PGM-FI System HONDA CIVIC 2002 7.G User Guide

PGM-FISystem
aDTC Troubleshooting (cont'dl
10. Check for continuity between the secondary HO2S(Sensor 2) 4P connector terminal No. 2 and bodygrou nd.
SECONDARY H02SISENSOR 2) 4P CONNECTOR
Terminal side of male terminals
ls there continuity?
YES-Repair shon in the wire between the ECM(E2) and the secondary HO2S (Sensor 2). t
NO Update the ECM if it does not have the latest
software, or substitute a known-good ECM, then
recheck (see page 1 1-6). lf the symptom/indication
goes away with a known-good ECM, replace the
original ECM.I|
11-66
DTC P0138: Secondary HO2S (Sensor 2)
Circuit High Voltage
1. Resetthe ECM {see page'11-4).
2. Startthe engine. Hold the engine at 3,000 rpm with
no load (in neutral) until the radiator fan comes on.
3. Check the secondary HO2S (Sensor 2) output
voltage at 3,000 rpm with the scan tool.
ls thete 1.0 V or morc?
YES Go to step 4.
NO-lntermittent failure, system is OK at this time.
Check for poor connections or loose terminals at
the secondary HO2S (Sensor 2) and at the ECM.I
4. Turn the ignition switch OFF.
5. Disconnect the secondary HO2S (Sensor 2) 4P
connector.
Connect secondary H02S (Sensor 2) 4P connector
terminals No. 1 and No. 2 with a jumper wire.
SECONDARY HO2S{SENSOR 2) 4P CONNECTOR
JUMPER WIRE
SG3 (PNKISHO25 (WHT/RED)
Terminal side oJ male terminals
7. Turn the ignition switch ON (ll).

PGM-FISystem
3.
DTC Troubleshooting (cont'dl
DTC P0141: Secondary HO2S (Sensor 2l
Heater Circuit Malfunction
1. Reset the ECM (see page 1 l-4)
2. Start the engine.
ls DTC P0141 indicated?
YES-Go to step 3.
NO-lntermittent failure, system is OK at this time.
Check for poor connections or loose terminals at
the secondary HO2S (Sensor 2) and at the ECM.I
Turn the ignition switch OFF.
Disconnect the secondary H02S (Sensor 2) 4P
connecror.
At the secondary HO2S (Sensor 2) side, measure
resistance between H02S 4P connector terminals
No.3 and No. 4.
SECONDARY HO2S (SENSOR 21 4P CONNECTOR
Wire side ol lemale terminals
ls there about 3.3 Q ?
YES Go to step 6.
NO- Replace the secondary HO2S (Sensor 2). t
5.
11-68
6. Check for continuity between body ground and
secondary H02S (Sensor 2) 4P connector terminals
No.3 and No. 4 individually.
SECONDARY HO2S {SENSOR 21 4P CONNECTOR
Wire side of female terminals
ls there continuity?
YES- Replace the secondary HO2S (Sensor 2).1
NO-Go to step 7.
Turn the ignition switch ON (ll).
Measure voltage between secondary H02S 4P
connector terminals No. 3 and No. 4,
SECONDARY HO2S (SENSOR 2l ilP CONNECTOR
t
7.
8.
9.
10.
s02sHTc{BLK/WHTIIG1 (BLK/ORN}
Terminal side of male terminals
ls there battery voltage?
YES Go to step 9.
NO Go to step 12.
Turn the ignition switch OFF.
Disconnect ECM connector E {31P)

PGM-FI System
DTC Troubleshooting (cont'dl
DTC P0171: Fuel System Too Lean
DTC P0172: Fuel System Too Rich
NOTE: lf some of the DTCS listed below are stored at
the same time as DfC PO17'l and/ot PO172,
troubleshoot those DTCS first, then recheck for P0171
andlot P0112.
P0107, P0108. P1 128. P1 129: Manifold absolute
pressure (MAP) sensor
P1 162. P1 166, P 1 167: 4,,/F sensor (Sensor 1 ) heater
P0137, P0138: Secondary HO2S (Sensor 2)
P014'l: Secondary HO2S (Sensor 2) heater
P1259: VTEC system
1. Check the fuel pressure (see page 11-'145).
ls luel pressure OK?
YES Go to step 2.
NO Check these items:
. lf the pressure is too high, replace the fuel
pressure regulator (see page 11-152).1. lf the pressure istoo low.checkthefuel pump,
the fuel feed pipe, the fuel filter, and replace the
fuel pressure regulator (see page 11-152).I
2. Start the engine. Hold the engine at 3,000 rpm with
no load (in neutral) until the radiator fan comes on.
11-70
3. Turn the ignition switch OFF.
4. With a vacuum pump, apply vacuum to the
evaporative emission (EVAP) canister purge valve
(A) from the evaporative emission (EVAP) canister
side.
' A973AX-041-XXXXX
Does it hold vacuum?
YES-Check the engine valve clearances and adjust
if necessary, lf the valve clearances are OK, replace
the injectors (see page 1 1-1 1 1).1
NO-Replace the EVAP canister purge valve.l

PGM-FI System
IDTC Troubleshooting (cont'dl
DTC P0301: No. 1 Cylinder Misfire
DTC P0302: No. 2 Cylinder Misfire
DTC P0303: No. 3 Cylinder Misfire
DTC P0304: No. 4 Cylinder Misfire
1. After checking and recording the freeze data, reset
the ECM (see page 1 1-4). lf there is no freeze data of
the misfire, just clear the DTC.
2. Start the engine, and listen for a clicking sound
from the injector at the problem cylinder.
Does the injector click?
YES-Go to step 3.
NO-Go to step 30.
3. Turn the ignition switch OFF.
4. Exchange the ignition coil from the problem
cylinder with one from another cylinder,
5. Test-drive the vehicle for several minutes in the
range of the freeze data or under va rious
conditions if there was no freeze data.
6. Check for a DTC or a Temporary DTC with the scan
root.
ls DTC or Tempotaty DTC P0301, P0302, P0303
or P0304 ind icated?
YES Go to step 7.
NO Intermittent misfire due to poor contact at the
ignition coil connectors {no misfire at this time).
Make sure the coil connections are secure.l
11-72
8.
9.
1.
11.
Determine which cylinder(s) had the misfire.
Does the misf ire occur in the cylinder where the
ignition coil was exchanged?
YES Replace the faulty ignition coil.!
NO-Go to step 8.
Turn the ignition switch OFF.
Exchange the spark plug from the problem cylinder
with one from another cylinder.
Test-drive the vehicle for several minutes in the
range of the freeze data or under various
conditions if there was no freeze data.
Check for a DTC or Temporary DTC with the scan
Tool.
ls DTC ot Tempotary DTC P0301, P0302, P0303
or P0304 ind icated?
YES Go to step 12.
NO Intermittent misfire due to spark plug fouling,
etc. (no misfire at this time).1
Determine which cylinder(s) had the misfire.
Does the misl ire occur in the cylinder where the
spark plug was exchanged?
YES Replace the faulty spark plug.l
NO Go to step 13.
Turn the ignition switch OFF.
Exchange the lnjector from the problem cylinder
with one from another cylinder.
Let the engine idle for 2 minutes.
10.
14.
t5.

PGM-FI System
aDTC Troubleshooting (cont'dl
26. Check for continuity between body ground and
ECM connector terminal (see table).
ECM CONNECTOR A {31PI
PROB LE IVI
CYLINDER
DTCECM
TERMINAL
WIRE
COLOR
No. 1P0301430YEUGRN
No.2P0302A.29BLU/RED
No.3P0303428WHT/BLU
No,4P0304421BRN
ls there continuity?
YES Repair shon in the wire between the EClvl
and the ignition coil.l
NO-Go to step 27.
27. Connect ignition coil 3P con nector term inal No. 1to
body ground with a jumper wire (see table).
IGNITION COII 3PCONNECTOR
Wire s de of femaleterminals
PROBLEM
CYLINDER
DTCWIRE COLOR
No. 1P0301YEUGR N
No. 2P0302BLU/RED
No. 3P0303WHT/BLU
No. 4P0304BRN
11-74
28. Check for continuity between body ground and
ECM connector terminal (see table).
ECM CONNECTOR A {31P}
PROBLEM
CYLINDER
DTCECM
TERI\4INAL
WIRE
COLOR
No. 1P0301A30YEL/GRN
No. 2P0302429BLU/RED
No. 3P0303A.28WHT/BLU
No. 4P0304A.21BRN
ls there continuity?
YES-Go to step 29.
NO Repair open in the wire between the ECM and
the ignition coil.l
29. Check the engine compression
ls the compression OK?
YES-Update the ECM if it does not have the latest
software, or substitute a known-good ECM, then
recheck (see page 11-6). lf the symptom/indication
goes away with a known-good ECM, replace the
original ECI\4.I
NO- Repair the engine.l
Disconnect ECM connector B (24P).
Turn the ignition switch ON (ll).
30.

PGM-FI System
a
I
DTC Troubleshooting (cont'dl
45. Measure voltage between injector 2P connector
terminal No. 1 and body ground.
INJECTOR 2P CONNECTOR
tll-z]
,o, ,"=rrrr*, -lt-
oI
Wire side of female terminals
ls there battery voltage?
YES-Go to step 46.
NO-Repair open in the wire between the injector
and the PGM-Fl main relay l.l
Turn the ignition switch OFF.
Check for continuity between body ground and
ECM connector terminal (see table).
46.
47.
ECM CONNECTOR B {24P)
Wire side of female terminals
ls there continuity?
YES-Repair short in the wire between the ECM
and the ;njector.I
NO-Go to step 48.
PROBLEM
CYLINDER
DTCECM
TERMINAL
WIRE
COLOR
No. 1P030'1B5BRN
No.2P0302B4RED
No.3P0303B3BLU
No. 4P030482YEL
11-76
48. Connect injector 2P co nnector term inal No.2 to
body ground with a jumper wire {see table).
INJECTOR 2P CONNECTOR
Wire side of {emale terminals
49. Check for continuity between body ground and
ECM connector terminal (see table).
ECM CONNECTOR B I24P)
Wire side oJ temale terminals
ls therc continuity?
YES Replace the injector, then recheck.l
NO Repair open in the wire between the ECM and
the injector.I
tll-Z-l-]_r-l_rNJ
IJUMPER
IwrBE
PROBLEM
CYLINDER
DTCWIRE COLOR
No. 1P0301BRN
No.2P0302RED
No. 3P0303BLU
No. 4P0304YEL
PROBLEM
CYLINDER
DTCECM
TERMINAL
WIRE
COLOR
No. 1P0301B5BRN
No. 2P0302B4RED
No. 3P0303B3BLU
No. 4P030482YEL

PGM-FI System
a
a
DTC Troubleshooting (cont'd)
DTC P0335: CKP Sensor No Signal
DTC P0336: CKP Sensor Intermittent
Interruption
'1. Reset the ECM (see page 1 '1-4).
2. Sta rt the engine.
ls DTC P0335 and/or P0336 indicated?
YES Go to step 3.
NO Intermittent failure, system is OK at this time.
Check for poor connections or loose terminals at
the CKP sensor and at the ECM.I
3. Turn the ignition switch OFF.
4. Disconnect the CKP sensor 3P connector.
5. Turn the ignition switch ON {ll).
6. Measure voltage between CKP sensor 3P connector
terminal No.3 and body ground.
CKP SENSOR 3P CONNECTOF
(YEL/BLK}
Wire sade of female terminals
Is there battery voltage?
YES- Go to step 7.
NO Repair open ln the wire between PGM-Fl main
relay 1 and the CKP sensor.!
IGP
123
11-78
7. Measure voltage between CKP sensor 3P connector
terminal No, 1 and body ground
CKP SENSOR 3P CONNECTOR
Wire side of female tef minals
ls there about 5 V?
YES Go to step L
NO Go to step 10.
8. Measure voltage between CKP sensor 3P connector
terminals No.2 and No. 3.
CKP SENSOR 3PCONNECTOR
,llYtLL"l
(LGl{BRN/YELI
Wire side of female terminals
ls there battery voltage?
YES Go to step 9.
NO Repair open in the wire between the CKP
sensor and G 101 .I
9. Substitute a known-good CKP sensor and recheck.
ls DTC P0335 and/or P0336 indicated?
YES Update the ECM if it does not have the latest
software. or substitute a known good ECM, then
recheck {see page 1 1-6). lf the symptom/indication
goes away with a known-good ECM, replace the
original ECM.I
NO Replace the original CKP sensor.l

DTC P0563: ECM Power Source Circuit
U nexpected Voltage
1. Reset the ECI\4 {see page l1-4}.
2. Turn the ignition switch OFF.
3. Wait 5 seconds.
4. Turn the ignition switch ON {lll.
ls DTC P0563 indicated?
YES Go to step 5.
NO-lntermiltent failure, system is OK at this time.
Check for poor connections or loose terminals at
the No. 6 ECU (ECM) {15 A) fuse in the under-hood
fuse/relay box and at the ECM.I
Turn the ignition switch OFF.
Disconnect ECI\4 connector E {31P).
Turn the ignition switch ON (ll).
lvleasure voltage between ECM connector terminal
E7 and body ground.
6.
7.
8.
ECM CONNECTOR E {31P}
Wire side ol remale terminals
ls there battery voltage?
YES Go to step 12.
NO Go to step 9.
MRLY
9.
10.
Remove the glove box (see page 20-63).
Remove the PGM-FI main relay 1 (A7.
Check for continuity between ECM connector
terminal E7 and body ground.
ECM CONNECTOR E 131P)
MRLY{RED/YEL)
Wire side of {emale terminals
ls there continuity?
YES-Repair short in the wire between the ECM
{E7) and the PGM-Fl main relay 1 ,I
NO Replace the PGM-Fl main relay 1.1
Turn the ignition suitch OFF.
Reconnect ECM connector E (31P).
11.
tt.
'13.
(conl'd)
11-81

PGM-FISystem
DTC Troubleshooting (cont'dl
14. Measure voltage between ECM connector terminal
E7 and body ground.
ECM CONNECTOR E 13lPI
MRLYIBEO/YEL)
Wire side of female terminals
ls there battery voltage?
YES Go to step 15.
NO-Update the ECM if it does not have the latest
software, or substitute a known-good EClvl, then
recheck (see page 11-6). lf the symptom/indication
goes away with a known-good ECM, replace the
original ECM.I
Disconnect ECI\4 connector A (31P).
Turn the ignition switch ON (ll).
Measure voltage between body ground and ECIM
connector terminals 43 and 42 individually.
ECM CONNECTOR A {3.IP)
IGP2 IGP1(YEI./BLX) (YEL/BLKI
Wire side of female lerminals
ls there battery voltage?
YES-Go to step 18.
NO Update the ECM if it does not have the latest
software, or substitute a known-good ECM, then
recheck (see page 11-6). lf the symptom/indication
goes away with a known-good ECM, replace the
original ECM/PCl\4.1
15.
to.
17.
11-82
18.
19.
Remove the glove box (see page 20-63).
Remove the PGM-FI main relay '1 {A).
Measure voltage between body ground and ECM
connector terminals A3 and A2 individually.
ECM CONNECTOR A {31PI
IGP2 IGP1(YEL/BLK) (YEL/BLK)
Wire side of female terminals
I s there battery v oltage?
YES Repair shortto power in the wire between
the ECI\4 (A2.A3) and the PGM-Fl main relay 1.1
NO Replacethe PGM Fl main relay 1.!
20.

PGM-FI System
(
(
DTG Troubleshooting (cont'dl
DTC Pl157: Ay'F Sensor (Sensor 1) Range/
Performance Problem
1. Resetthe ECIM (see page 11-4).
2. Start the engine.
ls DTC Pl157 indicated?
YES-Go to step 3.
NO Intermittent failure, system is OK at this time.
Check for poor connections or loose terminals at
the Ay'F sensor (Sensor 1 ) and at the ECN4.I
Turn the ignition switch OFF.
Disconnect the Ay'F sensor (Sensor 1) 4P connector
and ECM connector A (31P).
Connect A,/F sensor (Sensor 1) 4P connector
terminals No. 1 and No. 2 with a jumper wire.
A/F SENSOR (SENSOR 1) 4P CONNECTOR
AFS+ {BLU)
Wire side of female terminals
3.
JUMPER WIRE
11-84
L
6. Check for continuity between ECM connector
terminals 46 and A16.
ECM CONNECTOR A {3IP)
Wire side of female terminals
ls there continuity?
YES Go to step 9.
NO Go to step 7.
Connect A/F sensor (Sensor 1) 4P connecror
terminal No. 1 to body ground with a jumper wire.
A/F SENSOR {SENSOR 1I 4P CONNECTOR
7.
Wire side ot female terminals