;:il;l,lr'.",
.r\
LOCK- r€ cYLTNDERL^ ! ./
rAs<.L ,/
\faa"El
rl
lnstallation is the reverse of the removal procedure.
NOTE:
. Grease the hatch latch.
. Make sure the hatch opens properly and locks
securely.
. Make sure the cylinder rod is connected properly.
Replacement
CAUTION: Pul on gloves to protect your hands
NOTE: Take care not to scratch the hood and body.
1. Remove the windshield wiper arms, then remove
the hood seal and cowl cover.
>: Clip locationsA>,9 B>,9WINOSHIELDWIPER ABMS
\j:_
Hw
u
cowl covER
Disconnect the connector, then
shield wiper linkage assemblY.
Japan/Canada-produced:
remove the wind-
10 x 1.25 mm18 N.m ll.8 kgf m,
(cont'd)
20-113

Windshield Wiper Arms and Linkage
Replacement (cont'dl
USA-produced:
3. Separate the windshield wiper linkage and wind-
shield wiper motor.
Japan/Canada-produced:
NOTE: Scribe a line across the link and windshield
wiper linkage to show the original adjustment.
>: Bolt locations, 3
O 6r1.0mm
EF 8 N.m {0.8 kstm,ig 5.8 tbf.ft) )
NUT10 x 1.25 mml8 N rn (1.8 kgtm,13 tbtftl
>r Bolt locations,3
WIPER LINKAG€
\
20-114
USA-produced:
NOTE: Scribe a line across the link and windshield
wiper motor to show the original adjustment.
>: Bolt locations, 2
R 6J( 1.0 mm
Y 8 N.m to.s kgtm, I
.E- 7Y.nt )
NUT10 x 1.25 mm'18 N.m {1.8 kgf.m.13 tbtft)
WINDSHIELDWIPER MOTOR
4. Installation is the reverse of the removal procedure.
NOTE:
. Make sure the connector is connected properly.
. lf necessary, replace any damaged clips.
. lnstall the windshield wiper arms as described
on page 20-1'17.
. Check the windshield wiper motor operation.. Grease the moving parts.

Rear Window Wiper
Arm and MotorWasher Reservoir
Replacement
't.
2.
Remove the hatch trim panel (see page 20 63).
Remove the rear window wiper arm and wiper
motor as shown.
Installation is the reverse of the removal procedure
NOTE:
. Make sure the connector is connected properly
.Install the rear window wiper arm as described on
page 20-117.
. Check the rear window wiper motor operation.
. Grease the moving parts.
3.
NUT6x1.0mm9.8 N.m 11.0 kgf.m,7.2 tbf.ft)
WIPER MOTOR
L
2.
Replacement
Remove the front bumper (see page 20-94).
Disconnect the connectors and washer tubes from
the washer motors.
>: Bolt locations,3
/)^ 6xt.omm
Ql(S) s.e ru.- tt.o ret '".\./ 7 .2 tbf.ft) /
Route the washer tubes10 the washe. reservoir
wtNDowWASHER MOTOR(3D, for some models)
Remove the bolts, then remove the washer reser-
voir.
Installation is the reverse of the removal procedure.
NOTE:
a Make sure the washer motor connectors and
washer tubes are connected properly.
. Check the washer motor operation.
3.
4.
20-115

Washer Tube
Replacement
NOTE:
. To remove the windshield washer tube, remove the
left inner fender (see page 20-106),
. To remove the rear window washer tube {3D), remove
the following parts from the left side of the vehicle.
- Inner fender (see page 20-106)- Kick panel and side trim (see page 20-60)- Rear seat-back and rear seat cushion (see page 20-
80)- Spare tire lid- Rear center shelf and rear side shelf (see page 20-
60)- Rear trim panel and side trim panel
60)
Ouarter trim panel (see page 20-60)- Rear roof trim {see page 20-65)- Hatch spoiler (see page 20-101)
(see page 20
WIREHARNESS
>: W.sher nozzle, clip and cushion locationsa>,2B>,3
"J>)
[q@"
F>, 11
c>, 1
wttrtosnteLo 6}usxea =-d
lNozzrE cv
iq
!$e
D>,1 E>, 1
NtW)€
Roote the washer tubeunder the wire harness.
TUBE
A
Route the washer tubesto the washer reservoir
REAB WINDOWWASHER TUBE(Ior some models)
REAR WINDOWWASHER TUBE
washer nozzle.
washer nozzle(see page 20-101).
oo\
Installation is the reverse of the removal procedure.
NOTE:
. Take care not to pinch the washer tubes.
. lf necessary, replace any damaged clips.
. After installing, adjust the aim of the washer noz-
zles (see page 20-117).
20-116
WINDSHIELD
\,--