light HONDA CIVIC 2000 6.G Workshop Manual

Windshield
Installation (cont'd)
Installthe glass brackets and fasteners as shown.
NOTE: The numbers after the part names show thequantities of the oarts used.
GLASS BRACKETS, 2
Set the windshield on the glass brackets, then cen-
ter it in the opening. Make alignment marks across
the windshield and body with a grease pencil at the
four points shown.
NOTE: Be careful not to touch the windshield where
adhesive will be aDolied.
7.
8. Remove the windshield.
20-30
>: Fastoner locations, 2FASTENER ^ I
I
SCREW
9. With a sponge, apply a light coat of glass primer
around the edge of the windshield as shown. then
lightly wipe it off with gauze or cheesecloth.
NOTE:
. Do not apply body primer to the windshield. and
do not get body and glass primer sponges mixed
up.
. Never touch the primed surfaces with your hands.
lf you do. the adhesive may not bond to the wind-
shield properly, causing a leak after the windshield
is installed.
. Keep water. dust, and abrasrve
from the primed surface.t/////,'/////l I Apply glass p.imer here.
materaals away
Apply glass primerto the molding.
WINDSHIELD
10. With a sponge. apply a light coat of body primer to
the original adhesive remaining around the wind-
shield opening flange. Let the body primer dry for
at least 10 minutes.
NOTE:
. Do not apply glass primer to the body, and be care-
ful not to mix up glass and body primer sponges.
. Never touch the primed surfaces with your hands.
. Mask off the dashboard before painting the flange.7////l/////l I Apply body p mer hcre.
6mm16mm 5mm(0.6:| in.) (0.2 in.l16 mm
{0,63 in.}
/
MOLDING

3
11.Thoroughly mix the adhesive and hardener together
on a glass or metal plate with a putty knife.
NOTE:
. Clean the plate with a sponge and alcohol before
mixing.
. Follow the instructions that come with the adhe-
stve.
Before filling a cartridge. cut the end of the nozzle
as shown.
Cut nozzle end
tu
10 mm 10.39 in.)
7 mm (0.27 in.l
13. Pack adhesive into the cartridge without air pockets
to ensure continuous delivery. Put the cartridge in a
caulking gun, and run a bead of adhesive around
the edge of the windshield as shown.
NOTE: Apply the adhesive within 30 minutes after
applying the glass primer.
12 mm (0.47 in.)
l_Z oo*.t,ut
8 mm 10.31 in.l
UPPERRUBBERDAM
Make a slightly thickerbead at each corner.
5mm(0.2 in )='+
A\uloto^o. -.\
/wWINDSHIELD
LOWEBRUBBERDAM
lmm10.04 in.l
FASTENER
LOWERRUBBERDAM
)
MOLDING
WINDSHIELD
20-31
15.
16.
14. Use suction cups to hold the windshield over the
opening, align it with the alignment marks made in
step 7, and set it down on the adhesive. Lightly
push on the windshield until its edge is fully seated
on the adhesive all the way around.
NOTE: Do not open or close the doors until adhesive
ri vI Y ALTGNMENT MARK
Scrape or wipe the excess adhesive off with a putty
knife or towel.
NOTE: To remove adhesive from a painted surface or
the windshield, wipe with a soft shop towel dampened
with alcohol.
Let the adhesive dry for at least one hour, then spray
water over the windshield and check for leaks. Mark
the leaking areas, let the windshield dry, then seal
with sealant.
NOTE:
. Let the car stand for at least four hours after wind-
shield installation. lf the car has to be used within
the first four hours, it must be driven slowly.
. Keep the windshield dry for the first hour after
installation.
. Check that the ends of the side molding are set
under the cowl cover.
Reinstall all remaining removed parts.
NOTE:
. Install the rearview mirror rubber damper after
the adhesive has dried thoroughl',.
. Advise the customer not to do the following things
for two to three days:- Slam the doors with all the windows rolled
up.- Twist the body excessively (such as when
going in and out of driveways at an angle or
driving over rough, uneven roads).
't7.

Rear Window
Installation (cont'dl
6. Glue the fasteners to the body as shown.
Fastener locations, 4
FASTENER
\-.*l-E4,7-- ,.--
7),/l
4Yl
7.
F-L NGENY:,//
Set the rear window, then center it in the opening.Make alignment marks across the rear window and
body with a grease pencll at the four points shown.
ALIGNMENT MARK
-\
-.._s
-
8. Remove the rear window.
20-34
9. With a sponge, apply a light coat o{ glass primer
around the edge oI the rear window as shown, then
lightly wipe it off with gauze or cheesecloth.
NOTE:
. Do nol apply body primer to the rear window.
and do not get body and glass primer sponges
mixed up.
. Never touch the primed surfaces with your hands.
lf you do, the adhesive may not bond to the rear
window properly, causing a leak atter the .ear
window is installed.
. Keep water, dust, and abrasive materials awayfrom the primed surface.'/fur1 : lppty gtass primer here.
16 mm(0.63 in.l7mm
{0.28 in.}
FASTENER
REAR WINDOW
10. With a sponge, apply a light coat of body primer to
the original adhesive remaining around the rear
window opening flange. Let the body primer dry for
at least 10 minutes.
NOTE:
. Do not apply glass primer to the body. and be care,
ful not to mix up glass and body primer sponges.. Never touch the primed surfaces with your hands.
/fu/ : Apply boay primer here.16 mm(0.(I, in.l
MOI-DING
l6mm r
{O.24 in.}

'11.Thoroughly mix the adhesive and hardener together
on a glass or metal plate wilh a putty knife.
NOTE:
. Clean the plate with a sponge and alcohol before
mixing.
. Follow the instructions that came with the adhe-
sive.
Before filling a cartridge, cut the end of the nozzle
as shown.
10 mm {0.39 in.)
7 mm (0.27 in.l
Pack adhesive into the cartridge without air pockets
to ensure continous delivery. Put the canridge in a
caulking gun, and run a bead ol adhesive around
the edge of the rear window as shown.
NOTE| Apply the adhesive within 30 minutes after
applying the glass primer.
12.
13.
J
12 mm 10.,U in.)
[/ oo*r.,u.
8 mm (0.31 in.)
Make a slightly thickerbead at each corner.
GLASS
FASTENER
SPACER
MOLDING
MOLDING
)REAR WINDOW
FASTENER
20-35
14. Use suction cups to hold the rear window over the
opening, align it with the alignment marks made in
step 7, and set it down on the adhesive. Lightly
push on the rear window until its edges are {ully
seated on the adhesive all the way around.
NOTE: Do not open or close the doors until the adhe-
sive is dry.
SUCTION ALIGNMENTCUPS MARK
Scrape or wipe the excess adhesive off with a putty
knife or towel.
NOTE: To remove adhesive from a painted surface
or the rear window, use a soft shop towel damp-
ened with alcohol.
Let the adhesive dry for at least one hour, then
spray water over the rear window and check for
leaks. Mark the leaking areas, let the rear window
dry, then seal with sealant.
NOTE: Let the car stand for at least four hours after
rear window installation. lf the car has to be used
within the Iirst tour hours, it must be driven slowly
Reinstall all remaining removed parts
NOTE: Advise the customer not to do the following
things for two to three days:
. Slam the doors with all the windows rolled up.
. Twist the body excessively (such as when going
in and out of driveways at an angle or driving
over rough. uneven roads).
16.
1-7 .

Rear Window
Installation (cont'd)
Install the fasteners to the hatch as snown.
>: Fastener locations, 4
Set the rear window upright on the hatch, then cen-ter it in the opening. Make alignment marks acrossthe rear window and body with a grease pencil atthe four points shown.
NOTE: Be careful not to touch the rear window whereadhesive will be applied.
7. Remove the rear window.
20-38
8. With a sponge. apply a light coat of glass primer
around the edge of the rear window, then lightlywipe it off with gauze or cheesecloth.
NOTE:
. Do nol apply body primer to the rear window,and do not get body and glass primer spongesmaxed up.
. Never touch the primed surfaces with your hands.lf you do, the adhesive may not bond to the rearwindow properly, causing a leak after the rearwindow is installed.
. Keep water, dust, and abrasive materials awayfrom the primed surface.
RUBBERDAM15 mm{0.59 in.l MOLDING
V/////f , apety st,." o.imer here.
Inside I---- - -t-
tUt I 15mm| @- L 10.59 in.lNJ-l trll \
,zN \GLASS \SPACER
FASTENER
GLASS
REAR WINOOW

3
t
9. With a sponge, apply a light coat of body primer to
the original adhesive remaining around the rear
window opening flange. Let the body primer dry for
at least 10 minutes.
NOTE:
. Do not apply glass primer to the body, and be care-
ful not to mix up glass and body primer sponges.
. Never touch the primed surfaces with your hands.
//////// ' acoV boay primer here.
11.
Thoroughly mix the adhesive and hardener together
on a glass or metal plate with a putty knife.
NOTE:
. Clean the plate with a sponge and alcohol before
mlxlng.
. Follow the instructions that came with the adhe-
sive.
Before filling a cartridge, cut the end oJ the nozzle
as shown.
Cut nozzle
10.
I
10 mm {0.39 in.)
7 mm (0.27 in.)
12. Pack adhesive into the cartridge without air pockets
to ensure continuos delivery. Put the cartridge in a
caulking gun, and run a bead of adhesive around
the edge of the rear window as shown.
NOTE: Apply the adhesive within 30 minutes after
applying the glass primer.
ffi;fr'L/:ADHEs'vE
8mm{0.31 in.l
GLASS
MOLDING
GLASS ,R1---$
f\+,,","
ffi-f to.oa in.t
-.17MoLD|NG / \
(cont'd)
20-39

Rear WindowOuarter Glass
Installation {cont'd)
13. Use suction cups to hold the rear window over theopening. align it with the alignment marks made inslep 6. and set it down on the adhesive. Lightly pushon the rea. window until its edges are fully seatedon the adhesive allthe way around.
NOTE: Do not open or close the doors until the adhe_sive is drv.
sucTtoNCUPS
Scrape or wipe the excess adhesive off with a puttyknife or towel.
NOTE: To remove adhesive from a painted surfaceor the rear window. use a soft shop towel damp-ened with alcohol.
Let the adhesive dry for at least one hour. thenspray water over the rear window and check forleaks, Mark the leaking areas, let the rear windowdry, then seal with sealant.
NOTE: Let the car stand for at least four hours afterrear window installation. lf the car has to be usedwithin the first four hours, it must be driven slowly.
Reinstall all remaining removed parts.
NOTE: Advise the customer not to do the followingthings for two to three days:
. Slam the doors with all the windows rolled up.. Tr,vist the body excessively lsuch as when goingin and out of driveways at an angle or drivingover rough, uneven roads).
14.
15.
\
20-40
Removal
3D:
CAUTION:
a Pul on gloves to protect your hands.. Use seat covers to avoid damaging any surfaces,
1. To remove the quarter glass, first remove the:. Rear seat-back and rear seat cushion (see page20_80)
. Rear center shelf and rear side shelf lsee page20_60)
. Rear trim panel and side trim panel (see page20_60)
. Upper anchor bolts from the front and rear seatbelts {see pages 20-86. 89). Ouarter trim panel (see page20-60)
2, From inside the car, use a knife to cut through thequarter glass adhesive all the way around.
NOTE:
. lf the clip on the rear edge is broken, the quarterglass can be reinstalled using butyltape (see page20-421.
. Apply protective tape along the edge of the entirequarter glass opening flange.
OUARTERGLASS

Quarter Glass
Installation (cont'd)
4. Glue the upper and lower rubber dams to the insideIace of the quaner glass, as shown, to contain theadhesive during installation.
NOTE: Be careful not to touch the quarter glasswhere adhesive will be applied.>: Alignment marklocationsGLASSUPPERRUBBER DAM
LOWERRUBEER DAM
Install the quarter glass trim on the quarter glass,then glue the upper and lower clips as shown.
NOTE: Be careful not to touch the quarter glasswhere adhesive will be applied.
OUARTERGLASS TRIMOUARTERGLASS
GLASS TRIM
NOTE: Contact the cljps against thequarter glass trim at the areasIndicated by the arrows.
UPPER
20-42
6. lf the old quarter glass is to be reinstalled (and theclip on the rear edge is broken off), apply a lightcoat of primer (3I/ C-100, or equivalent), then applybutyl tape to the quarter glass, as shown. and sealthe body hole with piece of urethane tape.
NOTE:
. Be careful not to touch the quaner glass whereadhesive will be applied,. Do not peel the separator offthe butyltape.
//////// '. 8u'Jt tape tocarions t3M 8628, or equivetenrl' Thickness:3.2 mm lo.t3 in.lWidth: 6.4 mm {0.25 in.)
BUTYL 13 mmTAPE (0.5 in.l
\\l
,7r--/r4--;*--T-
.. GLASS
UPPERRUEBERDAM

t
l
7. With a sponge, apply a light coat of glass primer to
the inside face of the quarter glass, as shown, then
lightly wipe it off with gauze or cheesecloth.
NOTE:
. Do not apply body primer to the quarter glass,
and do not get body and glass primer sponges
mixed up.
. Never touch the primed surfaces with your hands.
lf you do, the adhesive may not bond to the quar
ter glass properly, causing a leak after the quar-
ter glass is installed.
. Keep water, dust, and abrasive materials away
from the primed surface.
////////l : ^pptv stass primer he.e.
21 mm 15 mm
{0.83 in.) (0.59 in.)
UPPERRUBBERDAM
BUBBEBDAMOUARTER GLASS
15 mm10.59 in.l30 mm(r.2 in.)
)
8. With a sponge, apply a light coat of body primer to
the original adhesive remaining around the quarter
glass opening flange. Let the body primer dry for at
least 10 minutes.
NOTE:
. Do not apply glass primer lo the body, and be
careful not to mix up glass and body primer
sponges.
. Never touch the primed surfaces wilh your hands.
. Mask off the rear side trim panel before painting
the flange.
///////// | apetl body erimer he,e.16 mm{0.63 in.l
Thoroughly mix the adhesive and hardener together
on a glass or metal plate with a pufty knife.
NOTE:
. Clean the plate with a sponge and alcohol before
m rxlng.
. Follow the instructions that came with the adhe-
sive.
Before filling a cartridge, cut the end of the nozzle
as shown.
Cut nozzle end
10 mm (0.39 in.l
(cont'd)
9.
10.
7 mm (0.27 in.)
20-43

Ouarter Glass
Installation (cont'd)
11. Pack adhesive into the cartridge without air pockets
to ensure continuous delivery. put the canridge in acaulking gun, and run a bead of adhesive aroundthe edge of the quarter glass as shown.
NOTE:
. lf the old quarter glass is to be reinstalled, peelthe separator off the butyl tape after applying theadhesive.
. Apply the adhesive within 30 minutes after apply_ing the glass primer.
i:.8i".,1/:ADHES,'E
8 rnm(0.31 in.l
OUARIERGLASS TRIM
OUARTERGLASS TFIM
BUTYI.TAPE
OUARTER GLASS
[-4m,^,GLASS \
32 mm{1.3 in.)
''='I
'"r"\
/ drt".GLASS TAPE
20-44
12. Use suction cups to hold the quarter glass over theopening, align the clips, and set it down on the adhe-sive. Lightly push on the quaner glass until its edgesare fully seated on the adhesive all the way around.
NOTE: Do not open or close the doors until theadhesive is drv.
Scrape or wipe the excess adhesive off with a puttyknife or towel.
NOTE: To remove adhesive from a painted surfaceor the quarter glass, wipe with a soft shop toweldampened with alcohol.
Let the adhesive dry for at least one hour, thenspray water over the quarter glass and check forleaks. Mark the leaking areas, let the quarter glass
dry, then seal with sealant.
NOTE: Let the car stand for at least four hours afterquarter glass installation. lf the car has to be usedwithin the first four hours, it must be driven slowly.
Reinstall all remaining removed parts.
NOTE: Advise the customer not to do the followingthings for two to three days:
. Slam the doors with all the windows rolled up.. Twist the body excessively (such as when goingan and out of driveways at an angle or drivingover rough, uneven roads).
15.
14.
CLIP